REDUCER AND/OR CALIBRATING ROLLING MILL FOR ROD-SHAPED BODIES

Abstract

A stretch reducer and/or calibrating rolling mill for rod-shaped bodies, in particular tubular bodies, in particular hollow bodies, said rolling mill comprising a plurality of rolling stands each comprising a plurality of rolling rollers mutually arranged so as to define a passage for said rod-shaped bodies, wherein said rolling stands are arranged in sequence along a rolling direction so that the respective passages are substantially aligned to define a rolling path substantially parallel to said rolling direction, wherein each of at least two of said rolling stands comprises three rolling rollers.

Claims

1. A stretch reducer and/or calibrating rolling mill for rod-shaped bodies, in particular tubular bodies, in particular hollow bodies, said rolling mill comprising a plurality of rolling stands each comprising a plurality of rolling rollers mutually arranged so as to define a passage for said rod-shaped bodies, wherein said rolling stands are arranged in sequence along a rolling direction so that the respective passages are aligned to define a rolling path parallel to said rolling direction, wherein at least two rolling stands of said plurality of rolling stands comprise each three rolling rollers, wherein each of said at least two rolling stands is individually constrained within said rolling mill.

2. The stretch reducer and/or calibrating rolling mill for rod-shaped bodies according to claim 1, wherein in each of said at least two rolling stands a rotation axis of at least one rolling roller is vertically oriented.

3. The stretch reducer and/or calibrating rolling mill for rod-shaped bodies according to claim 1, wherein in each of said at least two rolling stands, the vertically oriented rotation axis of said at least one rolling roller does not coincide with a vertical axis passing through a center of said passage.

4. The stretch reducer and/or calibrating rolling mill for rod-shaped bodies according to claim 1, wherein said at least two rolling stands are arranged adjacent to each other along said rolling direction, and wherein a position of the rolling rollers of a first rolling stand of said at least two rolling stands corresponds to the position of the rolling rollers of a second rolling stand of said at least two rolling stands resulting from a 180 rotation of said second rolling stand about a vertical rotation axis passing through a center of said passage.

5. The stretch reducer and/or calibrating rolling mill for rod-shaped bodies according to claim 3, wherein in each of said at least two rolling stands, the rolling rollers, other than said at least one rolling roller with a vertically oriented rotation axis, have rotation axes arranged to form 210 and 330 angles, respectively, with respect to a horizontal reference perpendicular to the vertical axis passing through the center of said passage.

6. The stretch reducer and/or calibrating rolling mill for rod-shaped bodies according to claim 1, wherein each of said at least two rolling stands is translationally positionable between a first position, in which the respective passages are substantially aligned to define said rolling path, and a second position, and wherein, in said first position, each of said at least two rolling stands rests on a respective positioning guide shaped so that a translation from said second position to said first position on said positioning guide results in an at least vertical positioning of said rolling stand.

7. The stretch reducer and/or calibrating rolling mill for rod-shaped bodies according to claim 6, wherein said respective positioning guide of each of said at least two rolling stands is shaped so that the translation of said rolling stand on said positioning guide results in a positioning even along a direction parallel to the rolling direction of said rolling mill.

8. The stretch reducer and/or calibrating rolling mill for rod-shaped bodies according to claim 6, wherein said respective positioning guide of each of said at least two rolling stands extends parallel to a translation direction of said rolling stand between said first position and second position, and wherein a cross-section of each of said respective positioning guides is trapezoidal.

9. The stretch reducer and/or calibrating rolling mill for rod-shaped bodies according to claim 8, wherein for each of said at least two rolling stands, portions of said respective positioning guide in contact with the rolling stand are opposite to portions of the rolling stand.

10. The stretch reducer and/or calibrating rolling mill for rod-shaped bodies according to claim 6, wherein for each of said at least two rolling stands, said rolling mill comprises at least one translation guide, wherein the translation of each of said at least two rolling stands between said first position and second position partly occurs on said positioning guide and partly on said at least one translation guide, and wherein each of said translation guides has a transversal shape which is different from that of the respective positioning guide.

11. The stretch reducer and/or calibrating rolling mill for rod-shaped bodies according to claim 6, wherein for each of said at least two rolling stands, said rolling mill comprises at least one fixed transversal positioning abutment for positioning said rolling stand transversely to said rolling direction and parallel to a translation direction of said rolling stand from said second position to said first position.

12. The stretch reducer and/or calibrating rolling mill for rod-shaped bodies according to claim 11, wherein for each of said at least two rolling stands, the translation from said second position to said first position results in a mutual engagement of said at least one fixed transversal positioning abutment and said rolling stand.

13. The stretch reducer and/or calibrating rolling mill for rod-shaped bodies according to claim 6, wherein for each of said at least two rolling stands, said rolling mill comprises first repositioning means adapted to act upon thrust against said rolling stand in a translation direction of said rolling stand from said second position to said first position.

14. The stretch reducer and/or calibrating rolling mill for rod-shaped bodies according to claim 1, wherein for each of said at least two rolling stands, said rolling mill comprises second repositioning means adapted to act upon traction on said rolling stand in the translation direction of said rolling stand from said second position to said first position.

15. The stretch reducer and/or calibrating rolling mill for rod-shaped bodies according to claim 14, wherein said second positioning means comprise a piston or jack which is translatable in two opposite translation directions along a direction parallel to the translation direction of said rolling stand between said first position and second position, and wherein said rolling stand comprises a seat adapted to be engaged by said piston or jack.

Description

DETAILED DESCRIPTION OF THE DRAWINGS

[0054] A description of the embodiments of the present invention as depicted in the drawings is provided below, wherein:

[0055] FIG. 1 shows a perspective view of a rolling mill according to an embodiment;

[0056] FIG. 2 shows a front view of a rolling mill according to an embodiment with at least one stand in the resting position;

[0057] FIG. 3 shows a front view of a rolling mill according to an embodiment with at least one stand in the operating position;

[0058] FIG. 4 shows a side view of a rolling mill according to an embodiment according to the plane B-B in FIG. 3;

[0059] FIG. 5 shows a sectional view of a rolling mill according to an embodiment according to the plane C-C in FIG. 3;

[0060] FIG. 6 show an enlargement of the detail E indicated in FIG. 4 and side views of details according to an embodiment of the present invention, respectively;

[0061] FIG. 7 shows an enlargement of the detail D indicated in FIG. 5;

[0062] FIG. 8 shows a front view of a portion of a rolling stand according to an embodiment;

[0063] FIG. 9 show a side sectional view, a side view, a rear view and a top view, respectively, of a rolling stand according to an embodiment.

[0064] It must be considered that the present invention is not limited to the embodiments described hereafter and depicted in the accompanying drawings; on the contrary, all the variants and/or changes to the embodiments described below and depicted in the accompanying drawings which will appear obvious and immediate to a person skilled in the art fall within the scope of the present invention.

DETAILED DESCRIPTION OF THE PRESENT INVENTION

[0065] The present invention finds particularly advantageou application to the production of hollow tubular products, and therefore substantially of pipes, this being the reason why the present invention will be described below with particular reference to the applications thereof in the field of the production of hollow pipes with a circular cross section.

[0066] However, it is worth specifying that the possible applications of the present invention are not limited to those described below. On the contrary, the present invention can be conveniently applied to all cases in which the need arises of optimizing the performance of a rolling mill for the production of products, such as for example bars and/or rods, regardless of the shape and type of the products produced by means of said rolling mill.

[0067] In FIGS. 1 to 3, reference numeral 100 identifies a rolling mill according to an embodiment as a whole.

[0068] As shown, the rolling mill 100 comprises a plurality of rolling stands 101 each adapted to be repositioned (switched) by translation between a first operating position (FIG. 3) and a second resting position (FIGS. 1 and 2); the methods for translating the stands 101 between said operating and resting positions do not necessarily fall within the scope of the present invention so that, since said translation methods are at least partially substantially known (see the following description), a detailed description thereof is omitted for synthesis reasons.

[0069] Each of the stands 101 further comprises a plurality of rollers 102 (FIG. 9), each roller 102 being provided with an end portion 103 which is integral with a rotation shaft 106 adapted to be rotated, the end portion 103 being shaped so as to define a peripheral groove 104, wherein, in each stand 101, the portions 103 are positioned to define a central passage 105 with a cross-section which is substantially circular or with a combination of circular sectors or differently shaped according to the features of the product and the process to be carried out.

[0070] With the stands 101 in the operating position in FIG. 3, the stands 101 are aligned along a rolling direction (from left to right in FIG. 1) substantially perpendicular to the direction of translation between the operating and the resting positions, wherein therefore the respective passages 105 are mutually aligned to define a rolling passage along which the products being rolled are first inserted into the first end stand 101 (on the left in FIG. 1), translated between the intermediate stands 101 and finally expelled through the last end stand 101 (on the right in FIG. 1).

[0071] In each stand 101 each respective rotation shaft 106 of each respective roller 102 is adapted to be rotated about a rotation axis R-R thereof, wherein the methods for rotating the shafts 106 and/or the portions 103, according to the present invention, may vary both according to the applications as well as to the specific needs and/or circumstances. Said methods may in fact comprise both gears internal to each stand 101 as well as individual external drives of the type shown in the FIGS. 1 to 3, as well as solutions with external gears which connect the three drive shafts of the rollers of a stand with a single shaft in turn connected to a motor.

[0072] Said individual drive comprises, for each roller 102 of each stand 101, a reducer motor system comprising a motor 107, a reducer 108 and a transmission shaft 109 connected to the rotation shaft 106 of said roller 102.

[0073] Even the methods for rotating the shaft 106 and/or the portion 103 of each roller 102 do not necessarily fall within the scope of the present invention, therefore a detailed description thereof is omitted for synthesis reasons.

[0074] One of the innovative characteristics of the present invention is shown in FIG. 9 from which it is apparent that in the stands 101 (in particular, in at least two of said stands 101) at least one of the rollers 102 has a rotation axis R-R arranged substantially vertically, wherein the remaining two rollers 102 have rotation axes R-R arranged so as to form angles of 210 and 330, respectively, with respect to a horizontal reference perpendicular to the vertical axis V-V passing through the center of said passage 105, and wherein the vertical axis V-V does not coincide with the rotation axis R-R of the roller 102 with a vertical rotation axis or shaft 106.

[0075] The mutual arrangement of the rollers 102, in particular of the respective rotation shafts 106, and in particular the fact that at least one roller 102 has a vertical rotation shaft 106, allows that at least two stands 101 may be arranged in sequence and adjacent to each other along the rolling path so that the position of the rolling rollers 102 of a first rolling stand 101 corresponds to the position of the rollers 102 of the second rolling stand 101 resulting from the 180 rotation of said second rolling stand 101 about the vertical axis V-V passing through the center of the respective passage 105 (see in particular FIGS. 10a and 10c).

[0076] Further characteristics of the present invention are described below with reference to FIGS. 1 to 6.

[0077] In fact, it may be seen from FIGS. 1 and 6 that the repositioning of the stands 101 from the resting position to the operating position and vice versa occurs by translating the stands partly on translation guides 110 and partly on positioning guides 111; in particular, each rolling stand 101 is moved towards the operating position thereof by sliding on two parallel translation guides 110 arranged adjacent to each other and each having a substantially rectangular cross section. In detail, when moving towards said operating position each stand 101 rests on said two adjacent translation guides 110, wherein the stand 101 is in contact with said two adjacent guides 110 at the portions 101p (FIG. 6c) of the lower surface thereof and at the portions 110p of the upper surfaces of the guides 110, respectively.

[0078] During the path towards the operating position, the stand 101 loses contact with the translation guides 110 to come into contact with the positioning guide 111 whose longitudinal extension substantially corresponds to the transverse extension of the stand 101, wherein in the last section of the repositioning path (from the resting position to the operating position) the stand 101 is guided and supported exclusively by the positioning guide 111. Said positioning guide has a substantially trapezoidal cross-section, wherein each guide 111 comprises an upper surface and a lower surface mutually parallel and joined by two inclined and opposite surfaces 111p, and wherein the lower surface of the stand 101 is shaped so as to define an accommodation seat 1011 adapted to accommodate said positioning guide 111 at least partially. In this step of repositioning the guide 101 and also with the guide 101 in the operating position, the stand 101 rests on the positioning guide 111 and is in contact with said guide 111 at inclined portions 101pi (FIG. 6) of the lower surface thereof and at corresponding portions of the inclined surfaces 111p of the guide 111, respectively.

[0079] It is therefore apparent that, when the stand 101 loses contact with the guides 110 and comes into contact with the guide 111, the further translation of the stand 101 on the guide 111 and towards the final operating position results in the vertical positioning of the stand 101 by mutual contrast between the surfaces 111p of the guide 111 and the surfaces 101pi of the stand 101.

[0080] The mutual contrast between the surfaces 111p of the guide 111 and the surfaces 101pi of the stand 101 also contributes to the positioning of at least the lower part of the stand 101 along the rolling direction (transversely with respect to FIG. 6), transversal with respect to the translation repositioning direction.

[0081] However, according to the embodiment in FIGS. 6, the improvement of the position of the stand 101, in particular of the upper position of the stand 101 opposite to the guide 111, along the rolling direction and so as to compensate for positioning tolerances which may be due, for example, to imperfections of the contrast surfaces 101pi and/or 111p, are obtained through additional means which are suitable for the purpose.

[0082] Said additional means comprise a plurality of vertically movable (translatable) abutments 101R (see the double arrows in FIG. 6a), wherein the end portion of each of said movable abutments 101R comprises a thrust surface 101RS which is inclined with respect to the translation direction thereof (substantially vertical), and wherein the vertical translation from the top downwards of each of the movable abutments 101R results in the engagement by said inclined surface 101RS against a respective inclined surface 101S of a respective stand 101, and therefore in a thrust in a direction parallel to the rolling direction on the upper part of said respective stand 101 (see the horizontal arrow in FIG. 6), wherein said horizontal thrust results in the engagement of an abutment surface 1020 of the stand 101 against an opposite surface 10200 of a fixed abutment of the frame, and therefore, ultimately, in the positioning along the rolling direction of at least the upper part of said stand 101.

[0083] Further characteristics or features of the rolling mill 100 according to the present invention are described below with reference to FIG. 3.

[0084] Said further characteristics or features comprise a fixed abutment 130 with longitudinal extension parallel to the rolling direction (and therefore transversal with respect to the plane in FIG. 8) against which each stand 101 abuts when positioned in the operating position, wherein, therefore, the fixed abutment 130 defines the end-of-stroke position of each stand 101 during the translation from the resting position to the operating position. Also in this case, in order to compensate for any positioning tolerances or inaccuracies due to imperfections of the abutment 130 and/or of the corresponding abutment surface of each stand 101, means 140 are provided, such as a hydraulic or pneumatic piston (only diagrammatically shown in FIG. 3 by means of the double arrow), adapted to be extended and retracted alternately, wherein the extension of the piston 140 (in an oblique direction with respect to the translation direction of the guides 101), results in a thrust on the stand 101 towards the end-of-stroke position and/or the operating position, and therefore in the precise and reliable positioning of at least the upper part of the stand 101 transversely to the rolling direction.

[0085] Alternatively or in addition to the solution just described with reference to FIG. 3, and again in order to improve the positioning of the stands 101 transversely to the rolling direction, according to the embodiment in FIG. 8, at least one stand 101 comprises a hollow engagement seat 150 extending towards the inside of the stand 101 from the surface of the stand 101 intended to abut against the fixed abutment 130 and communicating with the outside from the stand 101 by means of an oblong opening 151. On the other hand, for said at least one stand 101, the rolling mill 100 comprises a jack 152 adapted to be translated along a direction parallel to the positioning direction of the stand (from the resting position to the operating position and vice versa) in two opposite translation directions (see the double arrow in FIG. 8), wherein the jack 152 is also adapted to be rotated with respect to a rotation axis parallel to the translation direction thereof. Furthermore, the jack 152 comprises a head or free end portion shaped so as to be introduced into and extracted from the hollow seat 150 through the opening 151 only at one or more radial positions, wherein, in contrast, with the jack 152 rotated and positioned radially in at least one different position, said head or end portion may neither be inserted into nor extracted from the hollow seat 150 through the opening 151. The positioning of the stand by means of the jack 152 thus provides for said jack 152 to be translated (extended) towards the stand 101 and rotated so that the head of the jack 152 may pass through the opening 151 of the seat 150, wherein therefore the movement of the stand 101 towards the fixed abutment 130 results in the insertion of the head of the jack 152 into the hollow seat 150. The jack 152 is therefore rotated so that the head thereof may not come out of the seat 150 and is retracted in the translation direction of the stand 101 towards the operating position and/or the end-of-stroke position. The retraction of the jack 152 therefore results in a traction on the stand 101 until this is brought to the end-of-stroke position and/or operating position thereof, for example, if said end-of-stroke position has not been reached by translation of the stand and/or through the positioning means described above.

[0086] In view of what has been described above, the methods for arranging a rolling mill 100 according to the embodiments of the present invention for implementing or carrying out a rolling cycle or process may be summarized as follows.

[0087] With the stands 101 in the resting position (FIGS. 1 and 2), those between the N rolling stands 101 which are necessary for the implementation of the rolling cycle are translated from the resting position to the operating position. In this regard, it should be noted that in the resting position the stands 101 may be arranged in pairs or sets comprising stands 101 in an even position and stands in an odd position (rotated by 180 with respect to the even stand about a vertical axis passing through the passage 105, see previous description). It is also specified that the stands 101 may be translated to the operating position both individually as well as simultaneously (in groups of variable numbers according to the needs and/or circumstances).

[0088] As anticipated, the translation of the stands 101 towards the operating position occurs first on the translation guides 110 and subsequently on the positioning guides 111, wherein during the first step the pushers or pistons 140 (if present) are switched to the rear or retracted position so as not to interfere with the translation of the respective stands 101, and wherein the jacks 152 (if present) are switched to the extended position and rotated so as to allow the insertion of the respective heads or end portions into the respective seats 150 of the respective stands 101 (and therefore so that not even the jacks 152 interfere with the translation of the respective stands 101).

[0089] Again as anticipated, the improvement of the positioning of the stands in the respective final operating or end-of-stroke positions is obtained by activating, where necessary, one or more of the movable abutments 101R (for the positioning in a direction parallel to the rolling direction) and/or the pushers 140 and/or the jacks 152 (for the positioning in the direction transversal to the rolling direction and in the translation direction of the stands 101 towards the operating or end-of-stroke positions thereof.

[0090] Finally, it is useful to specify that in the rolling mill 100 according to an embodiment of the present invention, the translation guides 110 are not superimposed or are only partially superimposed to the positioning guides 111 according to a front or rear view of the rolling mill 100 (according to a view parallel to the rolling direction). In practice, therefore, the translation guides 110 do not extend or only partially extend in the part of the rolling mill in which the stands 101 are positioned in the operating position. This means that, between two adjacent stands 101 in the operating position, the space is not obstructed (or is only partially obstructed) in the vertical direction by the translation guides 110, wherein therefore the downwards fall of the cooling water and/or of any process residues (scale or the like) between the stands 101 is free and not hindered by the translation guides 110 and not even by the positioning guides 111, wherein, in contrast, the positioning guides 111, each arranged under a respective stand 101, are protected by the stands 101 themselves.

[0091] Therefore, it has been demonstrated, by means of the previous detailed description of the embodiments of the present invention depicted in the drawings, that the present invention allows achieving the desired results and overcoming or at least limiting the drawbacks affecting solutions according to the prior art.

[0092] In particular, a rolling mill is provided according to the present invention, which allows: [0093] Ensuring the vertical alignment and abutment of each stand, independent of whether the stand is used in an even or an odd position and therefore so that, even if roller regeneration systems with stand turning are used, it never needs to be overturned between the preparation condition and the working condition; [0094] eliminating or at least reducing the effects of gravity; [0095] ensuring greater safety and practicality/speed in the management/preparation of the equipment with respect to machines which need to rotate the stands 1800 about the horizontal axis; [0096] offering the possibility of implementing an individual locking and alignment system for each stand in the 3 directions; [0097] permitting a positioning of the motors (in the case of a configuration with individual drive for each roller), reducers and transmission systems which is advantageous with respect to existing machines since it is more distant from the vertical passing through the rolling axis and therefore far from water and scale which are typically the cause of damage and high maintenance costs; [0098] permitting the individual locking of the stands, thus avoiding issues relating to the vibration/oscillation/impact of the stands with respect to the frame of the machine, triggered by the alternative feature of the process, for which at each rolling cycle there is a loading transient, an unloading transient, a continuous loading stage, a waiting stage, and, where it is possible, within the cycle itself, having rolling loads, in particular torques necessary for the rollers, which change direction from positive to negative and vice versa; [0099] reducing the noise of the machine, limiting the wear thereof and the deterioration of the alignment surfaces of the stands, thus reducing maintenance costs, and improving the reliability of the machine and production process; [0100] ensuring a correct and constant alignment of the rolling stands in all directions, with a consequent advantage on the quality of the product and on safety, taking into consideration the limitation of the risks of missed feed and/or leakage of the product and/or sticking; [0101] reducing product changing times, allowing to individually replace the stands and consequently also to move the minimum possible number of stands; [0102] reducing operating costs, limiting the number of guide stands with a consequent reduction in weight and/or complexity of the equipment; [0103] avoiding cumulative displacements between the stands, linked to processing tolerances and/or wear in the application of the locking in the axial direction (along the rolling axis).

[0104] Furthermore, according to the present invention, a rolling mill is provided adapted to reduce the wear of the alignment guides by utilizing, for the vertical and longitudinal alignment from the lower side of the stand, the central part thereof, which is therefore protected from water and scale during the rolling, and by leaving the space between two adjacent stands completely open below for the outflow of water and scale.

[0105] Finally, according to the present invention a rolling mill is provided which ensures the correct alignment of the stands and the locking thereof in the alignment position.

[0106] Although the present invention is explained above by means of the detailed description of the embodiments depicted in the drawings, the present invention is not limited to the embodiments described and depicted in the drawings; on the contrary, all those variants and/or changes of the embodiments described and depicted in the accompanying drawings are within the scope of the present invention and will appear obvious and immediate to those skilled in the art.

[0107] For example, the present invention offers the possibility of varying, according to the needs and/or circumstances, the total number of rolling stands 101, the number of rollers 102 in at least part of the stands 101, the methods for rotating the rollers 102, as well as the methods for switching the stands 101 at least along the translation guides 110.

[0108] The scope of protection of the present invention is thus defined by the claims.