ELECTRIC ACTUATOR
20240003410 ยท 2024-01-04
Inventors
- Koji USUI (Ibaraki, JP)
- Ryo UEYAMA (Ibaraki, JP)
- Takenori ISO (Ibaraki, JP)
- Hiromu NARUKAWA (Ibaraki, JP)
Cpc classification
F16H25/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0497
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0464
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H25/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An electric actuator includes an electric motor, a nut (a first screw member), and a screw shaft (a second screw member) threadedly inserted through the nut to be able to advance and retreat. Each of threads of the screw shaft includes two flanks and a crest portion connecting the flanks to each other. Grease is used as a lubricant. A groove portion, which is cut out from the crest portion toward a root portion side, is formed on each of the threads of the screw shaft. Further, a taper surface, which flares becoming circumferentially farther away from the groove portion, is formed on at least a part of each of peripheral edges of each groove portion on flank sides. The electric actuator can promote lubrication of a threadedly engaged portion between the first and second screw members, thereby improving motion conversion efficiency and reducing wear on the threadedly engaged portion.
Claims
1. An electric actuator comprising: an electric motor; a first screw member configured to be rotationally driven by the electric motor; and a second screw member threadedly inserted through the first screw member linearly movably, where each of threads of the first screw member and the second screw member includes two flanks and a crest portion connecting the flanks to each other, and a threadedly engaged portion between the first screw member and the second screw member is lubricated with grease, wherein a groove portion, which is cut out from the crest portion toward a root portion side, is formed on each of the threads of at least one of the first screw member or the second screw member, and wherein a taper surface, which flares as becoming circumferentially farther away from the groove portion, is formed on at least a part of each of peripheral edges of the groove portion on flank sides.
2. The electric actuator according to claim 1, wherein a plurality of the groove portions is arranged on the same straight line extending along an axial direction of at least one of the first screw shaft or the second screw shaft.
3. The electric actuator according to claim 1, wherein the groove portion includes a plurality of groove portions formed in a circumferential direction of the thread of at least one of the first screw member or the second screw member.
4. The electric actuator according to claim 1, wherein the groove portions are each formed with a depth in a range from the crest portion to the root portion in a height direction of the thread.
5. The electric actuator according to claim 1, wherein a grease holding portion is formed on an inner periphery of one axial end of the first screw member, the grease holding portion having an outer diameter larger than a maximum diameter of the second screw member and being capable of containing the grease between the grease holding portion and the second screw member, and wherein a cover member covering an axial opening end of the grease holding portion is provided.
6. The electric actuator according to claim 5, wherein the cover member integrally includes a cover portion and a tubular portion coaxial with the first screw member, wherein a cylindrical scraper portion is formed on an inner periphery of the cover portion, and an inner diameter of the scraper portion is set to be slightly larger than an outer diameter of the second screw member, by which a radial extremely small space is formed between the scraper portion and the second screw member.
Description
BRIEF DESCRIPTION OF DRAWINGS
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REFERENCE SIGNS LIST
[0039] 1 electric actuator [0040] 2 electric motor [0041] 3 screw shaft (second screw member) [0042] 3b male screw of screw shaft [0043] 3b1 thread of screw shaft [0044] 3b11 flank of thread [0045] 3b12 crest portion of thread [0046] 3b13 root portion of thread [0047] 3c taper surface of thread [0048] 4 motion conversion mechanism [0049] 5 transmission mechanism [0050] 8 nut (first screw member) [0051] 8a female screw of nut [0052] 8a1 thread of nut [0053] 21 groove portion [0054] 22 grease holding portion [0055] 23 cover member [0056] 23A cover portion of cover member [0057] 23B tubular portion of cover member [0058] 23b scraper portion of cover member [0059] D inner diameter of scraper portion [0060] d outer diameter of screw shaft [0061] extremely small space
DESCRIPTION OF EMBODIMENTS
[0062] In the following description, an embodiment of the present invention will be described with reference to the accompanying drawings.
[0063]
[0064] The electric actuator 1 according to the present embodiment is intended to be mounted on a not-illustrated electric parking brake apparatus, and includes an electric motor 2, a motion conversion mechanism 4, and a transmission mechanism (a gear mechanism) 5 as illustrated in
[0065] The above-described actuator case 10 includes a case main body 11, a motor cover 12, and a gear cover 13. The case main body 11 integrally includes a cylindrical first case 11A and a second case 11B. The motor cover 12 is attached to the opening end of the first case 11A of this case main body 11 so as to cover it. The gear cover 13 is attached to the opening end of the case main body 11 so as to cover it from the opposite side from this motor cover 12 (the right side in
[0066] Then, as illustrated in
[0067] Further, the second case 11B of the case main body 11 is integrally disposed on the side of the first case 11A, and the motion conversion mechanism 4 is contained in this second case 11D. This motion conversion mechanism 4 includes a rotatable nut 8, which is a first screw member, and the above-described screw shaft 3, which is the second screw member threadedly inserted through this nut 8 linearly movably.
[0068] The above-described nut 8 integrally includes a sleeve portion 8A and a drum portion 8B large in diameter than this sleeve portion 8A, and is rotatably supported on the second case 11B via a radial bearing (a ball bearing) 9 set on the outer periphery of the sleeve portion SA. Then, a female screw 8a is helically provided by being engraved on the inner periphery of the sleeve portion 8A.
[0069] The screw shaft 3 is a round rod-shaped slide member elongated in the front-rear direction, and a not-illustrated brake cable is coupled in a circular hole 3a formed at the front end portion thereof and the other end of this brake cable is coupled with a parking brake lever of the not-illustrated electric parking brake apparatus. Further, a flange portion 3A is integrally formed at the rear end of the screw shaft 3, and the outer periphery of this flange portion 3A is engaged with a pair of guide grooves 14a formed along the axial direction on the inner periphery of a tubular guide member 14 contained in the gear cover 13. Therefore, the rotation of the screw shaft 3 is prohibited by the guide member 14, and the screw shaft 3 linearly reciprocates in the front-rear direction without rotating.
[0070] Then, a male screw 3b is helically provided by being engraved in a predetermined range of the outer periphery of the screw shaft 3, and the screw shaft 3 is threadedly inserted through the sleeve portion SA of the nut 8. Therefore, the male screw 3b provided by being engraved on the outer periphery of this screw shaft 3 and the female screw Sa provided by being engraved on the inner periphery of the sleeve portion SA of the nut 8 are threadedly engaged with each other at the portion of the screw shaft 3 inserted through the nut 8.
[0071] Further, a portion of the screw shaft 3 that extends out of the actuator case 10 is covered with an extensible and compressible bellows-like boot 15 made from a flexible and elastic rubber material or the like. One end (the front end) of this boot 15 is fittedly attached to the outer periphery of the front end portion of the screw shaft 3, and the other end (the rear end) of this boot 15 is fittedly attached to the outer periphery of a tubular portion 11c provided in a protruding manner on the second case 11B of the actuator case 10.
[0072] Then, as illustrated in
[0073] Then, the configuration of the transmission mechanism 5 will be described now with reference to
[0074] The transmission mechanism 5 functions to transmit the rotation of the output shaft 2a of the electric motor 2 to the nut 8 of the motion conversion mechanism 4, and includes the above-described driving gear 6 attached to the output shaft 2a of the electric motor 2, an intermediate gear 19 rotatably supported by a support shaft 18, and a driven gear 20 attached on the outer periphery of the drum portion 8B of the nut 8.
[0075] The above-described intermediate gear 19 is rotatably supported by the support shaft 18 provided so as to hang across between the case main body 11 of the actuator case 10 and the guide member 14, and integrally includes a large-diameter intermediate gear 19a and a small-diameter intermediate gear 19b having large and small different diameters, respectively. Now, the large-diameter intermediate gear 19a is meshed with the driving gear 6, and the diameter thereof is set to be larger than the diameter of the driving gear 6. Further, the small-diameter intermediate gear 19b is meshed with the driven gear 20 larger in diameter than that, and the driven gear 20 is fittedly attached to the outer periphery of the drum portion 8B of the nut 8.
[0076] Next, a characteristic configuration of the present invention will be described now with reference to
[0077]
[0078] In the present embodiment, the helical male screw 3b is formed along the axial direction (the front-rear direction) on the outer periphery of the screw shaft 3 as illustrated in
[0079] Then, in the present embodiment, as illustrated in
[0080] Further, as illustrated in
[0081] On the other hand, the electric actuator 1 according to the present embodiment includes a grease holding portion 22 formed on the inner periphery of one axial end (the left-end portion in
[0082] The above-described cover member 23 is integrally molded from a rubber material, and integrally includes a ring plate-shaped cover portion 23A, which covers the axial opening end of the grease holding portion 22 from the axial direction, and a cylindrical tubular portion 23B, which is coaxial with the nut 8, as illustrated in
[0083] Therefore, the cover member 23 can be attached to the outer periphery of the end portion of the sleeve portion 8A of the nut 8 easily with a single touch by fitting the protrusion portion 23a formed on the inner periphery of the end portion of the tubular portion 23B into the recessed portion 8b formed on the outer periphery of the end portion of the sleeve portion 8A of the nut 8. The protrusion portion 23a is formed on the tubular portion 23B side of the cover member 23 and the recessed portion 8b is formed on the sleeve portion SA side of the nut 8 in the present embodiment, but the cover member 23 can also be attached to the outer periphery of the end portion of the sleeve portion 8A of the nut 8 easily with a single touch by forming a recessed portion on the tubular portion 23B side of the cover member 23 and a protrusion portion on the sleeve portion 8B side of the nut 8 in an opposite manner therefrom and fitting these recessed portion and protrusion portion to each other.
[0084] Then, in the present embodiment, the outer diameter of the tubular portion 23B of the cover member 23 and the outer diameter of the sleeve portion 8A of the nut 8 are set to be equal to each other as illustrated in
[0085] Then, the electric actuator 1 configured in the above-described manner is used as an actuator of the not-illustrated electric parking brake apparatus, and, in the following description, the operations of this electric actuator 1 will be described now with reference to
[0086] The state illustrated in
[0087] When a not-illustrated parking brake switch is operated to ON from the above-described state, power is supplied to the electric motor 2 of the electric actuator 1, and this electric motor 2 is started up. Then, the rotation of the output shaft 2a of the electric motor 2 is transmitted to the motion conversion mechanism 4 while being slowed down by the transmission mechanism 5, and the rotation of the output shaft 2a of the electric motor 2 is converted into the linear motion (the rearward motion) of the screw shaft 3.
[0088] More specifically, the rotation of the output shaft 2a of the electric motor 2 is transmitted while being slowed down from the driving gear 6 to the intermediate gear 19, and this intermediate gear 19 rotates at a predetermined speed. Then, the rotation of this intermediate gear 19 is transmitted to the nut 8 of the motion conversion mechanism 4 while being slowed down via the small-diameter intermediate gear 19b and the driven gear 20 meshed with each other, and this nut 8 rotates at a predetermined speed.
[0089] As described above, when the nut 8 rotates, the screw shaft 3 threadedly inserted through this nut 8 linearly moves and retreats as illustrated in
[0090] When the not-illustrated parking brake switch is operated to OFF with the aim of releasing the above-described parking brake state, the electric motor 2 rotates reversely, and the rotation of the output shaft 2a thereof is transmitted to the nut 8 of the motion conversion mechanism 4 via a transmission route similar to the above-described route, and therefore this nut 8 rotates reversely. When the nut 8 rotates reversely in this manner, the screw shaft 3 threadedly inserted through this nut 8 linearly moves and advances in a direction indicated by an arrow in
[0091] In this manner, in the present embodiment, the grease holding portion 22 is formed on the inner periphery of the one axial end of the nut 8. The grease holding portion 22 has an outer diameter larger than the diameter of the screw hole of this nut 8, and can contain the grease therein. Then, the cover member 23 covering the axial opening end of this grease holding portion 22 is provided. Therefore, even when the screw shaft 3 enters inside the nut 8 according to the rotation of the nut 8, the grease applied to this screw shaft 3 is held in the grease holding portion 22 of the nut 8. As a result, as illustrated in
[0092] Further, the grease stored in the grease holding portion 22 of the nut 8 is applied to the screw shaft 3 when this screw shaft 3 exits out of the nut 8, and a part of this grease is held in the plurality of groove portions 21 formed on the thread 3b1 of the screw shaft 3. Then, the grease held in the plurality of groove portions 21 is supplied from the groove portions 21 to a narrow space (a backlash) A between the thread 3b1 of this screw shaft 3 and a thread 8a1 of the nut 8, and is supplied to the threadedly engaged portion between the male screw 3b of the screw shaft 3 and the female screw 8a of the nut 8 sliding against each other, as indicated by an arrow in
[0093] Now, in the present embodiment, as illustrated in
[0094] Further, as illustrated in
[0095] Then, in the present embodiment, as illustrated in
[0096] Then, the nut 8 is mounted by being inserted through the radial bearing 9, but the nut 8 can be attached without the cover member 23 interfering with the radial bearing 9 even if the nut 8 is inserted through the radial bearing 9 after the cover member 23 is attached to the nut 8 because the tubular portion 23B of the cover member 23 has an outer diameter equal to or smaller than the outer diameter of the sleeve portion 8A of the nut 8 (these diameters are equal in the present embodiment).
[0097] Further, in the present embodiment, the cover member 23 is made from a flexible and elastic rubber material, and therefore the present embodiment can also achieve an advantageous effect of preventing this cover member 23 from incurring damage even if this cover member 23 contacts the screw shaft 3 by some chance, thereby increasing the durability thereof.
[0098] Then, in the present embodiment, the groove portions 21 are each formed by cutting out a part of each of the threads 3b1 of the screw shaft 3 from the crest portion 3b12 toward the root portion 3b13 side. Therefore, the present embodiment allows the groove portions 21 for holding the grease to be formed easily with excellent workability, thereby achieving a cost reduction of this electric actuator 1 due to reductions in the processing man-hours and the processing time.
[0099] Further, as illustrated in
[0100] Further, in the present embodiment, the seven groove portions 21 for holding the grease are formed on each of the threads 3b1 of the screw shaft 3 in the circumferential direction thereof. Therefore, the present embodiment allows a large amount of grease to be held by the plurality of threads 21, thereby allowing the threadedly engaged portion between the nut 8 and the screw shaft 3 to be effectively lubricated due to the large amount of grease held in the plurality of groove portions 21. Further, with respect to the threads 3b1 of the screw shaft 3, the seven groove portions 21 for each of them are formed in the circumferential direction thereof at equiangular pitches, and therefore the grease is circumferentially evenly supplied to the threadedly engaged portion between the nut 8 and the screw shaft 3, and this also contributes to effective lubrication of the threadedly engaged portion with the grease.
[0101] The plurality of groove portions 21 for holding the grease is formed on each of the threads 3b1 of the screw shaft 3 in the above-described embodiment, but similar groove portions may be formed on the threads 8a1 of the female screw 8a of the nut 8, or groove portions may be formed on both the threads 3b1 of the screw shaft 3 and the threads 8a1 of the nut 8.
[0102] Further, the above-described embodiment has been described citing the configuration in which the present invention is applied to the electric actuator provided to the electric parking brake apparatus of the vehicle drum brake, but the present invention is also applicable to an electric actuator used in another arbitrary apparatus.
[0103] Besides that, it is apparent that the applicability of the present invention shall not be limited to the above-described embodiment, and can be modified in various manners within the scope of the technical idea recited in the claims, the specification, and the drawings.