A LASER ETCHING METHOD FOR MEMS PROBES
20240001485 ยท 2024-01-04
Assignee
Inventors
Cpc classification
B23K26/0861
PERFORMING OPERATIONS; TRANSPORTING
B23K26/046
PERFORMING OPERATIONS; TRANSPORTING
G01R3/00
PHYSICS
International classification
B23K26/046
PERFORMING OPERATIONS; TRANSPORTING
B23K26/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A laser etching method for MEMS probes belongs to the technical field of semiconductor processing and testing; first, the MEMS probe laser etching method performs the parameter calculation to obtain the step angle of the motor according to the etching spacing of the single crystal silicon wafer; then it performs the initial position adjustment to rotate the spiral through-groove plate to the initial position and move the first etching point to the optical axis, and adjust the four-dimensional stage; and then it performs the laser etching and progress judgment; and finally adjusts the four-dimensional stage and the motor, including the downward movement distance, left movement distance and clockwise rotation angle of the four-dimensional stage and the rotation angle of the motor; the MEMS probe laser etching method, combined with the MEMS probe laser etching device, not only has higher etching accuracy, but also continuously adjusts the etching spacing.
Claims
1. A laser etching method for MEMS probes, wherein: it includes the following steps: Step a: Parameter calculation According to the etching spacing d of the single crystal silicon wafer (5), the step angle of the motor (8) is obtained:
(h.sub.1+h.sub.2).Math.cos .sub.2d.Math.sin .sub.2(h.sub.1+h.sub.2).Math.cos .sub.1 The four-dimensional stage (6) moves to the left;
.sub.1.sub.2 The motor (8) rotates;
2. The laser etching method for MEMS probes according to the claim 1, wherein: it is applied to a MEMS probe laser etching device.
3. The laser etching method for MEMS probes according to the claim 2, wherein: the MEMS probe laser etching device is sequentially provided with an arc light source (1), a spiral through-groove plate (2), a straight through-groove plate (3), an objective lens (4), a single crystal silicon wafer (5), and a four-dimensional stage (6) according to the direction of light propagation; The distance from each point of the arc light source (1) to the center of the objective lens (4) is the same, that is, the shape of the arc light source (1) is a circular arc with the center of the objective lens (4) as the center of the circle; the tangent of each point of the arc light source (1) is perpendicular to the line connecting the point to the center of the objective lens (4); The spiral through-groove plate (2) comprises a first base plate (2-1) with a spiral through-groove and a first side edge (2-2) with a circular cross-section, and the outer surface of the side edge (2-2) is provided with teeth to form a gear structure, and the spiral line of the spiral through-groove satisfies the following relationship:
l()=l.sub.0k Wherein: l.sub.0 is the maximum distance between the spiral line and the center of the first base plate (2-1), and when the distance from the intersection of the spiral through-groove and the straight through-groove to the center of the first base plate (2-1) is the maximum distance, the position of the first base plate (2-1) is defined as the initial position; k is a coefficient with a dimension of length/radian; is a radian; l() represents the distance from the intersection of the spiral through-groove and the straight through-groove to the center of the first base plate (2-1) after the spiral line rotates from the initial position; The straight through-groove plate (3) comprises a second base plate (3-1) with a straight through-groove and a second side edge (3-2) with an annular cross-section, and the diameter of the inner circle of the second side edge (3-2) is larger than the diameter of outer circle of the first side edge (2-2), and the upper surface of the second base plate (3-1) is in close contact with the lower surface of the first base plate (2-1); The upper surface of the single crystal silicon wafer (5) and the second base plate (3-1) are respectively located on the image plane and the object plane of the objective lens (4), and the single crystal silicon wafer (5) can complete four-dimensional motion under the bearing of the four-dimensional stage (6); The four-dimensional stage (6) can complete three-dimensional translation and one-dimensional rotation, and the rotation is performed in the plane determined by the arc light source (1) and the optical axis.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0118] In the figures: 1 arc light source, 2 spiral through-groove plate, 2-1 first base plate, 2-2 first side edge, 3 straight through-groove plate, 3-1 second base plate, 3-2 second side edge, 4 objective lens, 5 single crystal silicon wafer, 6 four-dimensional stage, 7 gear, 8 motor, 9 controller, 10 prism, 11 image sensor, 21 upper slotted through-groove plate, 31 lower slotted through-groove plate, 51 plane mirror.
SPECIFIC EMBODIMENT
[0119] The specific embodiments of the invention are further described in detail below with reference to the figures.
Specific Embodiment 1
[0120] The following is a specific embodiment of the MEMS probe laser etching device of the present invention.
[0121] The MEMS probe laser etching device of the embodiment with the schematic view shown in
[0122] The distance from each point of the arc light source 1 to the center of the objective lens 4 is the same, that is, the shape of the arc light source 1 is a circular arc with the center of the objective lens 4 as the center of the circle; the tangent of each point of the arc light source 1 is perpendicular to the line connecting the point to the center of the objective lens 4;
[0123] The spiral through-groove plate 2 with the schematic view shown in
l()=l.sub.0k [0124] Wherein: l.sub.0 is the maximum distance between the spiral line and the center of the first base plate 2-1, and when the distance from the intersection of the spiral through-groove and the straight through-groove to the center of the first base plate 2-1 is the maximum distance, the position of the first base plate 2-1 is defined as the initial position; k is a coefficient with a dimension of length/radian; is a radian; l() represents the distance from the intersection of the spiral through-groove and the straight through-groove to the center of the first base plate 2-1 after the spiral line rotates from the initial position; [0125] The straight through-groove plate 3 with the schematic view shown in
Specific Embodiment 2
[0129] The following is a specific embodiment of the MEMS probe laser etching device of the present invention.
[0130] For the EMS probe laser etching device of the embodiment, it is further defined on the basis of the specific embodiment 1: a scraper is arranged around the straight through-groove of the second base plate 3-1, and a plurality of annular grooves concentric with the second base plate 3-1 are arranged on the upper surface of the second base plate 3-1 and the annular grooves start from and end at the scraper around the straight through-groove; the upper surface of the second base plate 3-1 is also provided with a straight groove in the radial direction, the annular groove and the straight groove are cross-connected, and the annular groove and the straight groove are filled with lubricating oil as shown in
Specific Embodiment 3
[0131] The following is a specific embodiment of the MEMS probe laser etching device of the present invention.
[0132] For the EMS probe laser etching device of the embodiment, it is further defined on the basis of the specific embodiment 1 and the specific embodiment 2: In the structure of the MEMS probe laser etching device as shown in
Specific Embodiment 4
[0133] The following is a specific embodiment of the MEMS probe laser etching device of the present invention.
[0134] For the EMS probe laser etching device of the embodiment, it is further defined on the basis of the specific embodiment 3: a transmission structure is formed between the first side edge 2-2 and the gear 7.
Specific Embodiment 5
[0135] The following is a specific embodiment of the pinhole structure for the MEMS probe laser etching device of the present invention.
[0136] The pinhole structure for MEMS probe laser etching device of the embodiment comprises a spiral through-groove plate 2 and straight through-groove plate 3;
[0137] The spiral through-groove plate 2 with the schematic view shown in
l()=l.sub.0k [0138] Wherein: l.sub.0 is the maximum distance between the spiral line and the center of the first base plate 2-1, and when the distance from the intersection of the spiral through-groove and the straight through-groove to the center of the first base plate 2-1 is the maximum distance, the position of the first base plate 2-1 is defined as the initial position; k is a coefficient with a dimension of length/radian; is a radian; l() represents the distance from the intersection of the spiral through-groove and the straight through-groove to the center of the first base plate 2-1 after the spiral line rotates from the initial position; [0139] The straight through-groove plate 3 with the schematic view shown in
Specific Embodiment 6
[0142] The following is a specific embodiment of the MEMS probe laser etching method of the present invention.
[0143] The MEMS probe laser etching method of the present invention is applied to the MEMS probe laser etching device of the specific embodiments 1, 2, 3 or 4.
[0144] The laser etching method for MEMS probes as shown in flow chart of the
(h.sub.1+h.sub.2).Math.cos .sub.2d.Math.sin .sub.2(h.sub.1+h.sub.2).Math.cos .sub.1 [0173] The four-dimensional stage 6 moves to the left;
.sub.1.sub.2 [0175] The motor 8 rotates;
Specific Embodiment 7
[0181] The following is a specific embodiment of the MEMS probe laser etching motor and four-dimensional stage driving method of the present invention.
[0182] The MEMS probe laser etching motor and four-dimensional stage driving method of the present invention is applied to the MEMS probe laser etching device of the specific embodiments 1, 2, 3 or 4.
[0183] With the MEMS probe laser etching motor and a four-dimensional stage driving method, the step angle of the motor 8, the upward or downward movement distance, the left or right movement distance, and the clockwise or counterclockwise rotation angle of the four-dimensional stage 6 are obtained from the etching spacing d of a single crystal silicon wafer 5.
Specific Embodiment 8
[0184] The following is a specific embodiment of the MEMS probe laser etching motor and four-dimensional stage driving method of the present invention.
[0185] The MEMS probe laser etching motor and four-dimensional stage driving method of the present invention is applied to the MEMS probe laser etching device of the specific embodiments 1, 2, 3 or 4; it's further defined on the basis of the specific embodiment 6:
[0186] The etching spacing of the single crystal silicon wafer is d, then:
[0187] The step angle of the motor 8 is:
[0188] The four-dimensional stage 6 moves upward or downward:
(h.sub.1+h.sub.2).Math.cos .sub.2d.Math.sin .sub.2(h.sub.1+h.sub.2).Math.cos .sub.1
[0189] The four-dimensional stage 6 moves to the left or to the right:
[0190] The four-dimensional stage 6 rotates clockwise or counterclockwise:
.sub.1.sub.2 [0191] Wherein: [0192] k is the coefficient of the spiral line of the spiral through-groove of the first base plate 2-1 with the length/radian dimension; [0193] l.sub.1 is the distance from the second base plate 3-1 to the center of the objective lens 4; [0194] l.sub.2 is the distance from the upper surface of the single crystal silicon wafer 5 to the center of the objective lens 4;
[0195] d.sub.1 is the diameter of the pitch circle of the first side edge 2-2;
[0196] d.sub.2 is the diameter of the pitch circle of the gear 7;
[0197] h.sub.1 is the thickness of the single crystal silicon wafer 5;
[0198] h.sub.2 is the distance from the center of the rotation axis of the four-dimensional stage 6 to the upper surface; [0199] .sub.1 is the angle between the light beam and the optical axis at the current etching point; [0200] .sub.2 is the angle between the light beam and the optical axis at the next etching point; [0201] The relative positional relationship diagram before and after the adjustment of the four-dimensional stage between two adjacent etchings is shown in
Specific Embodiment 9
[0203] The following is a specific embodiment of the optical focusing structure for the MEMS probe laser etching device of the present invention.
[0204] The optical focusing structure for the MEMS probe laser etching device of the embodiment is based on the MEMS probe laser etching device of the specific embodiment 1, 2, 3 or 4. In the MEMS probe laser etching device, the spiral through-groove plate 2 is replaced by the upper-slotted through-groove plate 21, and the straight through-groove plate 3 is replaced by the lower-slotted through-groove plate 31, the single crystal silicon wafer 5 is replaced with a plane mirror 51 of the same thickness, the thickness of the upper-slotted through-groove plate 21 is the same as that of the first base plate 2-1 of the spiral through-groove plate 2, the thickness of the lower-slotted through-groove plate 31 is the same as that of the second base plate 3-1 of the straight through-groove plate 3, the thickness of the plane mirror 51 is the same as that of the single crystal silicon wafer 5, and the upper surface of the upper-slotted through-groove plate 21 is in close contact with the lower-slotted through-groove plate 31; a prism 10 is arranged between the lower-slotted through-groove plate 31 and the objective lens 4, and an image sensor 11 is arranged on the side edge of the prism 10. Along the direction of the optical axis, the distance from the lower surface of the lower-slotted through-groove plate 31 to the prism 10 is the same as the distance from the image surface of the image sensor 11 to the prism 10, with the schematic view shown in
Specific Embodiment 10
[0205] The following is a specific embodiment of the optical focusing method for the MEMS probe laser etching device of the present invention.
[0206] The optical focusing method for the MEMS probe laser etching device of the embodiment 9 is applied to the optical focusing structure for the MEMS probe laser etching device of the specific embodiment 9.
[0207] The optical focusing method for MEMS probe laser etching device as shown in the flow chart of
Specific Embodiment 11
[0217] The following is a specific embodiment of the optical focusing method for the MEMS probe laser etching device of the present invention.
[0218] The optical focusing method for the MEMS probe laser etching device of the embodiment is further defined on the basis of the specific embodiment 10: In step c, the spot diameter is obtained according to the focused and defocused spot images obtained by the image sensor 11. It can be achieved by the following method: By setting a grayscale threshold, pixels in the spot image with a grayscale lower than the grayscale threshold are set to 0, and pixels greater than the grayscale threshold are set to 255. Then, the processed image is fitted circumferentially to synthesize a circular spot, and the diameter of the circular spot is determined.
Specific Embodiment 12
[0219] The following is a specific embodiment of the optical focusing method for the MEMS probe laser etching device of the present invention.
[0220] The optical focusing method for the MEMS probe laser etching device of the embodiment is further defined on the basis of the specific embodiment 10: In step c, the spot diameter is obtained according to the focused and defocused spot images obtained by the image sensor 11. It can be achieved by the following method: In both the focused and defocused spot images, a fixed area with the center of the light spot as the center is selected, the sum of the grayscale values of all pixels within the fixed area is calculated and the reciprocal of the calculated results is used as the spot diameter.
[0221] Finally, it should be noted that the technical features in all the above specific embodiments can be permuted and combined as long as they are not contradictory. Those skilled in the art can exhaust every permutation and combination according to the mathematical knowledge of permutation and combination learned in high school. The results after all the permutations and combinations should be understood as being disclosed by this application.