SPRAY DISPENSER
20240001382 ยท 2024-01-04
Inventors
- Andrew Robert AITKEN (Hamilton, ZA)
- Sebastian ALVAREZ (Follifoot, GB)
- Sjoerd Paul HOIJINCK (Tilburg, NL)
- Eduardo CARVALHAL LAGE VON BUETTNER RISTOW (London, GB)
- Guy Richard THOMPSON (Parkgate, GB)
Cpc classification
B05B9/0883
PERFORMING OPERATIONS; TRANSPORTING
B05B7/2418
PERFORMING OPERATIONS; TRANSPORTING
B05B1/3436
PERFORMING OPERATIONS; TRANSPORTING
B05B7/2464
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05B7/04
PERFORMING OPERATIONS; TRANSPORTING
B05B1/34
PERFORMING OPERATIONS; TRANSPORTING
B05B7/24
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A hand held spray dispenser in which air and liquid are pressurised towards a turbulence chamber and wherein air is introduced into the liquid adjacent to an inlet orifice of the turbulence chamber and the mixture passes through the inlet orifice into the turbulence chamber before being expelled through an exit orifice.
Claims
1. A hand held spray dispenser (1) comprising a liquid chamber (8), an air chamber (9, 10), and a turbulence chamber (40) comprising an inlet orifice (38) and an exit orifice (4), whereby flow of liquid in the liquid chamber (8) and flow of air in the air chamber (9, 10) towards the turbulence chamber (40) is prevented by one or more valves (33); when the valve or valves (33) are released, liquid is forced under pressure from the liquid chamber (8) to the turbulence chamber (40) via a liquid conduit (31) at a flow rate of from 0.15 to 0.6 g/s and air is forced under pressure from the air chamber (9, 10) to the turbulence chamber (40) via an air conduit (30) at a flow rate of from 0.4 to 3.0 L/min., the air being introduced into the liquid adjacent to but before entry into the inlet orifice (38) of turbulence chamber (40) and the mixture passing through the inlet orifice (38) into the turbulence chamber (40) before being expelled through the exit orifice (4), wherein the inlet orifice (38) and outlet orifice (4) of the turbulence chamber (40) are parallel and radially offset.
2. (canceled)
3. A spray dispenser (1) according to claim 1, wherein the inlet orifice (38) has a diameter which is equal to or greater than that of the exit orifice (4) of the turbulence chamber (40).
4. A spray dispenser (1) according to claim 1, having a single inlet orifice (38) to the turbulence chamber (40).
5. A spray dispenser (1) according to claim 1, wherein a manual activation element (6) is used to energise one or more energy storage bodies (18) held within the dispenser (1), the one or more energy storage bodies (18) being used to pressurise the air in the air chamber (9, 10) and the liquid in the liquid chamber (8) towards to the turbulence chamber (40).
6. A spray dispenser (1) according to claim 5, wherein the manual activation element (6) is activated by rotation about the long axis (A, B) of the spray dispenser (1).
7. A spray dispenser (1) according to claim 6, wherein the manual activation element (6) is a collar (6) sat around the spray dispenser (1) in a plane orthogonal to the long axis (A, B) of the spray dispenser (1).
8. A spray dispenser (1) according to claim 5, wherein the manual activation element (6) rotates solely in one direction, clockwise or anticlockwise, whilst energising the one or more energy storage bodies (18).
9. A spray dispenser (1) according to claim 5, wherein one or more of the energy storage bodies is a spring (18).
10. A spray dispenser (1) according to claim 1, wherein pressurised air from the air chamber (9, 10) is used to pressurise the liquid in the liquid chamber (8) and thereby force it towards the turbulence chamber (40).
11. A spray dispenser (1) according to claim 1, wherein the liquid chamber (8) is part of a refill unit (7).
12. A spray dispenser (1) according to claim 1, wherein the air is pressurised to from 0.3 to 3 bar prior to being forced from the air chamber (9, 10).
13. A spray dispenser (1) according to claim 1, wherein the spray dispenser (1) is cylindrical in form.
14. A spray dispenser (1) according to claim 1, wherein activation involves a helical cam ramp (15) about which a cam follower (14) is forced to progress as a manual activation element (6) is rotated, this causing axial movement of an internal chassis (16) which in turn draws air into the air chamber (9, and simultaneously energises an energy storage body (18).
15. (canceled)
Description
SPECIFIC EMBODIMENTS AND FURTHER DETAILED DESCRIPTION
[0075] The invention will now be further described by reference to specific embodiments. The following figures illustrate these embodiments. The specific embodiments are intended to clarify the invention but not to limit the invention.
[0076] The descriptions given of particular elements of the spray dispenser (1), such as the refill unit (7, 107, 207, 307), may be used with each of the other features herein described to the extent this would be practicable.
[0077]
[0078]
[0079]
[0080]
[0081]
[0082]
[0083]
[0084]
[0085]
[0086]
[0087]
[0088]
[0089]
[0090]
[0091]
[0092]
[0093]
[0094]
[0095]
[0096]
[0097]
[0098]
[0099]
[0100] The spray dispenser (1) illustrated in
[0101] The bellows (10) are moved from collapsed to inflated by means of the rotatable collar (6) sat around the periphery of the spray dispenser (1) in a plane orthogonal to the long axis (A) of the spray dispenser (1) and located below the bellows (10). In this embodiment, the collar (6) is attached to a refill unit (7), comprising the liquid chamber (8), which also rotates when the collar (6) is rotated. The refill unit (7) is reversibly attached to the collar (6) by a screw thread (11) between a neck (12) of the refill unit (7) and an internal cylindrical receiver (12) located within the collar (6).
[0102] The collar (6) has two indents (13) cut into its internal surface which house two ball cam followers (14). The ball cam followers (14) are designed to follow two cam ramps (15) on the outer surface of an internal chassis (16) and move up said cam ramps (15) as the collar (6) is rotated anticlockwise. The ball cam followers (14) are held in a fixed position on the inner surface of the collar (6) by the indents (13) in which they sit; hence, the internal chassis (16) is forced downwards into the rotatable collar (6) as the collar (6) is rotated anticlockwise.
[0103] Attached to the top of the internal chassis (16) at their lower end are the bellows (10). As the internal chassis (16) is forced downwards, the bellows (10) are pulled open and air enters them through a check valve (17). When the ball cam followers (14) have reached the top of their cam ramps (15), the bellows (10) are fully expanded, as shown in
[0104] The internal chassis (16), which takes the form of an inverted cup, houses a main spring (18) for powering the spray mechanism. As the internal chassis (16) is forced downwards, the main spring (18) becomes compressed, reaching its maximum compression when the ball cam followers (14) have reached the top of their cam ramps (15) and the bellows (10) are fully expanded, as shown in
[0105] The bellows (10) are of circular cross-section and closely surrounding them is the cylindrical outer shell (5). When the bellows (10) are collapsed, the outer shell (5) also surrounds a substantial portion of the internal chassis (16). The cylindrical outer shell (5) is attached to the rotatable collar (6) by snap-fit connection elements (19, 20) that run substantially around the lower circumference of the cylindrical outer shell (5) and the upper circumference of the rotatable collar (6) and which allows for rotation of the latter relative to the former.
[0106] Located around the internal surface of the outer shell (5) are multiple vertical splines (21) which project a short distance inwards towards the central axis (A) of the dispenser. These splines (21) interact with spline followers (22) which are radially recessed into an upper part of the internal chassis (16). Interaction between the splines (21) and the spline followers (22) prevent rotation of the internal chassis (16) relative to the outer shell (5).
[0107] Rotationally beyond the tops of the cam ramps (15), in an anticlockwise direction, the cam ramps (15) terminate at precipices (15P), one of which is shown in
[0108] In some embodiments, not illustrated, there may be a blocking element preventing rotation of the collar (6) significantly beyond the rotational position referred to in the paragraph immediately above. In other embodiments (not illustrated), there may a sensory indicator that said position has been reached.
[0109] The effect of depressing the trigger (23) is illustrated in
[0110] The horizonal conduit (24) comprises a central air channel (28) and an annular liquid channel (29) surrounding it. The aforementioned valve spring (27) sits in the annual liquid channel (29).
[0111] In other embodiments, not illustrated, it is possible to have a central liquid channel and a surrounding annular air channel.
[0112] The central air channel (28) is linked to the bellows (10) by a flexible air conduit (30) and the annual liquid channel (29) is linked to the refill unit (7) and its contents by a central, axial liquid conduit (31) linking to a flexible dip-tube (32) which enters the liquid composition (LC) in the liquid chamber (8).
[0113] Drawing back the horizonal conduit (24) with the trigger (23) opens an O-ring seal (33) between it and a spray nozzle (34) located at the front of the dispenser and comprising the exit orifice (4). When the horizonal conduit (24) is not drawn back, the O-ring seal (33) is held firmly closed by the valve spring (27). When the O-ring seal (33) is opened, air from the air channel (28) and liquid from the annular liquid channel (29) are allowed to enter the spray nozzle (34), as shown in
[0114] Air from the air channel (28) is forced into the spray nozzle (34) from the bellows (10) via the flexible air conduit (30), pressurised by the main spring (18). As this happens, the bellows (10) get compressed and the internal chassis (16) rises upwards under pressure from the main spring (18).
[0115] Liquid from the annular liquid channel (29) is forced under pressure into the spray nozzle (34) from the liquid chamber (8) via the central liquid conduit (31) and the dip-tube (32). In this embodiment, the liquid composition (LC) in the liquid chamber (8) is pressurised by air from the bellows (10) via an air-to-refill conduit (35) shown in
[0116] In other embodiments, the liquid in the liquid chamber (8) may be pressurised in other ways.
[0117] The dip-tube (32) may extend directly from the central liquid conduit (31) or it may be integrated into a refill unit (107) as illustrated in
[0118]
[0119] The O-ring seal (33) seals against the internal face of the valve chassis (36) when the valve is closed. This blocks an inlet orifice (38) through an inner wall (39) of the valve chassis (36). When the O-ring seal (33) is released, air from the air channel (28) and liquid from liquid channel (29) are mixed adjacent to the inlet orifice (38) before entering a turbulence chamber (40) or turbulence chamber (40) via the inlet orifice (38). The turbulence chamber (40) exists between the valve chassis (36) and the mechanical break up unit (37) and has an annular form. The turbulence chamber (40) creates chaotic flow, typically reducing air bubble size within the liquid which enhance atomisation when the air-liquid mixture leaves the turbulence chamber (40) via the exit orifice (4) which is centrally located in the outer edge of the mechanical break up unit (37). The chaotic flow within the turbulence chamber (40) may be further enhanced by recessed channels (40) cut into internal face of the mechanical break up unit (37). In the present embodiment, there are four of these recessed channels (40) extending tangentially away from the exit orifice (4).
[0120] In a further embodiment of the present invention, a rotatable collar (106) may be rotated independent of an associated refill unit (107). Such an embodiment is illustrated in
[0121] The embodiment illustrated in
[0122]
[0123] There is also a rotatable collar (106) responsible for pulling the internal chassis (116) downwards and thereby expanding the bellows (110) and compressing the main spring (118), in a manner analogous to that occurring in the first embodiment described above.
[0124] In this second embodiment, the internal cylindrical receiver (112) holding the neck (112) of the refill unit (107) is attached to the collar (106) by a bead (106B) protruding from the inner surface of the collar (106) and a recess (112R) in the outer circumference of the internal cylindrical receiver (112) which accommodates the bead (106B). The bead (106B) and recess (112R) allow the collar (106) to rotate relative to the internal cylindrical receiver (112), in a manner analogous to the snap-fit connection elements (19, 20) between the lower circumference of the cylindrical outer shell (5) and the upper circumference of the rotatable collar (6) in the first embodiment described above. The bead (106B) and recess (112R) described above with reference to the second embodiment may also be snap-fit in nature.
[0125] In further embodiments of the present invention, a refill unit (207) may be centrally loaded into the spray dispenser (201). Such embodiments are illustrated in
[0126] In preferred embodiments having a centrally loaded refill unit (207), the refill unit (207) has an integrated or moulded-in dip-tube (232), as shown in
[0127]
[0128] Extending downwards from the outer shell (205) there is an internal chassis (216) which performs the same function as the internal chassis (16) of the first embodiment of the invention as described hereinabove. Surrounding the internal chassis (216) there is a rotatable collar (206) which shares key features with the rotatable collar (6) of the first embodiment of the invention described hereinabove and performs the same function. Within the internal chassis (216) is the main spring (218) powering the dispenser (201).
[0129] Attached to the bottom of the internal chassis (216) is the upper end of the inflatable bellows (210), shown collapsed in
[0130] The internal chassis (210) is forced upwards by the action of the rotatable collar (206) and cam ramps (215) and ball cam followers (214) analogous to those described in the first embodiment hereinabove. Just as in the first embodiment, when the cam followers (214) have been rotated beyond the ends of their respective cam ramps (215), the dispenser is primed and ready for actuation.
[0131] The central refill dispenser (201) is activated and operates in the same manner as the dispenser (1) of the first embodiment, apart from the details described differently hereinbelow. The main difference is that the cam ramps (215) of the central refill dispenser (201) are inverted compared with those of the first embodiment, resulting in the internal chassis (216) being pulled upwards as the collar (206) is rotated. Just as in the first embodiment, this expands the bellows (210) and prepares the dispenser (201) for actuation.
[0132] The rotatable collar (206) extends to a base (248) of the dispenser (201). Rotation of the collar (206) is actually a rotation of the entire lower part of the dispenser (201), comprising the collar (201) and the base (248) attached thereto.
[0133] As in the first embodiment, located around the internal surface of the outer shell (205) are multiple vertical splines (221) which project a short distance inwards towards the central axis (A) of the dispenser. These splines (221) interact with spline followers (222) which are radially recessed into the internal chassis (216). Interaction between the splines (221) and the spline followers (222) prevent rotation of the internal chassis (216) relative to the outer shell (205).
[0134] Actuation is achieved by depressing a trigger (223) at the top of the spray dispenser (201). The operation of the trigger (223) and mechanism of spray generation is essentially the same as in the first embodiment described hereinabove. A minor difference lies in the air pressure flow from the bellows (210) when the trigger (206) is released. Air pressure is exerted up the flexible air conduit (230) from the bellows (210) and passes towards a central air channel (228) in a horizonal conduit (224) as in the first embodiment. In so doing, it passes a T-junction (249), where some of the air pressure from the bellows (230) is diverted towards liquid in the refill unit (207) via an air-to-refill conduit (235). The air pressure from the air-to-refill conduit (235) forces liquid composition (LC) in a liquid chamber (208) of the refill unit (207) up the dip-tube (232) and into an annular liquid channel (229), as in the first embodiment described hereinabove. Generation of an aerosol spray proceeds in the same manner as in the first embodiment.
[0135] In other embodiments of the present invention, liquid in a liquid chamber (108) is directly pressurized by a manually activated element (350). Schematic representations of such embodiments, showing merely the interrelationship of the components, are shown in
[0136]
[0137] The embodiment represented in
[0138] The embodiment represented in
[0139] To refill the spray dispenser (501) represented by