A STORAGE CONTAINER HANDLING SYSTEM AND A METHOD OF TRANSFERRING A STORAGE CONTAINER
20240002151 · 2024-01-04
Assignee
Inventors
Cpc classification
B65G1/0492
PERFORMING OPERATIONS; TRANSPORTING
B65G57/302
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65G1/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A storage container handling system includes a base, and a delivery vehicle configured to travel on the base. The delivery vehicle includes a rolling base unit, a container carrier, and an elevating device. The rolling base unit includes first and second sets of rolling means for guiding the delivery vehicle along the base in a first and second directions respectively. The container carrier is provided on the rolling base unit. The container carrier is configured to removably support a storage container from below. The elevating device is configured to move the container carrier vertically between an upper and a lower position relative to the base. The storage container handling system includes a temporary storage station for temporarily storing a storage container to be picked-up or dropped off by the delivery vehicle. The temporary storage station includes a fixed container support configured to removably support the storage container. A vertical distance between the base and the container support is set such that, when the delivery vehicle is positioned in a storage container transfer position below the container support of the temporary station, the weight of the storage container is on the container support when the container carrier is in the lower position and the weight of the storage container is on the container carrier when the container carrier is in the upper position. The elevating device is a rolling means displacement assembly connected to the first set of rolling means. The rolling means displacement assembly is configured to lift and lower the first set of rolling means relative to the second set of rolling means such that only the first set of rolling means traveling in a desired direction is in contact with the base, and such that the container carrier is in the upper position when the first set of rolling means is lowered and in contact with the base and he container carrier is in the lower position when the first set of rolling means is lifted.
Claims
1. A storage container handling system comprising: a base, a delivery vehicle configured to travel on the base, the delivery vehicle comprising: a rolling base unit comprising first and second sets of rolling means for guiding the delivery vehicle along the base in a first and second directions respectively; a container carrier provided on the rolling base unit, the container carrier being configured to removably support a storage container from below; and an elevating device configured to move the container carrier vertically between an upper and a lower position relative to the base, a temporary storage station for temporarily storing a storage container to be picked-up or dropped off by the delivery vehicle, the temporary storage station comprising a fixed container support configured to removably support the storage container, wherein a vertical distance between the base and the container support is set such that, when the delivery vehicle is positioned in a storage container transfer position below the container support of the temporary station, the weight of the storage container is on the container support when the container carrier is in the lower position and the weight of the storage container is on the container carrier when the container carrier is in the upper position, wherein the elevating device is a rolling means displacement assembly connected to the first set of rolling means, and wherein the rolling means displacement assembly is configured to lift and lower the first set of rolling means relative to the second set of rolling means such that only the first set of rolling means traveling in a desired direction is in contact with the base, and such that the container carrier is in the upper position when the first set of rolling means is lowered and in contact with the base and the container carrier is in the lower position when the first set of rolling means is lifted.
2. The storage container handling system according to claim 1, wherein the rolling means displacement assembly is driven by a first electric motor.
3. The storage container handling system according to claim 1, wherein the container support involves a set of two laterally extending guide supports onto which the storage container may be supported during temporary storage.
4. The storage container handling system according to claim 1, wherein the container support comprises a set of two laterally extending guide supports between which the transferable storage container may be supported.
5. The storage container handling system according to claim 1, wherein the two laterally extending support are two laterally extending guide support shoulders facing opposite each other and oriented perpendicular to the container support.
6. The storage container handling system according to claim 1, wherein the temporary storage station further comprises a vertically extending support, and wherein the container support extends a distance L from an outer perimeter of the vertically extending support.
7. The storage container handling system according to claim 6, wherein a lower end of the vertically extending support is fixed onto the base.
8. The storage container handling system according to claim 7, wherein the vertically extending support is fixed to a rotatable pedestal.
9. The storage container handling system according to claim 8, wherein the rotatable pedestal is fixed onto the base.
10. The storage container handling system according to claim 1, wherein the base is a two-dimensional rail system comprising: a first set of parallel rails arranged in a horizontal plane and extending in a first direction, and a second set of parallel rails arranged in the horizontal plane and extending in a second direction which is perpendicular to the first direction, said first and second sets of rails forming a grid pattern in the horizontal plane comprising a plurality of adjacent grid cells, each grid cell comprising a grid opening.
11. An automated storage and retrieval system comprising: a storage container handling system comprising: a base, a delivery vehicle configured to travel on the base, the delivery vehicle comprising: a rolling base unit comprising first and second sets of rolling means for guiding the delivery vehicle along the base in a first and second directions respectively; a container carrier provided on the rolling base unit, the container carrier being configured to removably support a storage container from below; and an elevating device configured to move the container carrier vertically between an upper and a lower position relative to the base, a temporary storage station for temporarily storing a storage container to be picked-up or dropped off by the delivery vehicle, the temporary storage station comprising a fixed container support configured to removably support the storage container, wherein a vertical distance between the base and the container support is set such that, when the delivery vehicle is positioned in a storage container transfer position below the container support of the temporary station, the weight of the storage container is on the container support when the container carrier is in the lower position and the weight of the storage container is on the container carrier when the container carrier is in the upper position, wherein the elevating device is a rolling means displacement assembly connected to the first set of rolling means, and wherein the rolling means displacement assembly is configured to lift and lower the first set of rolling means relative to the second set of rolling means such that only the first set of rolling means traveling in a desired direction is in contact with the base, and such that the container carrier is in the upper position when the first set of rolling means is lowered and in contact with the base and the container carrier is in the lower position when the first set of rolling means is lifted, an upper two-dimensional rail system arranged above the base, comprising: a first set of parallel rails arranged in a horizontal plane and extending in a first direction, and a second set of parallel rails arranged in the horizontal plane and extending in a second direction perpendicular to the first direction, said first and second sets of rails forming a grid pattern in the horizontal plane comprising a plurality of adjacent grid cells, each grid cell comprising a grid opening, a plurality of stacks of storage containers arranged in storage columns beneath the upper rail system, wherein each storage column is located vertically below the grid opening; a container handling vehicle comprising a lifting device for lifting a storage container stacked in the stacks and configured to drive the vehicle along the upper rail system in at least one of the first direction and the second direction, and a delivery column for transport of the storage container between the upper rail system and the temporary storage station, wherein the temporary storage station is arranged at the base at the lower end of the delivery column.
12. The automated storage and retrieval system according to claim 11, wherein the delivery vehicle is further adapted to transport the storage container between a first location at the position of the temporary storage station and a second location at a robotic port and/or an operator port for handling of product items stored within the storage container, wherein the robotic port and/or the operator port comprises a second temporary storage station.
13. The automated storage and retrieval system comprising: a storage container handling system comprising: a base, a delivery vehicle configured to travel on the base, the delivery vehicle comprising: a rolling base unit comprising first and second sets of rolling means for guiding the delivery vehicle along the base in a first and second directions respectively; a container carrier provided on the rolling base unit, the container carrier being configured to removably support a storage container from below; and an elevating device configured to move the container carrier vertically between an upper and a lower position relative to the base, a temporary storage station for temporarily storing a storage container to be picked-up or dropped off by the delivery vehicle, the temporary storage station comprising a fixed container support configured to removably support the storage container, wherein a vertical distance between the base and the container support is set such that, when the delivery vehicle is positioned in a storage container transfer position below the container support of the temporary station, the weight of the storage container is on the container support when the container carrier is in the lower position and the weight of the storage container is on the container carrier when the container carrier is in the upper position, wherein the elevating device is a rolling means displacement assembly connected to the first set of rolling means, and wherein the rolling means displacement assembly is configured to lift and lower the first set of rolling means relative to the second set of rolling means such that only the first set of rolling means traveling in a desired direction is in contact with the base, and such that the container carrier is in the upper position when the first set of rolling means is lowered and in contact with the base and the container carrier is in the lower position when the first set of rolling means is lifted, a plurality of stacks of storage containers arranged in storage columns beneath the rail system, wherein each storage column is located vertically below the grid opening, and a container handling vehicle comprising a lifting device for lifting a storage container stacked in the stacks and configured to drive the vehicle along the rail system in at least one of the first direction and the second direction, wherein the temporary storage station is fixed on the two-dimensional rail system.
14. A method of transferring a storage container between a delivery vehicle and a temporary storage station, the delivery vehicle being configured to move on a base comprising an automated storage and retrieval system comprising: a storage container handling system comprising: a base, a delivery vehicle configured to travel on the base, the delivery vehicle comprising: a rolling base unit comprising first and second sets of rolling means for guiding the delivery vehicle along the base in a first and second directions respectively; a container carrier provided on the rolling base unit, the container carrier being configured to removably support a storage container from below; and an elevating device configured to move the container carrier vertically between an upper and a lower position relative to the base, a temporary storage station for temporarily storing a storage container to be picked-up or dropped off by the delivery vehicle, the temporary storage station comprising a fixed container support configured to removably support the storage container, wherein a vertical distance between the base and the container support is set such that, when the delivery vehicle is positioned in a storage container transfer position below the container support of the temporary station, the weight of the storage container is on the container support when the container carrier is in the lower position and the weight of the storage container is on the container carrier when the container carrier is in the upper position, wherein the elevating device is a rolling means displacement assembly connected to the first set of rolling means, and wherein the rolling means displacement assembly is configured to lift and lower the first set of rolling means relative to the second set of rolling means such that only the first set of rolling means traveling in a desired direction is in contact with the base, and such that the container carrier is in the upper position when the first set of rolling means is lowered and in contact with the base and the container carrier is in the lower position when the first set of rolling means is lifted, an upper two-dimensional rail system arranged above the base, comprising: a first set of parallel rails arranged in a horizontal plane and extending in a first direction, and a second set of parallel rails arranged in the horizontal plane and extending in a second direction perpendicular to the first direction, said first and second sets of rails forming a grid pattern in the horizontal plane comprising a plurality of adjacent grid cells, each grid cell comprising a grid opening, a plurality of stacks of storage containers arranged in storage columns beneath the upper rail system, wherein each storage column is located vertically below the grid opening; a container handling vehicle comprising a lifting device for lifting a storage container stacked in the stacks and configured to drive the vehicle along the upper rail system in at least one of the first direction and the second direction, and a delivery column for transport of the storage container between the upper rail system and the temporary storage station, wherein the temporary storage station is arranged at the base at the lower end of the delivery column, the method comprising: a) operating the elevating device, wherein the elevating device comprises the rolling means displacement assembly, such that the container carrier with a storage container supported thereon is in an upper position when the first set of rolling means is lowered and in contact with the base; b) moving the delivery vehicle to a location on the base where the elevating device is arranged below the container support; c) transferring the storage container from the container carrier to the container support by operating the elevating device from the upper position to the lower position; and d) moving the delivery vehicle in opposite direction relative to step a).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0139] Following drawings are appended to facilitate the understanding of the invention. The drawings show embodiments of the invention, which will now be described by way of example only, where:
[0140]
[0141]
[0142]
[0143]
[0144]
[0145]
[0146]
[0147]
[0148]
[0149]
[0150]
[0151]
[0152]
[0153]
[0154]
[0155]
[0156]
[0157]
[0158]
[0159]
[0160]
[0161]
[0162]
[0163] In the drawings, like reference numerals have been used to indicate like parts, elements or features unless otherwise explicitly stated or implicitly understood from the context.
DETAILED DESCRIPTION OF THE INVENTION
[0164] In the following, embodiments of the invention will be discussed in more detail with reference to the appended drawings. It should be understood, however, that the drawings are not intended to limit the invention to the subject-matter depicted in the drawings.
[0165] The framework structure 100 of the automated storage and retrieval system 1 is constructed in accordance with the prior art framework structure 100 described above in connection with
[0166] The framework structure 100 further comprises storage compartments in the form of storage columns 105 provided between the members 102, 103, where storage containers 106 are stackable in stacks 107 within the storage columns 105.
[0167] The framework structure 100 can be of any size. In particular, it is understood that the framework structure can be considerably wider and/or longer and/or deeper than disclosed in
[0168] The rail system 108 may be a single rail (also denoted single track) system, as is shown in
[0169] Consequently, tracks 110a and 110b form pairs of rails defining parallel rows of grid cells running in the X direction, and tracks 111a and 111b form pairs of rails defining parallel rows of grid cells running in the Y direction.
[0170] As shown in
[0171] In the X and Y directions, neighboring grid cells are arranged in contact with each other such that there is no space therebetween.
[0172]
[0173]
[0174]
[0175] The delivery vehicle 400 is configured to travel on the rail system 108. The delivery vehicle 400 comprises: a rolling base unit 470 comprising first and second sets of rolling means 471, 472 for guiding the delivery vehicle 400 along the rail system 108 in the first and second directions X, Y respectively; a container carrier 410 provided on the rolling base unit 470, the container carrier 410 being configured to removably support a storage container 106 from below; and an elevating device 430 configured to move the container carrier 410 vertically between an upper and a lower position relative to the rail system.
[0176] The delivery vehicle 400 may be configured for transporting of one or more storage container 106, for example the delivery vehicle may comprise more than one container carriers 410, and/or may be configured for transporting one or more storage container on a container carrier.
[0177] The container carrier 410 may arranged above the rolling base unit 470 as illustrated in
[0178] An exemplary rolling base unit 470 for a delivery vehicle 400 is shown in
[0179] In another configuration, the rolling base unit 470 may comprise a second (not shown) rolling means displacement assembly 431 such that both sets of rolling means are connected to a rolling means displacement assembly 431. Such configuration allows the delivery vehicle 400, 401, 402 to approach the temporary storage station 500 of the invention from both the X and Y directions.
[0180] Further referring to
[0181] Further referring to
[0182]
[0183]
[0184] In such a configuration, the jack mechanism 432 is arranged between the rolling base unit 470 and container carrier 410. The delivery vehicle 400, 402 may comprise both a rolling displacement assembly 431 and a jack mechanism 432 as shown on
[0185] The jack mechanism 432 is configured to elevate the container carrier 410 between a lower position relative to the rail system as shown on
[0186] Further referring to
[0187]
[0188]
[0189] In the exemplary embodiment shown in
[0190] Further referring to
[0191] When the container carrier 410 is in the upper position, and when the delivery vehicle 400, 401 is positioned in a storage container transfer position below the container support 510, the storage container 106 is supported from below by the container carrier 410 of the delivery vehicle 400, 401.
[0192] When the container carrier 410 is in the lower position, and when the delivery vehicle 400, 401 is positioned in a storage container transfer position below the container support 510, the storage container 106 is supported from two opposite bottom edge side rows by the container support 510.
[0193]
[0194] In
[0195] Further referring to
[0196] When the container carrier is in the upper position, and when the delivery vehicle 400, 402 is positioned in a storage container transfer position below the container support 510, the storage container 106 is supported from below by the container carrier 410 of the delivery vehicle 400, 402.
[0197] When the container carrier is in the lower position, and when the delivery vehicle 400, 402 is positioned in a storage container transfer position below the container support 510, the storage container 106 is supported from two opposite bottom edge side rows by the container support 510, as shown on
[0198] In both
[0199] As shown in
[0200]
[0201] In the exemplary embodiment shown in
[0202] Further referring to
[0203] When the container carrier 410 is in the upper position, and when the delivery vehicle 400, 402 is positioned in a storage container transfer position below the container support 510, the storage container 106 is supported from below by the container carrier 410 of the delivery vehicle 400, 402.
[0204] When the container carrier is in the lower position, and when the delivery vehicle 400, 402 is positioned in a storage container transfer position below the container support 510, the storage container 106 is supported from below by the guide arms 522.
[0205]
[0206] The embodiment shown in
[0207] In another alternative configuration (not shown), the storage container 106 may be supported from two opposite sides 106b.
[0208]
[0209]
[0210] In
[0211] The pallet 525, that may support one or more storage containers 106, can be transferred between the delivery vehicles 400 and the temporary storage station 500. Transferring the pallet 525 from the container carrier 410 to the container support 510 may be achieved by: [0212] elevating the container carrier 410 supporting a pallet 525 with one or more storage container 106 to an upper position using the elevating devices of the delivery vehicles; [0213] moving the delivery vehicles such that the guide arms 522 interact with the corresponding recess of the pallet 525 (as shown on
[0216] Although
[0217]
[0218] In this configuration, the automated storage and retrieval grid 104 of the automated storage and retrieval system 1, further comprises a plurality of container handling vehicles 201, 301 operable on the rail system 108. The container handling vehicles 201, 301 being operable to retrieve a storage container 106 from a stack 107 (as shown on
[0219] In addition, the automated storage and retrieval grid 104 comprises a delivery column 119, 120 below which a temporary storage station 500 is arranged, i.e. the temporary storage station 500 is arranged at the lower end of the delivery column 119, 120. The delivery column 119, 120 is adapted for transport of a storage container 106 between a container handling vehicle 201, 301 and the temporary storage station.
[0220] Further in the configuration shown on
[0221] Such configuration as shown in
[0222]
[0223] The temporary storage station of
[0224] Further,
[0225] In
[0226] In
[0227] Such configuration as shown in
[0228]
[0229] In the configuration shown on
[0230] Further referring to
[0231]
[0232] Although
[0233]
[0234] Further,
[0235] In the configuration shown on
[0236]
[0237]
[0238]
[0239] Referring to
[0240] The container support may further comprise means removing friction between the storage container 106 and the container support 510.
[0241] Further referring to
[0242] In other configurations, the temporary storage may further comprise a pedestal 540 as shown on
[0243]
[0244]
[0245] In the preceding description, various aspects of the delivery vehicle and the automated storage and retrieval system according to the invention have been described with reference to the illustrative embodiment. For purposes of explanation, specific numbers, systems and configurations were set forth in order to provide a thorough understanding of the system and its workings. However, this description is not intended to be construed in a limiting sense. Various modifications and variations of the illustrative embodiment, as well as other embodiments of the system, which are apparent to persons skilled in the art to which the disclosed subject matter pertains, are deemed to lie within the scope of the present invention.
TABLE-US-00001 LIST OF REFERENCE NUMBERS 1 Prior art automated storage and retrieval system 50 Delivery rail system 51 First set of parallel rails (of the delivery system) 52 Second set of parallel rails (of the delivery system) 100 Framework structure 102 Upright members of framework structure 103 Horizontal members of framework structure 104 Automated storage and retrieval grid/Storage grid 105 Storage column 106 Storage container 106 Particular position of storage container 106a Storage container bottom face/below face 106b Storage container side face 106c Storage container top edge 106d Storage container bottom edge side row 106e Support rail 107 Stack 108 Rail system 110 First set of parallel rails/parallel rails in first direction X 110a First rail in first direction (X) 110b Second rails in first direction (X) 111 Second set of parallel rails/parallel rails in second direction Y 111a First rail of second direction (Y) 111b Second rail of second direction (Y) 115, 415 Access opening/grid opening 119 First port column/delivery column 120 Second port column/delivery column 122, 422 Grid cell 140 Delivery system 150 Grid interface frame/Access station/transfer station 201 Prior art container handling vehicle 201a Vehicle body of the container handling vehicle 201 201b Drive means/wheel arrangement, first direction (X) 201c Drive means/wheel arrangement, second direction (Y) 301 Prior art cantilever container handling vehicle 301a Vehicle body of the container handling vehicle 301 301b Drive means in first direction (X) 301c Drive means in second direction (Y) 304 Gripping device 400 Delivery vehicle 401 Robot cart-delivery vehicle 402 Drone-delivery vehicle 408 Base 410 Container carrier 411 Pins 412 Roller conveyor 430 Elevating device 431 Rolling means displacement assembly 432 Jack mechanism 440 Electric motor for jack mechanism 441 Drive assembly/Rack and pinion assembly 442 Rack 443 Pinion 444 Axle 445 Torsion arm 446 Plate 450 Automated guided vehicle (AGV) 470 Rolling base unit 471 First set of rolling means 472 Second set of rolling means 474 First Electric motor 475 Second electric motor 475 Third electric motor 476 Rechargeable battery 479 Top panel/flange 480 Through-holes 481 Centre opening 482 Electronic control system of the base 491 First set of parallel rails of the base 492 Second set of parallel rails 500 Temporary storage station 510 Container support 520 Guide supports 521 Guide shoulder/L-shaped profile 522 Guide arms 523 End of the laterally extending guide arm 524 Support rib 525 Pallet 530 Vertically extending support 540 Pedestal 610 Robotic Port 611 Robot arm 620 Pick-up port 700 Operator 800 Control system 900 Storage container handling system P Horizontal plane of track system 108 P1 Horizontal plane of delivery track system X First direction Y Second direction Z Third direction