VERTICAL RETRACTABLE COVERING FOR STRUCTURAL OPENINGS
20210002952 ยท 2021-01-07
Inventors
Cpc classification
E06B9/262
FIXED CONSTRUCTIONS
E06B2009/2627
FIXED CONSTRUCTIONS
E06B9/367
FIXED CONSTRUCTIONS
International classification
Abstract
The invention relates to a retractable coverings for architectural openings that can accommodate different pleated fabric covering sizes without requiring the use of different side rail frame components and is capable of opening either from left to right, right to left or a two-piece construction allowing for the left side to open left and right side to open left.
Claims
1) A retractable covering movable between extended and retracted positions comprising of: a. a fabric covering panel having a plurality of pleats and said fabric covering having a first proximal pleat and a second distal pleat and being horizontally collapsible; b. an elongated horizontal headrail comprising of a headrail rail comprising of a horizontal rail and two end plates; c. Said headrail rail having at least two tracks wherein a proximal track is configured to support at least one first proximal trolley and second distal track is configured to support at least a first distal trolley and a second distal trolley; d. said at least first distal trolley is selectively fixed to said headrail rail and supports a vertical rail and said second distal trolley supports a vertical rail and said second distal trolley is moveable in said second distal track and said at least one proximal trolley supports a fabric covering panel; e. said at least first distal trolley comprising of two chassis wheel assemblies each comprising of two wheels configure to roll in said second distal track of said headrail and a trolley axle connecting the said two chassis wheel assemblies and a magnet attached to said trolley axle said magnet in communication with an end plate attached to the end of said headrail rail and said at least first distal trolley connected to said vertical rail and said fabric covering panel connected to said vertical rail; f. and said at least second distal trolley comprising of two chassis wheel assemblies each comprising of two wheels configure to roll in said second distal track of said headrail and a trolley axle connecting the said two chassis wheel assemblies and a magnet attached to said trolley axle said magnet in communication with an end plate attached to the end of said headrail rail and said at least at least second distal trolley connected to said vertical rail and said fabric covering panel connected to said vertical rail; g. said fabric covering panel being attached to said first distal trolley vertical rail at a receiver for said fabric covering panel using said first proximal pleat and said fabric covering having a filler captured in said first proximal pleat of said fabric covering panel of said fabric covering panel; h. said fabric covering panel being attached to said second distal trolley vertical rail at a receiver for said fabric covering panel using said second distal pleat and said fabric covering having a filler captured in said second proximal pleat of said fabric covering panel of said fabric covering panel; i. said at least one proximal trolley supports said fabric covering panel having holes and said fabric covering panel attached to said at least one proximal trolley by fabric carriers attached to said fabric covering panel and said fabric covering panel having a polymer and adhesive reinforcing member attached to said fabric covering panel at the holes adapted to receive the said fabric carriers; and j. said fabric covering panel being attached and suspended from said head rail by the at least one proximal trolley and the said first and second distal trolleys.
2) The covering of claim 1 wherein said first and second distal trolleys further includes a vertical leg secured to said vertical rail, said vertical leg being pivotal about said first and second distal trolley axle to permit said vertical rail to pivot within a vertical plane.
3) The vertical rail of claim 1 having a first receiver and a second receiver capable of receiving two different sizes of said fabric covering panel.
4) The first and second distal trolley of claim 1 wherein said first and second distal trolley further includes a vertical leg secured to said vertical rail, said vertical leg being pivotal about said first and second distal trolley axle to permit said vertical rail to pivot within a vertical plane.
5) The vertical rail of claim 1 wherein the said vertical rail first distal trolley is capable of receiving a said fabric covering panel with said filler in a first receiver such that the said fabric covering panel is attached to said first distal trolley vertical rail at said first receiver.
6) The vertical rail of claim 1 wherein the said vertical rail second distal trolley of is capable of receiving a said fabric covering panel with said filler in a first receiver such that the said fabric covering panel is attached to said second distal trolley vertical rail at said first receiver.
7) The vertical rail of claim 1 wherein the said vertical rail first distal trolley is capable of receiving a said fabric covering panel with said filler in a second receiver such that the said fabric covering panel is attached to said first distal trolley vertical rail at said second receiver.
8) The vertical rail of claim 1 wherein the said vertical rail second distal trolley of is capable of receiving a said fabric covering panel with said filler in a second receiver such that the said fabric covering panel is attached to said second distal trolley vertical rail at said second receiver.
9) The filler of claim 1 wherein said filler is selected from the group consisting of plastic and aluminum.
10) The first distal trolley of claim 1 being reversable such that it can be configured to be a second distal trolley by reversing the trolley axle direction.
11) The second distal trolley of claim 1 being reversable such that it can be configured to be a first distal trolley by reversing the trolley axle direction.
12) A retractable covering movable between extended and retracted positions comprising of a fabric covering panel having a plurality of pleats the first pleat being proximal and the second pleat being distal and said fabric covering panel being horizontally collapsible, an elongated horizontal headrail comprising of a headrail rail and two end plates and said headrail rail having a first track adaptable for supporting a first trolley and a second trolley and a second track adaptable for supporting at least two rail carriers wherein: a. said headrail rail supporting said first trolley and said second trolley in said first track such that said first trolley is moveable in said first track and said second trolley is moveable in said first track and said first trolley supports a vertical rail and said second trolley supports a vertical rail; b. said second trolley comprising of two chassis wheel assemblies each comprising of two wheels configure to roll in said first track of said headrail and a trolley axle connecting the said two chassis wheel assemblies and a magnet attached to said trolley axle said magnet in communication with an end plate attached to the end of said headrail rail and said second trolley of being reversable such that it can be configured to be a first trolley by reversing the trolley axle direction; c. said fabric covering panel being attached to said second trolley vertical rail using said second distal pleat at a receiver for said fabric covering panel and said fabric covering second distal pleat having a filler to spread said fabric covering pleat to captured said second distal pleat in said receiver; d. said fabric covering panel being attached to said first trolley vertical rail using said first proximal pleat at a receiver for said fabric covering panel and said fabric covering first proximal pleat having a filler to spread said fabric covering pleat to captured said first proximal pleat in said receiver; e. said first trolley comprising of two chassis wheel assemblies each comprising of two wheels configure to roll in said first track of said headrail, a trolley axle connecting the said two chassis wheel assemblies and a screw located in said chassis wheel assembly to connect the trolley to the headrail rail and a magnet attached to said trolley axle said magnet in communication with said at least one end plate attached to the end of said headrail rail, and said vertical rail attached to said first trolley and said first trolley of being reversable such that it can be configured to be a second trolley by reversing the trolley axle direction; f. said second trolley comprising of two chassis wheel assemblies each comprising of two wheels configure to roll in said first track of said headrail, a trolley axle connecting the said two chassis wheel assemblies and a screw located in said chassis wheel assembly to connect the trolley to the headrail rail and a magnet attached to said trolley axle said magnet in communication with said at least one end plate attached to the end of said headrail rail, and said vertical rail attached to said second trolley; and g. said second track supporting said rail carriers which are attached to said fabric carriers and said fabric carriers are attached to said fabric covering panel at said holes in said fabric covering panel and said fabric covering panel having a polymer and adhesive reinforcing member attached to said fabric.
13) The covering of claim 12 wherein said second trolley further includes a vertical leg secured to said vertical rail, said vertical leg being pivotal about said distal trolley axle to permit said vertical rail to pivot within a vertical plane.
14) The vertical rail of claim 12 having a first receiver and a second receiver capable of receiving two different sizes of said fabric covering panel.
15) The covering of claim 12 wherein said first trolley further includes a vertical leg secured to said vertical rail, said vertical leg being pivotal about said proximal trolley axle to permit said vertical rail to pivot within a vertical plane.
16) The vertical rail of claim 12 wherein the said vertical rail is capable of receiving a said fabric covering panel size in a first receiver such that the said fabric covering panel is attached to said proximal trolley vertical rail at said first receiver.
17) The vertical rail of claim 12 wherein the said vertical rail is capable of receiving a said fabric covering panel size in a first receiver such that the said fabric covering panel is attached to said distal trolley vertical rail at said first receiver.
18) The vertical rail of claim 12 wherein the said vertical rail is capable of receiving a said fabric covering panel size in a second receiver such that the said fabric covering panel is attached to said proximal trolley vertical rail at said second receiver.
19) The vertical rail of claim 11 wherein the said vertical rail is capable of receiving a said fabric covering panel size in a second receiver such that the said fabric covering panel is attached to said distal trolley vertical rail at said second receiver.
20) The filler of claim 12 wherein said filler is selected from the group consisting of plastic and aluminum.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] A further understanding of the nature and advantages of particular embodiments may be realized by reference to the remaining portions of the specification and the drawings, in which like reference numerals are used to refer to similar components. When reference is made to a reference numeral without specification to an existing sub-label, it is intended to refer to all such multiple similar components.
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[0050] Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate embodiments of the invention and such exemplifications are not to be construed as limiting the scope of the invention in any manner.
DETAILED DESCRIPTION
[0051] As used in the specification the terms trolley and trolley are used interchangeably and are meant to refer to a carrier of supporting a moveable side rail from the headrail.
[0052] As used in the specification the term covering, panel, pleated fabric covering are used interchangeably to mean the fabric panel used to cover the structural opening.
[0053] The prior art does not provide for a system that provides a system that allows multiple size fabrics to be used with a single vertical rail or a reversable trolly these include U.S. Pat. No. 4,915,153 issued on Apr. 10, 1990, U.S. Pat. No. 6,601,637 issued on Aug. 5, 2003, U.S. Pat. No. 8,469,078 issued on Jun. 25, 2013 the contents of which are incorporated by reference in their entirety.
[0054] The invention is an improved expandable and collapsible covering system for selectively covering structural openings such as doorways, windows, archways, or the like, where the covering includes a headrail and a vertically extending, collapsible panel suspended from the headrail having moveable vertical rails which can be locked in a fixed position so neither vertical rail is movable, so both rails are moveable, and so that one rail is fixed or the other is locked.
[0055] The instant invention utilizes a four-wheel trolley which rides in a first track and that secures to the upper end moveable rail and a fifth wheel that secures to the forward edge of the moveable rail and rides in a third track. This ensures that the moveable rail hangs straight and does not twist. The four-wheel trolley that secures to the upper end of the movable rail with has a vertical pivoting cylindrical base and swiveling base plate, and the trolley, along with the vertical pivoting cylindrical base, swiveling base plate, and moveable vertical rail facilitate the means by which the covering is expanded or collapsed along the axis of the headrail. The fifth wheel that secures to the forward edge of the moveable rail runs in the second track and eliminates the tendency for the four-wheel trolley to lift up and allows the instant invention to use a smaller trolley which reduces the stack height of the covering when it is collapsed along the axis of the headrail. A clearly defined headrail has two channels, one in which the trolley is moveable along the length of the headrail, and the other in which the covering and roller that supports the forward edge of the moveable rail. The fabric is suspended from independently running rollers which are attached to the fabric such that the support the fabric as the moveable side rail is translated along the axis of the head rail in the first headrail track causing the pleats in the fabric panel to expanded or contract, along the axis of the headrail which supports the pleated fabric covering using carriers which moveable travel in a second track in the headrail. The position of the trolley and covering is maintained and defined by the headrail.
[0056] The entirety of the covering is stabilized by two parallel cords that run through the pleated fabric covering allowing the smooth, uniform, and desired appearance of the covering and its operation. Each cord allows travel through the movable rail and is attached at either end of the headrail, tension on the cord is maintained by a spring and an adjustable, lockable cord tensioner. The pleated fabric covering traverses the tension able cord by sliding along its fixed plane via the movable rail, along the length of the headrail. The movable rail has two cord guides 69 shown in
[0057] The movable rail is supported by a trolley which allows for uninterrupted motion along the headrail axis. As the moveable rail supported by the trolley is rolled along the length of the headrail and each stabilizing cord maintains a fixed spacing of the movable rail(s) and the pleated fabric covering in both the fully expanded and collapsed positions. The stabilizing cord prevents bunching and non-uniform gathering of the covering materials while providing the desired movement and appearance.
[0058] The trolley wheels nest inside the track and the top portion of the trolley has a protruding key that ensures that it is always maintained within the headrail horizontally, while the pivoting base prevents the wheels from jumping out of the headrail first track. The trolley wheels can engage both the upper and lower portions of the headrail interior also defining a clear, unrestricted transit for the trolley and attached movable rail.
[0059] The expandable and collapsible pleated fabric covering is suspended along the length of the headrail and is movable by means of a plurality of carriers with attached roller bearings that ride in a second track within the headrail assembly that make the assembly slidable within the headrail. The roller bearings travel within a second track within the headrail with a rounded center to minimize friction and noise generated by the rollers during the manipulation of the movable rail. As the pleated fabric pleated fabric covering is retracted, the carriers travel along a common track with no encumbrances, subsequently the trolley travels along its exclusive first track and both the covering, trolley, and moveable rail travel the headrail in unison along the same axis. Because the trolley and the pleated fabric covering transit the headrail independently but in unison, this allows the aesthetically desired operation of the vertical retractable covering for structural openings.
[0060] Referring now to the drawings, and more particularly to
[0061] The pleated fabric covering 14 is typically used as a side-draw covering for structural openings, whereas the vertical rail 17 can be configured to be either moveable or fixed. When vertical rail 17 is configured as a moveable rail it can move the entire length of the headrail from one side, side to side because it is suspended from trolley 27. The trolley 27 are constructed of either steel, aluminum or plastic material. Alternatively, it can be positioned in a fixed position and attached to either side with J-hooks 21. This provides significant flexibility for the installer requiring them to only stock one vertical rail 17. In addition, trolley 27 is also reversable and that provides the installer the same flexibility. A center draw covering system
[0062] Referring specifically to
[0063] It is possible for the pleated fabric covering 14 to assume and maintain many different drawn or open positions. However, for the purpose of this disclosure, the pleated fabric covering 14 is illustrated in the closed, open, and center drawn positions as depicted in
[0064] The pleated fabric covering 14 could by itself assume numerous forms.
[0065] The headrail 12 used in the side-drawn system is a one-piece, extruded material with channels that allow the operation of the vertical retractable covering for structural openings. The materials for the head rail can be selected from the group consisting of aluminum, plastic, steel and fiberglass. Evenly spaced rail carriers 36 that support the pleated fabric covering 14, roller bearings 37, and fabric carriers 38 provide smooth and proper operation of the pleated fabric covering 14 for both the side-drawn and center-drawn operation of the instant invention. The fabric carriers 38 and vertical rails are designed to accommodate a multitude of fabric covering 14 and the fabric carriers 38 attached to the fabric through a hole in the fabric that is reinforced on either one or both sides of the pleat using fabric tape reinforcement 68. The hole in the fabric is formed by first applying the fabric tape reinforcement 68 to the fabric covering 14 and then compressing all the fabric covering 14 and then drilling a hole through all the fabric covering 14 when it is compressed which drills the holes also through the fabric tape reinforcement 68 as shown in
[0066] The center-drawn system can contain a plurality of headrails 12 to provide for an adequate length of the structural opening 11 not shown.
[0067] Both the fixed and movable rail are made from vertical rail 17 which are best illustrated in
[0068] Subsequently, the rail carriers 36 with roller bearings 37 and the attached fabric carriers 38 support and suspend the pleated fabric covering 14 as illustrated in
[0069] Roller bearings 37, which snap upon the rail carriers 36 are constructed of either steel, aluminum or plastic material with a degree of lubricity and allow the pleated fabric covering 14 to transit the confines of the headrail 12 with a smooth, quiet action while traveling within the track 54 which forms the second track inside the headrail 12, as noted in
[0070] As previously stated, any movable rail formed from vertical rail made from vertical rail 17 can assume a fixed position and may be affixed to the side frame member of the structural opening with the implementation of the J-hook 21 and set screw 30 in which the expandable and retractable pleated fabric covering 14 is attached. The relationship of the fixed vertical rail made from vertical rail 17, the movable vertical rail made from vertical rail 17, and the headrail 12 can be achieved in various uniform modalities and is further defined hereafter.
[0071] The trolley 27, as shown in
[0072] The connection of the pivoting base 28 to the trolley assembly 27 and to the open upper end of the movable rail made from vertical rail 17 is probably best seen using
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[0074] Referring to
[0075] As previously stated, the roller bearings 37 on the rail carriers 36 that ride in second track 54 are also confined within the inner side headrail 12 section 58 so that they roll in the same internal proximal location of the headrail as the pair of roller bearing wheels 37 at the proximal end of the trolley 27. There is no interference between the pair of trolley roller bearing wheels 47 and the roller bearings 37 on the rail carriers 36 within the headrail 12 due to the fact that first track 59 and second track 54 are separate and each supports unique rolling apparatus trolley 27 in first track 59 and roller bearings 37 on the rail carriers 36 that ride in second track 54. The however the roller bearings 37 of the rail carriers 36 are disposed inside the channel 54 of the headrail 12 which allows the panel material 14 to be accumulated along the length of the headrail 12. The moveable rail 17 is supported by the trolley 27 which runs in channel 59 which is defined as the first track of headrail 12. This facilitates the pleated fabric covering to be uniformly gathered in an aesthetically pleasing manner when the covering is collapsed and the pleated fabric covering can gather along the length of the horizontal trolley transit in a uniform manner with its gathering along the remainder of the headrail.
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[0077] As previously stated, the distal end of the swiveling plate 29 of the trolley 27 is not supported other than by force of gravity on the movable rail 17 which urges the movable rail and thus the pivoting base 28 of the trolley into a vertical disposition. It is aesthetically desirable to make sure that the movable rail is always vertically disposed which maintains a rolling engagement of the single roller bearing wheel 37 against the channel 54 which forms the second track of the headrail 12 once the roller bearing wheel 37 has been desirably adjusted as mentioned above. The orientation of the movable vertical rail is achieved with the stabilizing cord system mentioned previously which assures that the movable rail 17 remains parallel with the fixed vertical rail made from vertical rail 17 at all times. The fixed vertical rail made from vertical rail 17 is locked in position through its attachment to a J-hook 21 and the engagement of the locking set sew 30 as part of the trolley assembly. Pin 42 are used to lock swiveling plate 29 in position with respect to pivoting base 28 using screw 43 and nut 44.
[0078] To further elaborate, the stabilizing cord system that the fixed vertical rail made from vertical rail 17 is not only anchored to a side frame member of the structural opening, but is suspended from the headrail 12 with a cord guide end cap 61 seen best in
[0079] The stabilizing cord system is accurately depicted by referencing
[0080] The bottom end cap 34, as seen in
[0081] Of course, maintaining the parallel relationship between the movable rail 17 and the fixed rail made from vertical rail 17 assures a vertical orientation of the movable rail made from vertical rail 17 and thus the swiveling plate 29 of the trolley 27 which retains the horizontal leg of the trolley in a horizontal orientation with the single trolley roller bearing wheel 47 positively engaged within the channel 59 on the lower surface of the top wall of the headrail 12.
[0082] Furthermore, in the center-draw system has two handles 22, the movable rails made from vertical rail 17 are again retained in parallel relationship with the associated fixed rails made from vertical rail 17 so that the horizontal legs of the associated trolley 27 are also maintained in a horizontal orientation with their single trolley roller bearing wheel 47 positively engaged in the upper track 59 of the headrail.
[0083] The Vertical Retractable Covering for Structural Openings has been described herein with fixed and movable rails along opposite side edges of an expanding and collapsing pleated fabric covering and is retained in a parallel relationship, while a trolley connecting the movable vertical rail to the headrail is retained in a desired relationship to assure smooth gliding movement of the movable rail along the length of the headrail between extended and retracted positions of the covering. It should also be appreciated that the use of a single roller bearing wheel at the distal end of the of the trolley engageable in a single channel separate from a channel utilized by the rail carriers for supporting the pleated fabric covering enables the rail carriers to stack along the horizontal length of the trolley to permit uniform gathering of the pleated fabric covering along its full width including the portion of the covering that overlies the length of the trolley.
[0084] Although the Vertical Retractable Covering for Structural Openings has been described with a certain degree of particularity, let it be understood that the disclosure has been made by way of example, and changes in detail or structure may be made without departing from the spirit of the invention as defined in the appended claims.
[0085] While this invention has been described with respect to at least one embodiment, the instant invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.