CATION-DISORDERED ROCKSALT TYPE HIGH ENTROPY CATHODE WITH REDUCED SHORT-RANGE ORDER FOR LI-ION BATTERIES
20230047457 · 2023-02-16
Assignee
Inventors
Cpc classification
C01G23/002
CHEMISTRY; METALLURGY
H01M4/485
ELECTRICITY
C01G45/006
CHEMISTRY; METALLURGY
C01G51/006
CHEMISTRY; METALLURGY
C01P2002/77
CHEMISTRY; METALLURGY
H01M4/505
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C01G37/006
CHEMISTRY; METALLURGY
C01G33/006
CHEMISTRY; METALLURGY
C01P2002/72
CHEMISTRY; METALLURGY
C01P2002/78
CHEMISTRY; METALLURGY
C01G39/006
CHEMISTRY; METALLURGY
H01M2220/30
ELECTRICITY
International classification
H01M4/58
ELECTRICITY
Abstract
A class of compositions that are inclusive of a lithium metal oxide or oxyfluoride compound having a general formula: LiTM[n]OF where TM[n] represents a number of transition metal species inclusive of transitional metal species differentiated by charge or d.sup.0 electron shell conformation, with [n] being at least 4 of said transitional metal species, and wherein said lithium metal oxide or oxyfluoride has a cation-disordered rocksalt (DRX) structure and a mitigated SRO via a high entropy DRX design strategy. Also featured is a method of synthesizing the high entropy DRX lithium metal oxide or oxyfluoride compounds, as well as usage of the same in Li-ion batteries, with particular utility in cathodes of such Li-ion batteries.
Claims
1. A lithium metal oxide or oxyfluoride compound having a general formula: Li.sub.1+xTM[n].sub.1−xO.sub.2−yF.sub.y, where TM[n] represents a number of transition metal species, inclusive of those differentiated by redox-active species or d° redox-inactive charge compensators, with [n] being at least four of said transitional metal species, and wherein said lithium metal oxide or oxyfluoride has a cation-disordered rocksalt (DRX) structure.
2. The compound of claim 1 where TM[n] includes at least Mn.sup.3+ and Ti.sup.4+.
3. The compound of claim 1, wherein [n] is at least 6.
4. The compound of claim 3, wherein [n] is from 6 to 10.
5. The compound of claim 1, wherein TM[n] represents four or more TM species selected from the group of Mn.sup.3+, Ti.sup.4+, Mn.sup.2+, Nb.sup.5+, Co.sup.2+, and Cr.sup.+.
6. The compound of claim 1, wherein the compound is Li.sub.1.3Mn.sup.2+.sub.0.2Mn.sup.3+.sub.0.2Ti.sub.0.1Nb.sub.0.2O.sub.1.7F.sub.0.3.
7. The compound of claim 1, wherein the compound is Li.sub.1.3Mn.sup.2+.sub.0.1Co.sup.2+.sub.0.1Cr.sup.3+.sub.0.1Mn.sup.3+.sub.0.1Ti.sub.0.1Nb.sub.0.2O.sub.1.7F.sub.0.3.
8. The compound of claim 1, which delivers a capacity of at least 307 mAH/g (955 Wh/kg) when cycled between 1.5 and 4.7 Vat a rate of 20 mA/g when provided in a cathode.
9. The compound of claim 8, which retains a capacity of at least 170 mA/g at a cycling rate of 2 A/g when provided in a cathode.
10. The compound of claim 1 wherein the cation ion order reflects a mitigated short range order (SRO) characterized by the fact that, in TEM electron diffraction patterns, the SRO diffuse scattering pattern intensity is equal to or less than around 0.31 a.u. larger than the background intensity, and preferably equal to or less than around 0.19 a.u. larger than the background intensity.
11. The compound of claim 1 having the formula: Li.sub.1+xTM[1].sub.aTM[2].sub.bTM[3].sub.cTM[4].sub.d=(1−x−a−b−c)O.sub.2−yF.sub.y, wherein 0.05≤x≤0.35, 0.1≤a≤0.3, 0.1≤b≤0.3, 0.1≤c≤0.3, 0.1≤d≤0.3, and 0≤y≤0.5.
12. An electrode material, comprising: a compound according to claim 1.
13. A lithium-ion battery, comprising: an electrolyte; and the electrode material of claim 12.
14. The lithium-ion battery of claim 13, wherein the electrode material forms a cathode.
15. A portable electronic device, an automobile, or an energy storage system, comprising: the lithium-ion battery of claim 14.
16. A method of making a lithium metal oxide or oxyfluoride compound having a general formula: LiTM[n]OF where TM[n] represents a number of transition metal species inclusive of transitional metal species differentiated by charge or d.sup.0 electron shell conformation, comprising: combining a collection of compounds composed of Li, TM[n], O, and optionally F, with Li present in excess, where TM[n] includes said transitional metal species, and [n] is at least four, to yield a precursor powder; and mixing the precursor powder to obtain a phase pure powder through mechanochemical alloying.
17. The method according to claim 16, wherein the four or more transition metal species are selected from Mn.sup.3+, Ti.sup.4+, Mn.sup.2+, Nb.sup.5+, Co.sup.2+, and Cr.sup.3+.
18. The method according to claim 16, wherein the precursor powder is subjected to mechanical mixing by dispensing the precursor powder into a planetary ball mill.
19. The method of claim 16, wherein TM[n] is inclusive of Mn.sup.3+ and Ti.sup.4+.
20. The method of claim 16, wherein the compound is Li.sub.1.3Mn.sup.3+.sub.aTi.sub.bTM[3].sub.cTM[4].sub.dO.sub.1.7F.sub.0.3.
21. The method of claim 16, wherein the compound is Li.sub.1.3Mn.sup.2+.sub.0.2Mn.sup.3+.sub.0.2Ti.sub.0.1Nb.sub.0.2O.sub.1.7F.sub.0.3.
22. The method of claim 16, wherein, wherein the compound is Li.sub.1.3Mn.sup.2+.sub.0.1Co.sup.2+.sub.0.1Cr.sup.3+.sub.0.1Mn.sup.3+.sub.0.1Ti.sub.0.1Nb.sub.0.2O.sub.1.7F.sub.0.3.
23. The method of claim 16, wherein the compound has the formula: Li.sub.1+xTM[1].sub.aTM[2].sub.bTM[3].sub.cTM[4].sub.d=(1−x−a−b−c)O.sub.2−yF.sub.y, wherein 0.05≤x≤0.35, 0.1≤a≤0.3, 0.1≤b≤0.3, 0.1≤c≤0.3, 0.1≤d≤0.3, and 0≤y≤0.5.
24. A lithium metal oxide or oxyfluoride compound having a general formula LiTMOF, wherein the compound has a cation-disordered rocksalt (DRX) structure, and TM includes multiple transitional metal species comprising at least Mn.sup.3+ and Ti.sup.4+.
25. The compound according to claim 24, further comprising at least two additional transitional metal species differentiated by charge or d.sup.0 electron shell conformation and, selected from the group consisting of Mn.sup.2+, Co.sup.2+, Cr.sup.+, and Nb.
26. The compound of claim 25, wherein the compound is Li.sub.1.3Mn.sup.2+.sub.0.2Mn.sup.3+.sub.0.2Ti.sub.0.1Nb.sub.0.2O.sub.1.7F.sub.0.3.
27. The compound of claim 25, wherein the compound is Li.sub.1.3Mn.sup.2+.sub.0.1Co.sup.2+.sub.0.1Cr.sup.3+.sub.0.1Mn.sup.3+.sub.0.1Ti.sub.0.1Nb.sub.0.2O.sub.1.7F.sub.0.3.
28. The compound of claim 24 wherein the cation ion order reflects a mitigated short range order (SRO) characterized by the fact that, in TEM electron diffraction patterns, the SRO diffuse scattering pattern intensity is equal to or less than around 1.07 a.u. larger than the background intensity, preferably equal to or less than around 0.31 a.u. larger than the background intensity, and more preferably equal to or less than around 0.19 a.u. larger than the background intensity.
29. The compound according to claim 1, wherein the compound exhibits an enhanced charging capacity based on an overall entropy corresponding to the number of transitional metal species TM[n] included therein, independent of any specific transitional metal specie included therein.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0056] Further features and advantages of the invention can be ascertained from the following detailed description that is provided in connection with the drawings described herebelow.
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DETAILED DESCRIPTION OF THE INVENTION
[0065] The following disclosure discusses the present invention with reference to the examples shown in the accompanying drawings, though does not limit the invention to those examples. To facilitate a better understanding of the testing carried out, and the structural origin of the improvements made possible under a high entropy DRX design strategy of the present invention, reference is made to
[0066] In a random mixture with short-range order (SRO), the probability that a site (such as those depicted in
[0067] However, in a random mixture with SRO, because the probability that a site is occupied by a certain species is influenced in part by the occupancy of the neighboring site, the probability that a specific pair of nearest neighbor sites is of the type AB is not the same as in a normal random mixture. That is, because the fact that A is present on a first site will influence the probability that B is present on a neighbor site, the probability P.sub.AB≠P.sub.A*P.sub.B. Such influences of SRO correlations are not limited to only the nearest neighboring bonds, and can extend longer distances to further separated sites. These deviations from randomness are called short-range order or “SRO” and can be measured by a variety of techniques, including single-crystal X-ray scattering and electron diffraction in TEM. [7-8]. SRO can also be inferred from a variety of other techniques including pair distribution functions obtained from neutron diffraction [6]. High entropy DRX design strategies according to the present invention are directed at mitigating SRO formation so as to yield improvements in capacity and rate performance, as shown by testing carried out under the present invention.
[0068] To illustrate advantages of a high entropy DRX design strategy, there was formed three prototype compositions TM2, TM4, and TM6. As shown in
[0069] Each of the prototype compositions (TM2, TM4, and TM6) featured 30% Li-excess (i.e., Li.sub.1.3 per formula unit) as an amount sufficient to enable good Li transport, while avoiding undesirable limitations on TM redox capacity. In the prototype compositions there was 15% fluorine substitution to further increase the TM redox reservoir. In a first prototype composition, the combination of Mn.sup.3+ and Ti.sup.4+ was designed as a baseline TM composition for illustrative testing purposes, resulting in Li.sub.1.3Mn.sup.3+.sub.0.4Ti.sub.0.3O.sub.1.7F.sub.0.3 (referred to hereafter as TM2). In another prototype composition, Mn.sup.2+ and Nb.sup.5+ were further incorporated into the baseline composition TMs to form Li.sub.1.3Mn.sup.2+.sub.0.2Mn.sup.3+.sub.0.2T.sub.0.1Nb.sub.0.2O.sub.1.7F.sub.0.3, thereby resulting in a composition with four TM species (referred to hereafter as TM4). In a further prototype composition, Mn.sup.2+, Nb.sup.5+, Co.sup.2+, and Cr.sup.3+ were added to the baseline composition to form Li.sub.1.3Mn.sup.2+.sub.0.1Co.sup.2+.sub.0.1Cr.sup.3+.sub.0.1Mn.sup.3+.sub.0.1Ti.sub.0.1Nb.sub.0.2).sub.1.7F.sub.0.3, thereby resulting in a composition with six TM species (referred to hereafter as TM6).
[0070] Though the present invention addresses three prototype compositions having two, four and six TM species respectively, it will be understood that the present invention is inclusive of compositions having other numbers of TM species. For example, the present invention may include compositions with five TM species, such as: Li.sub.1.3Mn.sup.2+.sub.0.1Co.sup.2+.sub.0.1Mn.sup.3+.sub.0.2Ti.sub.0.1Nb.sub.0.2O.sub.1.7F.sub.0.3, or Li.sub.1.3Mn.sup.2+.sub.0.2Cr.sup.3+.sub.0.1Mn.sup.3+.sub.0.1Ti.sub.0.1Nb.sub.0.2O.sub.1.7F.sub.0.3; and may also include compositions with seven TM species, such as: Li.sub.1.3Mn.sup.2+.sub.0.1Co.sup.2+.sub.0.1Cr.sup.3 +.sub.0.1Mn.sup.3+.sub.0.1Ti.sub.0.1Nb.sub.0.1Ta.sub.0.1O.sub.1.7F.sub.0.3. These five and seven TM species examples (i.e., TM[5] and TM[7]) are non-limiting, and the present invention may likewise comprise compositions of any number of TM species that meet the further criteria set forth herein.
Synthesis
[0071] Compounds according to the present invention can be synthesized using conventional techniques by combining a collection of stoichiometric compounds composed of Li, TMs, O, and optionally F to yield a precursor powder which is then mechanically mixed to obtain the phase pure powder through mechanochemical alloying. The DRX oxyfluoride compound examples described herein were synthesized by the noted traditional solid-state methodology with guidance provided by the present invention's
[0072] The prototype compositions TM2, TM4, and TM6, as well as the additional six DRX compounds as comparatives were each synthesized with Li.sub.2CO.sub.3 (Alfa Aesar, ACS, 99% min), MnO (Alfa Aesar, 99%), CoCO.sub.3 (Alfa Aesar, 99.5%), Mn.sub.2O.sub.3 (Alfa Aesar, 99.9%), Cr.sub.2O.sub.3 (Sigma-Aldrich, 98%), TiO.sub.2 (Alfa Aesar, 99.9%), Nb.sub.2O.sub.5 (Sigma-Aldrich, 99.99%) and LiF (Alfa Aesar, 99.99%) used as precursors. All the precursors were stoichiometrically mixed (except for adding 10% more Li.sub.2CO.sub.3 and 5% more CoCO.sub.3 in order to compensate possible loss during synthesis) with a Retsch PM 400 planetary ball mill at a rate of 180 rpm for 12 hours. The precursors were then dried in 70° C. oven overnight and pelletized. The precursor pellets were pre-heated at 600° C. for 3 hours, followed by sintered at 1,000° C. under argon atmosphere, except for all TM2 compounds, MCN and MCT , which were sintered at 1,050° C. The duration of sintering was 6 hours. The pellets were then fast cooled in an argon atmosphere, transferred to a glovebox, and ground into powders. All DRX compositions were successfully synthesized using traditional solid-state methods.
Electrochemistry
[0073] To enable illustration of the examples in use as a cathode, there was produced cathode films comprising the noted synthesized compounds. All cathode films thus produced were composed of active materials, SUPER C65 (Timcal), and polytetrafluoroethylene (PTFE, DuPont,
[0074] Teflon 8A) at a weight ratio of 70:20:10. To make the cathode films, 280 mg as-synthesized active materials and 80 mg SUPER C65 were mixed and shaker-milled for 90 minutes in argon atmosphere with SPEX 800M Mixer/Mill, and PTFE was later added and manually mixed with the shaker-milled mixture for 40 minutes. The components were then rolled into thin films inside the glovebox. Commercialized 1M LiPF6 in ethylene carbonate (EC) and dimethyl carbonate (DMC) solution (volume ratio 1:1) was used as electrolyte. Glass microfibers (Whatman) were used as separator. FMC Li metal foil was used as an anode. Coin cells were assembled inside the glovebox and tested on an Arbin battery test instrument at room temperature. The loading density of the films was around 3-4 mg/cm.sup.2 based on active materials. For rate capability tests, a smaller loading density of around 2.5 mg/cm.sup.2 based on active materials was used. The specific capacities were then calculated based on the weight of active materials (70%) in the cathode films.
Characterization
[0075] Synchrotron X-ray diffraction (XRD) patterns for the as-synthesized compounds were collected at Beamline 28-ID-2 in Brookhaven National Lab. Rietveld refinement was done with PANalytical X'pert HighScore Plus software. Scanning electron microscopy (SEM) images were collected using a Zeiss Gemini Ultra-55 Analytical Field Emission SEM in the Molecular Foundry at Lawrence Berkeley National Lab (LBNL). Scanning transmission electron microscopy (STEM), energy dispersive spectroscopy (EDS), and electron diffraction (ED) measurements were performed on a JEM-2010F microscope equipped with an X-mas EDS detector in the Molecular Foundry at LBNL. Neutron powder diffraction was measured at Nanoscale Ordered Materials Diffractometer (NOMAD) at the Spallation Neutron Source in Oak Ridge National Laboratory. Samples for neutron diffraction experiment were prepared using .sup.7Li enriched precursors (.sup.7LiF and .sup.7Li.sub.2CO.sub.3). The refinement was performed using TOPAS software.
Solid-state nuclear magnetic resonance (NMR) spectroscopy
[0076] ssNMR data were collected on TM2, TM4, and TM6 pristine powders using a Bruker Avance 300 MHz (7.05 T) wide-bore NMR spectrometer with Larmor frequencies of 282.40 MHz and 116.64 MHz, respectively, at room temperature. The data were obtained at 60 kHz magic-angle spinning (MAS) using a 1.3 mm double-resonance HX probe. .sup.19F and .sup.7Li NMR data were referenced against lithium fluoride (LiF, δ(.sup.19F)=−204 ppm, and δ(.sup.7Li)=−1 ppm). Lineshape analysis was carried out within the Bruker Topspin software using the SOLA lineshape simulation package. The resonant frequency range of .sup.19F nuclei in TM2, TM4, and TM6 was larger than the excitation bandwidth of the RF pulse used in the NMR experiment. To obtain the full spectrum, eleven spin echo spectra were collected for TM2 and nine spin echo spectra were collected for TM4 and TM6. These were done in frequency steps of 140 ppm (739.5 kHz) from −759 to 361 ppm, where the step size was slightly less than the excitation bandwidth of the RF pulse. Individual sub-spectra were processed using a zero-order phase correction and then added to give an overall sum spectrum in absorption mode that required no further phase correction. This method—termed ‘frequency stepping’, ‘spin echo mapping’, or ‘VOCS’ (variable offset cumulative spectrum)—uniformly excites the broad .sup.19F signals by providing a large excitation bandwidth. Individual .sup.19F spin echo spectra were collected using a 90° RF pulse of 5.2 μs and a 180° RF pulse of 10.4 μs at 100 W, with a recycle delay of 30 ms. For reference, a spin echo spectrum was collected on LiF using similar RF pulses but with a recycle delay of 30 s. A .sup.19F spectrum obtained on the empty probe using similar acquisition parameters as for .sup.19F spectra collected on the DRX samples showed no significant background signal.
Results and Discussion
[0077] The high entropy DRX design strategy was confirmed using the three prototype compositions TM2, TM4, and TM6, each of which is characterized by an excess of lithium, a redox center, a d.sup.0 compensator and a fluorination agent according to the general formula LiTMOF, with the TM species included as components of the redox center and the d.sup.0 charge compensator.
[0078] Scanning electron microscopy (SEM) shows that the particle size of the as-synthesized material reaches around 5-10 μm (
[0079] Energy-dispersive spectroscopy (EDS) mapping using a transmission electron microscope (TEM) was applied to confirm the uniform distribution of multi-elements in the materials.
[0080] The electrochemical performance of the three prototype materials were first evaluated using galvanostatic cycling tests. When cycled between 1.5 and 4.7 V at a rate of 20 mA/g, TM2 delivers a high capacity (specific energy) of 220 mAh/g (704 Wh/kg), as shown in
[0081] That the superior performance results from the overall entropic effect rather than the incorporation of any specific transition metal ion is further supported by testing done in which a number of comparative compounds were synthesized similar to that of TM6, though with low entropy designs. By evaluating similar compounds as TM6, though with a design having fewer components that thus slack the benefits of a high entropy design, there may thus be better recognized the effect of a high entropy separate from any effects that are a product of the different transition metals used in the high entropy design.
[0082] In a first test, performance of TM4 (Li.sub.1.3Mn.sup.2+.sub.0.2Mn.sup.3+.sub.0.2Ti.sub.0.1Nb.sub.0.2O.sub.1.7F.sub.0.3), as shown in
[0083] It was found that each of the binary compounds exhibits a smaller capacity than that of the quaternary compound—with TM2 exhibiting a capacity of 220 mAh g.sup.−1 (
[0084] Additional testing was done to evaluate the results that are achieved through the inclusion of the metal species Co.sup.2+ and Cr.sup.3+, which are included in TM6 though not in TM4.
[0085] The effects of the Co.sup.2+ species were studied based on a comparison of the two compositions of Li.sub.1.3Co.sup.2+.sub.0.2Mn.sup.3+.sub.0.2Ti.sub.0.1Nb.sub.0.2O.sub.1.7F.sub.0.3 (TM4-Co) and Li.sub.1.3Co.sup.2+.sub.0.1Mn.sup.2+.sub.0.1Mn.sup.3+.sub.0.2Ti.sub.0.1Nb.sub.0.2O.sub.1.7F.sub.0.3 (TM5) as shown in
[0086] The effects of the Cr.sup.3+ species were studied by comparing two Cr-containing ternary compounds, Li.sub.1.3Mn.sup.2+.sub.0.3Cr.sup.3+.sub.0.1Nb.sub.0.3O.sub.1.7F.sub.0.3 (MCN) and Li.sub.1.3Mn.sup.3+.sub.0.3Cr.sup.3+.sub.0.1Ti.sub.0.3O.sub.1.7F.sub.0.3 (MCT), as shown in
[0087] While note being bound by theory, it is believed that this series of experiments confirms that the increasing improvements realized in going from TM2, to TM4, to TM6 are not attributed to any direct or indirect effect of a specific TM (e.g. electronic structure or size), or even a specific combination of TMs, but is instead a result of the synergy in having an increasingly greater number of TMs together, in a high entropy design.
[0088] Galvanostatic intermittent titration tests (GITT) were also conducted to investigate the polarization in the three prototype materials, as shown in
[0089] The local SRO of the three prototype materials were evaluated using TEM electron diffraction (ED), as shown in
[0090] To illustrate the comparative differences in SRO intensities for each of the prototype materials, the TEM diffraction patterns for each material was normalized by integrating the Bragg diffraction intensity of the Bragg diffraction patterns in the first column left-of-center. The normalized SRO intensities are shown in
[0091] Comparative SRO intensities of the prototype materials may be seen in
[0092] While not being bound by any theory, the reduced SRO is considered to lead to an improved Li transport property, and thus a higher capacity and improved rate capability. This is supported by the differences in rate performance measurements of the three materials, as can be seen from a comparison of
[0093] Though the present invention is described with reference to particular embodiments, it will be understood to those skilled in the art that the foregoing disclosure addresses exemplary embodiments only; that the scope of the invention is not limited to the disclosed embodiments; and that the scope of the invention may encompass additional embodiments embracing various changes and modifications relative to the examples disclosed herein without departing from the scope of the invention as defined in the appended claims and equivalents thereto. For example, while the foregoing discussion speaks of the invention in the context of cathodes, it will be understood that compositions according to the present invention are not limited only to cathodes, and may encompass other structures for which the present high entropy design is applicable to provide the noted advantages.
[0094] While disclosed methods may be performed by performing all of the disclosed steps in the precise order disclosed, without any intermediate steps, those skilled in the art will appreciate that methods may also be performed: with further steps interposed between the disclosed steps; with the disclosed steps performed in an order other than the exact order disclosed; with one or more disclosed steps performed simultaneously; and with one or more disclosed steps omitted.
[0095] To the extent necessary to understand or complete the disclosure of the present invention, all publications, patents, and patent applications mentioned herein are expressly incorporated by reference herein to the same extent as though each were individually so incorporated (such incorporation being free of any licensing intentions for any common owned reference). Ranges expressed in the disclosure include the endpoints of each range, all values in between the endpoints, and all intermediate ranges subsumed by the endpoints. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a”, “an” and the present invention is characterized by the appended claims.
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