PLUG CONNECTOR AND PLUG CONNECTOR ARRANGEMENT HAVING A PLUG CONNECTOR OF THIS KIND
20210006000 ยท 2021-01-07
Inventors
- Georg Wallensteiner (Gemmrigheim, DE)
- Long Dang Bao (Binh Duong Provinde, VN)
- Markus Kroeckel (Schwieberdingen, DE)
Cpc classification
H01R13/6597
ELECTRICITY
International classification
H01R13/436
ELECTRICITY
H01R13/52
ELECTRICITY
H01R13/629
ELECTRICITY
H01R13/6597
ELECTRICITY
Abstract
A plug connector for plugging onto or into a counterpart plug connector, having at least two counterpart contact elements, in a plugging direction. The plug connector has a housing having a first plane that faces in the plugging direction. The housing has at least two contact chambers, each of which has an opening in the first plane. At least two of the contact chambers in the housing are embodied separately from one another. A wall, which protrudes from the first plane when viewed oppositely from the plugging direction, is disposed between at least two mutually adjacent contact chambers. Alternatively or additionally, at least one groove is disposed in the first plane between at least two mutually adjacent contact chambers.
Claims
1-12. (canceled)
13. A plug connector for plugging onto or into a counterpart plug connector, having at least two counterpart contact elements, in a plugging direction, the plug connector comprising: a housing having a first plane that faces in the plugging direction, the housing having at least two contact chambers, each of the contact chambers having an opening in the first plane, each of the contact chambers being configured to receive a respective contact element that is configured for electrical and mechanical contacting of one of the at least two counterpart contact elements of the counterpart plug connector, wherein at least two of the contact chambers in the housing are embodied separately from one another; a contact locking element disposed on the first plane for locking the contact elements that are introducible into the contact chambers; and (i) a wall which protrudes from the first plane when viewed oppositely from the plugging direction, the wall being disposed between at least two mutually adjacent ones of the contact chambers, and/or (ii) at least one groove disposed in the first plane between at least two mutually adjacent ones of the contact chambers.
14. The plug connector as recited in claim 13, wherein the plug connector includes the way, the wall projecting beyond the first plane by at least 0.25 mm or at least 0.5 mm or at least 1 mm or at least 1.5 mm or at least 2 mm.
15. The plug connector as recited in claim 13, wherein the plug connector includes the at least one groove, the at least one groove having a depth with respect to the first plane which is equal to at least 0.25 mm or at least 0.5 mm or at least 1 mm or at least 1.5 mm or at least 2 mm.
16. The plug connector as recited in claim 13, wherein a contact element is disposed in at least two of the at least two contact chambers.
17. The plug connector as recited in claim 13, wherein the at least two contact chambers are being embodied as a passthrough opening through the housing, when viewed in the plugging direction.
18. The plug connector as recited in claim 13, wherein the plug connector includes the wall, the wall extending at least along an overlap length of the lengths of adjacent ones of the openings.
19. The plug connector as recited in claim 13, wherein plug connector includes the wall, and wherein the housing has an outer rim that surrounds the first plane and projects, at least 0.25 mm or at least 0.5 mm, or at least 1 mm, or at least 1.5 mm, or at least 2 mm, beyond the first plane oppositely to the plugging direction, the rim surrounds the first plane over a circumferential angle of at least 220 around the plugging direction, wherein the wall is guided through the rim in a radial direction perpendicular to the plugging direction, and wherein a respective cutout is provided in a circumferential direction on either side of the wall between the rim and the wall.
20. The plug connector as recited in claim 19, wherein the cutouts extend, when viewed in the plugging direction, at least from the first plane of the housing to a second plane of the housing, facing away from the first plane.
21. The plug connector as recited in claim 16, wherein the contact locking element is movable on the first plane, perpendicularly to the plugging direction, from a first position into a second position, wherein when the contact locking element is in the second position, the contact elements are prevented by the contact locking element from being removed from the contact chambers oppositely to the plugging direction.
22. The plug connector as recited in claim 21, wherein the contact locking element has a latching apparatus, the wall and/or the at least one groove having, on an end face that faces in a direction opposite to the plugging direction, a structure which is complementary to the latching apparatus and into which the latching apparatus can latch.
23. The plug connector as recited in claim 22, wherein plug connector includes the wall, and wherein the contact locking element has two arms that protrude from a base element and are at a distance from one another, perpendicularly to their direction of extent, which is greater than a width of the wall transversely to the plugging direction, wherein the two arms proceeding on either side of the wall when the contact locking element is in the inserted state, and wherein the distance is at most 1 mm greater or at most 0.2 mm greater than the width of the wall.
24. The plug connector as recited in claim 23, wherein the latching apparatus is connected to the two arms proceeding on either side of the wall, the latching apparatus connecting the two arms at their free ends by way of a connecting element, and the connecting element spanning the wall, viewed oppositely to the insertion direction.
25. An electrical plug connector assemblage, comprising: a plug connector for plugging onto or into a counterpart plug connector, having at least two counterpart contact elements, in a plugging direction, the plug connector including: a housing having a first plane that faces in the plugging direction, the housing having at least two contact chambers, each of the contact chambers having an opening in the first plane, each of the contact chambers being configured to receive one contact element that is configured for electrical and mechanical contacting of one of the at least two counterpart contact elements of the counterpart plug connector, wherein at least two of the contact chambers in the housing are embodied separately from one another; a contact locking element disposed on the first plane for locking the contact elements that are introducible into the contact chambers; and (i) a wall which protrudes from the first plane when viewed oppositely from the plugging direction, the wall being disposed between at least two mutually adjacent ones of the contact chambers, and/or (ii) at least one groove disposed in the first plane between at least two mutually adjacent ones of the contact chambers; and the counterpart plug connector having the at least two counterpart contact elements; wherein the plug connector is plug-assembled and electrically contacted to the counterpart plug connector in the plugging direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0065] Further features and advantages of the present invention will be evident to one skilled in the art from the description below of exemplifying embodiments, which are nevertheless not to be construed as limiting the present invention, and with reference to the figures.
[0066]
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[0070]
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DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS
[0075]
[0078] Plug connector 1 is configured to be plugged onto or into counterpart plug connector 30 in plugging direction S. Plug connector 1 has a housing 2 having a first plane 3 that faces in plugging direction S. First plane 3 has substantially the shape of a rectangle having rounded edges.
[0079] A Cartesian coordinate system having X, Y, and Z axes is shown in this Figure and the following Figures for better orientation. Plugging direction S extends oppositely to the Z direction of the coordinate system. With the orientation of the coordinate system as depicted relative to plug connector assemblage 100, in particular relative to first plane 3 of housing 2, the X direction can also be referred to as a width direction and the Y direction as a longitudinal direction.
[0080] An external housing 51 is installed above housing 2, a radial seal 50 (merely by way of example) being installed between housing 2 and external housing 51 and being intended to prevent infiltration of water, or very generally of an electrically conductive fluid medium, from an external region of plug connector 1 onto first plane 3.
[0081] A lever 52, which can engage by way of tooth elements 52a into a toothed rack 36 on counterpart plug connector 30 upon plug-assembly of plug connector 1 and counterpart plug connector 30, can be disposed on external housing 51 so that plug connector 1 can be pulled onto counterpart plug connector 30 by pivoting lever 51.
[0082] Housing 2 has at least two contact chambers 4, each of which has an opening 5 in first plane 3. In the exemplifying embodiment depicted, exactly two contact chambers 4 are provided. Each contact chamber 4 is configured to receive one contact element 6. Each contact element 6 is configured for electrical and mechanical contacting of one of the at least two counterpart contact elements 31 of counterpart plug connector 30. Each contact element 6 is electrically and mechanically connected to a lead 55 that has an insulator around an electrically conductive core (a wire or a strand bundle). A single-wire seal 56 having several sealing blades spaced apart from one another along a direction of extent of the lead can be provided on each lead 55.
[0083] A contact locking element 20 is disposed on first plane 3 in order to lock contact elements 6 that are introducible into contact chambers 4. Contact locking element 20 is slidable or displaceable into plug connector 1 from the side in an insertion direction E, i.e., transversely to plugging direction S. This means that it can be displaced, transversely to plugging direction S, over or on first plane 3. It has on one side, perpendicularly to insertion direction E, a contact locking element skirt 18 that, when contact locking element 20 is in the inserted state, extends beyond first plane 3 oppositely to plugging direction S.
[0084] In this exemplifying embodiment housing 2 has, merely by way of example, an external rim 8 that surrounds or delimits first plane 3 and projects beyond first plane 3 oppositely to plugging direction S.
[0085] The two contact chambers 4 are embodied separately from one another in housing 2.
[0086] In the exemplifying embodiment depicted, a wall 7 that protrudes oppositely from plugging direction S when viewed from first plane 3 is disposed between the two mutually adjacent contact chambers 4. A direct connection between the two openings 5 along plane 3 is thereby precluded. As a result, liquid that might travel as far as plane 3 despite radial seal 50 and single-wire seals 56 cannot flow along the shortest path, or even only a short path, from the one opening 5 to the adjacent other opening 5, with the result that a short circuit between contact elements 6 or counterpart contact elements 31 is reliably prevented.
[0087] Alternatively or additionally, at least one groove, for example a respective groove on each side of wall 7, can be disposed in first plane 3 between the two mutually adjacent contact chambers 4. In the exemplifying embodiment depicted, these grooves are not shown. At least one groove can also be configured instead of wall 7. First plane 3 can then be embodied to be particularly flat, and contact locking element 20 can be moved in particularly unobstructed fashion over first plane 3.
[0088] Housing 2 here also additionally has signal contact openings 61 having signal contact chambers located therebelow. These signal contact chambers are configured to receive signal contacts 57 having leads disposed thereon.
[0089] Two insertion openings 53 for contact elements 6, as well as six signal contact insertion openings 54 for signal contacts 57, are provided in external housing 51 of the exemplifying embodiment.
[0090] Contact elements 6 are configured to transport currents of at least 10 A, preferably at least 20 A or at least 50 A, preferably at least 100 A. They can be dimensioned correspondingly and can have contact areas of, for instance, at least 2 mm.sup.2 or at least 5 mm.sup.2 or at least 10 mm.sup.2, preferably at least 20 mm.sup.2 with respect to the counterpart contact elements.
[0091] The signal contacts, conversely, can have, for example, smaller dimensions. Signal voltages, for instance 0 V to 5 V, are applied to them, and only small signal currents flow, for instance less than 3 A, preferably less than 1 A, and particularly preferably less than 300 mA. While a short circuit caused between them, for instance, due to liquid, for example water or urea solution or brake fluid, etc. is also not advantageous, the result is that substantially less power is transferred as compared with a short circuit between current-carrying contact elements 6.
[0092]
[0093]
[0094]
[0095] Wall 7 projects at least 0.25 mm or at least 0.5 mm or at least 1 mm or at least 1.5 mm or at least 2 mm beyond first plane 3. If, alternatively or additionally, at least one groove happens to be embodied between adjacent openings 5, that groove then has a depth with respect to first plane 3. That depth can be equal, for example, to at least 0.25 mm or at least 0.5 mm or at least 1 mm or at least 1.5 mm or at least 2 mm. A width B of wall 7 or a width of the groove can be equal, for example, to at least 0.25 mm or at least 0.5 mm or at least 1 mm or at least 1.5 mm or at least 2 mm.
[0096] Wall 7 can thus serve as a kind of directing element for liquid, and a groove, constituting a kind of trench or channel, can likewise serve as a directing element for liquid.
[0097] Housing 2 has exactly two contact chambers 4. More than two contact chambers 4 can also be provided, for instance at least three or at least four contact chambers 4, e.g., five, six, seven, eight, nine, ten, or 14 or 20 contact chambers 4. These contact chambers 4 can be disposed next to one another in width direction X constituting a row. Also possible, however, is a matrix disposition in which, for instance, several rows extending in width direction X are spaced apart from one another with respect to longitudinal direction Y.
[0098] It is also possible for one or several contact chambers 4 not to be populated, for instance in order to furnish a housing 2 that, for modular constructions, is populated, e.g., respectively with two, three, four, or five contact elements 4, in which the positions populated can nevertheless be different depending on the replaceable counterpart plug connector 30. Merely by way of example, six contact chambers 4 can then be provided, of which, however, merely by way of example, only two or three are populated with contact elements 6.
[0099] Contact chambers 4 disposed in housing 2 each have on their walls, merely by way of example, at least one undercut 13 at which a latching tip of a contact element 6 inserted into contact chamber 4 can primarily latch before contact element 6 becomes finally secured (and thus secondarily locked) in its position by way of contact locking element 20 (not depicted here).
[0100] In the exemplifying embodiment depicted, the two contact chambers 4 are each of approximately the same size, so that contact elements 6 can be produced as identical parts. Openings 5 disposed in first plane 3 here have an approximately rectangular cross section that has rounded corners. The longitudinal sides extend along a first length L1 at first opening 5 (left opening in the image) and along a second length L2 at second opening 5 (right opening in the image). The longitudinal sides extend approximately in longitudinal direction Y. If the two mutually facing longitudinal sides of the adjacent openings are projected in a direction R perpendicular to plugging direction S and perpendicular to the longitudinal side of openings 5 (shortest distance between the openings), the result is then an overlap length L. Wall 7 extends in longitudinal direction Y at least over that overlap length L between the two openings 5. It is apparent in
[0101] Rim 8 of first plane (surface) 3 can project, for instance, at least 0.25 mm or at least 0.5 mm or at least 1 mm or at least 1.5 mm or at least 2 mm beyond first plane 3. It can be embodied in such a way that in the Z direction it interacts, with its end face, with radial seal 50 of the plug connector and thus prevents infiltration of liquid onto first plane 3 (visible, e.g., in
[0102] Rim 8 encircles or surrounds first plane 3 over a circumferential angle (phi) of at least 220 around plugging direction S (to illustrate this, plugging direction S is shown doubled in
[0103] The advantage of this embodiment of the plug connector having housing 2 and external housing 51, as well as contact locking element 20 disposed therebetween on first plane 3, is that in this manner, a single contact locking element 20 is sufficient to lock all contact elements 4 in their contact chambers 6. In order nevertheless to ensure good protection from a short circuit resulting from liquid, e.g., water, that may have traveled as far as first plane 3, wall 7 is provided between the adjacent contact chambers 4. Alternatively or additionally, at least one groove, which proceeds like a trench between openings 5 and can discharge water, can also be provided.
[0104] The two cutouts 9 extend, viewed along plugging direction S, at least from first plane 3 of housing 2 as far as second plane 10, facing away from first plane 3, of housing 1. This ensures that a short circuit between contact elements 6 due to a liquid path is precluded or delayed even when water is flowing off through both cutouts 9 on either side of wall 7. This is because the two cutouts 9 also proceed separately from one another on the outer surface of housing 2.
[0105] In the exemplifying embodiment depicted, wall 7 is guided through rim 8 in longitudinal direction Y, i.e., in a radial direction R perpendicular to plugging direction S. One cutout 9 is provided in a circumferential direction U respectively on either side of wall 7 between rim 8 and wall 7.
[0106] This ensures that even in the context of a plug connector assemblage 100 tilted toward the front left, liquid can flow off from first plane 3 through cutouts 9 and cannot rise to the height of rim 8 and then thereby surmount wall 7.
[0107] Contact chambers 4 have no connection inside housing 2. They are embodied here, by way of example, as passthrough openings through housing 2, and terminate in a second plane 10 at the lower (in the Figure) end of housing 2. There counterpart contact elements 31 can then enter into contact chambers 4 upon plug-assembly of plug connector 1 with counterpart plug connector 30.
[0108] Openings 5 of contact chambers 4 in first plane 3 are thus spaced apart from one another, but are connectable to one another by a path in first plane 3. One such path proceeds, for instance, from left opening 5 along wall 7 toward the rear, to signal contact openings 61 where contact locking element 20 can be mounted, around wall 7, and to right-hand opening 5. This path is, however, considerably longer than the shortest path, which would proceed transversely through wall 7. A path of this kind which is prolonged by wall 7 furthermore requires that the liquid firstly flow in one direction (for instance, in the case of a slight rearward tilt, in the direction of gravity g) and would then, after going around wall 7, need to flow oppositely to that direction, i.e., then oppositely to gravity g. Alternatively, the tilt, for instance to the left, would need to be so great that the liquid exceeds the height of wall 7 (or, alternatively, a trench depth of a groove) before it flows out over first plane 3 and then flows off along the outer wall of housing 2. Wall 7 thus makes it more probable that, for example in the context of a forward tilt, the liquid will flow along wall 7 as indicated by the arrows and flow off from first plane 3 at cutouts 9, and will not in fact go around wall 7 and flow back upward on the other side of wall 7.
[0109] For the case in which liquid can gain access to first plane 3, that liquid can flow off not only on the outer side of first plane 3 but also through contact chambers 4 themselves. In order to prevent a short circuit in a context of current flow at second plane 10, at least one sensor can additionally be disposed, for instance, in the vicinity of second plane 10 and/or in at least one contact chamber 4, that sensor being configured to detect liquid or moisture or a liquid level. If liquid or moisture or a liquid level is detected by the sensor, the current can be shut off so that a short circuit between two or more contact elements 6 or counterpart contact elements 31 by way of the liquid cannot cause any damage. Wall 7 (and/or the at least one groove) brings about at least a delay in the short circuit, so that the current can be shut off promptly by way of the sensor in the event of a liquid intrusion.
[0110]
[0111] Contact locking element 20 is embodied here in one piece. Only a single contact locking element 20 is provided in plug connector 1. Contact locking element 20 has two arms 23 protruding from a base element 22. Base element 22 here extends, merely by way of example, in width direction X. Arms 23 protrude approximately perpendicularly from base element 22, and extend in insertion direction E as far as a free end 24. Arms 23 are embodied to be approximately straight or linear, resulting in a comb-like structure for contact locking element 20. Arms 23 adjacent to wall 7 are at a distance D from one another perpendicularly to their direction of extent, that distance being greater than width B of wall 7 transversely to plugging direction S. The two arms 23 adjacent to wall 7 proceed on either side of wall 7 when contact locking element 20 is in the inserted state. Distance D can be, for example, at most 1 mm greater or at most 0.2 mm greater than width B of wall 7.
[0112] Contact locking element 20 is displaceable on first plane 3, in insertion direction E perpendicular to plugging direction S, from a first position into a second position.
[0113] In the first position, arms 23, with their projections 26, cover openings 5 not at all or only to the extent that, with contact locking element 20 in the first position, contact chambers 4 can be populated with contact elements 6. With contact locking element 20 in the second position, projections 26 on arms 23 partly cover openings 5 of contact chambers 4 at least in such a way that contact elements 6 that are inserted into contact chambers 4 are secured against being removed from contact chambers 4 oppositely to plugging direction S.
[0114] Contact locking element 20 has a latching apparatus 21, wall 7 (alternatively or additionally, the at least one groove) having, on an end face 11 that faces in a direction opposite to plugging direction S, a structure 12 which is complementary to latching apparatus 21 and into which latching apparatus 21 can latch. Latching apparatus 21 is embodied here as a kind of tip 27 on a spring structure 28, tip 27 being pressed by spring structure 28 onto end face 11 of wall 7. End face 11 has, in longitudinal direction Y, a topography having two adjacent local minima M1, M2 (only first minimum M1 is visible). When contact locking element 20 is then displaced in insertion direction E on first plane 3, tip 27 then slides along end face 11. When it reaches the first, e.g., wedge-shaped, minimum M1, tip 27 then latches in; here, for instance, the first position has been reached, and an installer receives a haptic feedback that, for example, a populating position (first position) has been reached. Contact locking element 20 can then be moved farther in insertion direction E only by an elevated expenditure of energy. If this happens, tip 27 then departs from first minimum M1 along an exit bevel 29 of first minimum M1 and, upon further movement, latches into a second, e.g., wedge-shaped, minimum M2. The installer receives the haptic feedback that, for instance, a locking position (second position) has been reached.
[0115] Latching apparatus 21 is connected, merely by way of example, to the two arms 23 proceeding on either side of wall 7. Latching apparatus 21 connects the two arms 23 adjacent to wall 7 at their free ends 24 by way of a connecting element 25, connecting element 25 spanning wall 7 when viewed oppositely to insertion direction S. The advantageous result thereof is on the one hand that the two arms 23 become mechanically stabilized. A further advantageous result is that latching apparatus 21 always slides with its tip 27 on end face 11 and its structure 12 complementary to latching apparatus 21, and cannot slide off laterally.
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[0119] The liquid can of course also run along wall 7 to rim 8 and then, passing through cutouts 9, flow off on outer side of housing 2.
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[0121]
[0122] Liquid that travels, for example, through single-wire seals 56 and reaches first plane 3 exhibits the following flow paths: liquid infiltrating at lead 55 facing closer to direction of gravity g flows, when it reaches first plane, into the first (here, lower) opening 5. Liquid infiltrating at the other (top) lead 55 follows gravity g and collects firstly in the region between first plane 3 and wall 7, where a V-shaped collecting portion is formed. The liquid cannot, however, surmount wall 7, but instead flows through cutout 9 belonging to that side of wall 7 which is now disposed at the top in the Figure and flows off there, without crossing over to the other cutout 9, along the outer wall of housing 2. A short circuit is thus effectively prevented in this installation position as well.
[0123]
[0124]
[0125] In this case, liquid infiltrating onto first plane 3 again cannot short circuit the adjacent contact chambers 4 over the shortest path, since it is forced by wall 7 (here standing vertically), in the manner of a sheath, to flow off downward on both sides of wall 7 and to emerge from housing 2 through cutouts 9.
[0126] It can also be shown for other installation positions of insertion connector 1 that a short circuit due to liquid on the shortest path between adjacent contact chambers 4 and contact elements 6 present therein is prevented, or at least will be delayed for a long time, by the wall (or, alternatively or additionally, the at least one groove).
[0127] If, for example, plug connector 1 of
[0128] It is further understood that the present invention is not limited to plug connector 1 having exactly two contact chambers 4. In a context of more than two contact chambers 4, several walls 7 can be provided, each between adjacent contact chambers 4, as well as one or two cutouts 9 for each wall 7, through which liquid can flow off from first plane 3.