ENVIRONMENTALLY FRIENDLY SEA WATER INTAKE PROCESS AND APPARATUS

Abstract

A sea water intake unit comprising a source of air (12), a substantially vertical pipe (10) having an air inlet and a sea water inlet for air lifting sea water in the substantially vertical pipe to a height above sea level, the depth of the inlet below sea level being sufficient to promote air lifting of the sea water to the height above sea level. The air lift delivers sea water to a pre-treatment filter unit (22) in fluid communication with the vertical pipe in which the rate of flow of the sea water is such as to separate out small marine life in an upper portion of the water from the lower filtered portion, and a discharge pipe (40) to return at least some of the sea water and marine life back to the sea. The intake unit may deliver the lower filtered water to a desalination plant (6) provided on a disused offshore platform (2).

Claims

1. A method for delivering sea water to a water treatment plant, the method comprising the steps of: (a) delivering air to at least one inlet in a substantially vertical pipe having at least one sea water inlet at a depth below sea level and air lifting sea water in the pipe to a height above sea level, the depth of the inlet below sea level being sufficient to promote air lifting of the sea water to said height above sea level; (b) passing at least part of the sea water through a pre-treatment filter media at a flow rate sufficiently low to retain small fish, eggs and other small marine life in another part of the sea water above the filter media; (c) discharging the small fish, eggs and other marine life to the sea with a proportion of the airlifted seawater; and (d) delivering the remaining proportion of sea water comprising the pre-treated filter water to a treatment plant.

2. The method according to claim 1 wherein the flow rate of the water passing through the filter media is less than 0.01 m per second or less than 10 mm per second.

3. The method according to claim 1, further comprising periodically backwashing said filter media.

4. The method according to claim 1 wherein the rate of flow of sea water is highest during air lifting of the water and diminishes with each subsequent step to the discharge of the water to the sea.

5. A sea water intake unit comprising: (a) a source of air; (b) a substantially vertical pipe having at least one air inlet and at least one sea water inlet provided in sea water at depth below sea level, said source of air delivering air to an anterior of the vertical pipe to airlift the sea water through the vertical pipe to a height above sea level, the depth of the inlet below sea level being sufficient to promote air lifting of the sea water to said height above sea level; (c) a pre-treatment filter unit in fluid communication with the vertical pipe, the sea water passing through the filter unit at a flow rate sufficiently low to retain small fish, eggs and other small marine life in another part of the sea water above the filter unit to separate the small fish, eggs and other small marine life from the remaining proportion of the sea water; (d) a discharge pipe to return at least a proportion of the air lifted sea water with the marine life back to the sea; and (e) a delivery pipe to deliver the remaining proportion of the sea water comprising the pre-treated filtered water to a treatment plant.

6. The sea water intake unit as claimed in claim 5 wherein the substantially vertical pipe is in fluid communication with a reservoir comprising the pre-treatment filter unit, the reservoir being in fluid communication with the discharge pipe and wherein the reservoir is provided with a filter media with a drainage channel below for flow of the filtered water to the delivery pipe for delivery to the treatment plant.

7. The sea water intake unit as claimed in claim 6 wherein the pre-treatment unit includes a cleaning apparatus for cleaning of the filter media, the cleaning apparatus comprising a local backwashing system for cleaning discrete portions of the filter media consecutively, to eventually backwash the whole volume of the filter media.

8. The sea water intake unit as claimed in claim 5 wherein a mesh screen is provided across the sea water inlet of the vertical pipe to prevent entry of organisms above a minimum size.

9. The sea water intake unit as claimed in claim 5 wherein the discharge pipe is at least 30 off vertical.

10. An apparatus for the desalination of sea water, the apparatus comprising: (a) a sea water intake unit; (b) a disused offshore platform located in the sea, the platform supporting at least one semi-permeable membrane for receiving sea water from the sea water intake pipe, the at least one semi-permeable membrane providing desalinated product water and brine; and (c) a pipeline to deliver the desalinated product water directly or indirectly to land.

11. The apparatus for the desalination of sea water as claimed in claim 10 wherein the sea water intake unit comprises: (a) a source of air; (b) a substantially vertical pipe having at least one air inlet and at least one sea water inlet provided in sea water at depth below sea level, said source of air delivering air to an anterior of the vertical pipe to airlift the sea water through the vertical pipe to a height above sea level, the depth of the inlet below sea level being sufficient to promote air lifting of the sea water to said height above sea level; (c) a pre-treatment filter unit in fluid communication with the vertical pipe, the sea water passing through the filter unit at a flow rate sufficiently low to retain small fish, eggs and other small marine life in another part of the sea water above the filter unit to separate the small fish, eggs and other small marine life from the remaining proportion of the sea water; (d) a discharge pipe to return at least a proportion of the air lifted sea water with the marine life back to the sea; and (e) a delivery pipe to deliver the remaining proportion of the sea water comprising the pre-treated filtered water to a treatment plant.

12. The apparatus as claimed in claim 10 wherein a pre-treatment filter unit is included on the offshore platform for treating the sea water prior to its delivery to the semi-permeable membranes.

13. The apparatus as claimed in claim 10 wherein at least part of the offshore platform provides a reservoir for sea water, the reservoir being in fluid communication with the intake pipe and having a filter media supported on a drainage channel to provide a pre-treatment unit.

14. The apparatus as claimed in claim 13 wherein the offshore platform is provided on multiple levels with the pre-treatment unit provided on a lower level and the reverse osmosis membrane provided on an upper level.

15. An apparatus as claimed in claim 10 wherein an outlet is provided to deliver diluted brine from the offshore platform to the sea surrounding the platform.

16. An apparatus as claimed in claim 10 wherein existing pipelines of the offshore platform deliver desalinated product water to land.

17. An apparatus as claimed in claim 11 wherein the discharge pipe has a gradient of at least 30 off vertical.

18. An apparatus as claimed in claim 10 wherein the at least one semi-permeable membrane is a reverse osmosis membrane.

19. An apparatus as claimed in claim 18, wherein the at least one reverse osmosis membrane comprises an array of pressure vessels containing multiple reverse osmosis membranes.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0052] An embodiment of the invention shall now be described, by way of example only, with reference to the accompanying drawings in which:

[0053] FIG. 1 is a schematic diagram of a desalination plant installed on a disused oil platform fed by an air life intake pipe according to one embodiment of the present invention;

[0054] FIG. 2A is a schematic diagram of a desalination plant installed on a disused oil platform having an airlift intake pipe and reservoir provided with a spot cleaner according to another embodiment of the present invention; and

[0055] FIG. 2B is a section along line A-A of FIG. 2A.

DETAILED DESCRIPTION OF THE INVENTION

[0056] The present invention provides a novel combination of a sea water intake, filtration technology, and a discharge pipe unit for the delivery of sea water to a treatment plant, such as a desalination plant. The intake unit is in the form of an airlift pump wherein air is delivered to sea water at a depth sufficiently greater than the height that the sea water is to be delivered to on the plant so that air lift of the water may be achieved. For example, if the plant is 5 m above sea level, the air may be pumped to a depth of at least 50 m below sea level. The air is introduced at the base of an open substantially vertical pipe which enables sea water to enter and be airlifted to above sea level, ideally being provided with a screen to prevent entry of any fish above a certain size. This enables marine life, including small fish and eggs, to be delivered to above sea level without damage.

[0057] The vertical pipe is in fluid communication with a reservoir comprising a pre-treatment unit, and the reservoir is in fluid communication with a discharge pipe for returning sea water back to the sea. The reservoir is provided with a filter media having a discharge channel therebeneath so that the water may be filtered through the media. The filtered water is then directed to the treatment plant for further treatment. Marine life remains above the filtered water in the reservoir and passes out through the discharge pipe without pumping back to the sea, preventing any harm to the marine life. In this manner, the intake pipe and pre-treatment unit gently lift, filter and return water containing marine life back to the sea without any harmful mechanical parts which may cause impingement and entrainment thereof, while filtered sea water is delivered on to the treatment plant.

[0058] It is critical with the present invention to provide the intake unit at a sufficient depth within the sea to enable the airlift to operate. Intake units located close to the shore are unlikely to provide the required depth except in particular geographical areas. Therefore, in one embodiment of the present invention, a desalination plant is provided that uses a disused offshore platform in the sea. An oil platform, offshore platform, or offshore drilling rig is a large structure with facilities for well drilling to explore, extract, store, and process petroleum and natural gas which lies in rock formations beneath the seabed. There are a large number of such platforms located out to sea that pump oil or natural gas from beneath the seabed. These platforms have a limited lifespan from oil availability point of view, generally around 10 years, but they are mechanically able to stay in sea about 30 years. This imbalance of oil reserve against mechanical ability of platform to stay in the sea provides the possibility to use it for another purpose, during the 20 years or so before the platforms should be disbanded and removed.

[0059] The present invention may adapt a disused offshore platform to support at least part of a desalination plant, in particular at least an array of pressure vessels containing semi-permeable membranes, such as reverse osmosis membranes. This solves multiple problems simultaneously, providing the plant in deep sea areas which would enable operation of a vertical air lift for delivery of the sea water to the plant, removing the need to dismantle the offshore platform while significantly reducing the land-based footprint of a desalination plant in coastal areas. The offshore platforms are also considerably stable, being drilled deep into the rock formation beneath the sea. Furthermore, most platforms are already provided with electrical generators which may be utilised for at least partial running of the desalination plant and pipelines for delivery of product directly to the shore.

[0060] Referring to FIG. 1 of the accompanying drawings, a suitable disused offshore platform 2 is identified for re-use as a desalination plant with an intake unit according to the present invention. The platform 2 is already firmly secured to the seabed 4 with sea water surrounding the legs of the platform. A reverse osmosis (RO) plant 6, consisting of an array of pressure vessels (not shown) containing the RO membranes is constructed on a top main level 2b of the platform and a pre-treatment unit, such as a filter system 20, is provided on a lower level 2a of the platform. In its most basic form, air 12 is introduced into vertical intake pipe 10 to airlift sea water SW from the sea through intake pipe 10 to the pre-treatment unit 20 on the offshore platform where part of feed flow 8 with aquatic organisms is discharged back to sea. It is then delivered via delivery pipe 18 to the reverse osmosis plant 6 on the main level of the platform wherein desalinated product water PW is produced and delivered back to land by suitable means (not shown). Waste brine (not shown) may be diluted and returned to the sea.

[0061] The pre-treatment unit is a filter media comprising sand with the water passing through the sand media very slowly, such as less than 0.01 m per second or less than 10 mm per second, more preferably about 0.001-0.006 m per second or 1-6 mm per second. Such extremely low velocity flow is not able to damage any aquatic organism. Furthermore, aquatic organisms may be provided with nutrition left on the sand filter surface after seawater filtration. In this manner, at least part of the sea water passes through the pre-treatment filter unit at a flow velocity sufficiently low to retain small fish, eggs and other small marine life in another part of the sea water above the filter unit. These small fish, eggs and other marine life are then discharged back to the sea with a proportion of the air lifted sea water while the remaining proportion of the sea water comprising the filtered water is delivered to the treatment plant 6.

[0062] FIGS. 2A and 2B of the accompanying drawings illustrate a preferred intake unit and desalination plant according to the present invention. The pre-treatment unit 20 and RO plant 6 are again provided on an offshore platform 2 that is no longer in service with the lower level 2a of the platform defining a reservoir 30 provided with a filtering system 22 and local backwashing system 24 and a higher level platform 2b supporting the array of pressure vessels and associated pipework. It is to be appreciated that the different levels of the platform may be already present prior to installation of the desalination plant or may be constructed on the existing platform, if necessary. Alternatively, depending upon the size of the existing platform, these features may be provided on the same level.

[0063] The vertical intake pipe 10 pumps sea water to the top of the reservoir by means of an air lift, with the reservoir 30 free water area constituting the top of the pre-treatment unit 20. The intake includes a large mesh screen 50 to prevent entry of big fish into pipe 10 and an air nozzle 12 so air bubbles 14 are created in the pipe. This allows small marine life 16, such as small fish, larvae and eggs to enter the intake pipe and be delivered to the reservoir 30 without damage. Filter media 22, such as sand is provided in the lower part of the reservoir and is supported on a drainage channel 23 which is in fluid communication with delivery pipe 18 for delivering the filtered water to the RO plant in the top level. Any marine life 16 remains above the filter media and exits along an evacuation slope 40 back into the sea via a return flow 19. The evacuation slope is more gradual than the intake pipe so as prevent any damage occurring to the marine life when they are delivered back to the sea.

[0064] Additionally, the pre-treatment unit 20 includes a local backwashing system 24 such as that described in the Applicant's published application No. WO 2013/118031. This allows cleaning of portions of the filter media 22 consecutively, to eventually backwash the whole volume of the filter media by small areas each time (Spots). It comprises an enclosure 25 supported on a moving bridge 26 extending across the reservoir 30 and the enclosure may be sunk into the filter media to surround a portion of it. The submerged enclosure is supported on the drainage layer 23 and sinking of the enclosure is carried out by lowering the air pressure in its upper part. Once sunk, the lowered air pressure in the upper part is used to initiate suction in the enclosure which serves to expand the enclosed portion of the filter media and removes water and sludge from it. Once this water with sludge is removed, the enclosed portion of filter media is allowed to settle before raising the enclosure out of the filter media by increasing air pressure in its upper part. Once raised, the enclosure floats above the filter media and can be moved to another area (another Spot) by bridge 26. In this manner, the entire filter media may be cleaned without having to stop operation of the pre-treatment unit.

[0065] It is to be appreciated that multiple vertical intake pipes 10 and multiple evacuation slopes 40 can be provided to deliver sea water to the reservoir and return it to the sea. Preferably, multiple smaller diameter intake pipes 10 and fewer, wider evacuation slopes 40 are provided, as illustrated in FIG. 2A.

[0066] Operation of the plant is as follows. An excess amount of sea water required for desalination is sucked into intake pipe with any surrounding small marine life and air lifted to the reservoir 30. The required amount of sea water for desalination is filtered through filter media 22, passes into drainage channel 23 and the filtered water is then delivered to the RO plant 6 provided at the top level of the platform. The remaining part of seawater above the filter media contains aquatic organisms, and is discharged by a pipe, channel or slope 40 back to the sea.

[0067] The filtered water passes through an array of pressure vessels containing reverse osmosis membranes to produce purified water on one side of the membrane and a relatively concentrated brine on the other. In this respect, the filtered sea water is pressurised and passed through a reverse osmosis membrane with the permeate encouraged to flow through the membrane by the pressure differential created between the pressurized sea water and the product water, which is at near-atmospheric pressure. The product water PW may be subjected to post-treatments, either on the platform or after it is delivered to land. Any suitable means may be provided to transport the product water to land but preferably a pipeline is provided between the platform and land. Ideally, the pipeline previously used to deliver oil or gas from the platform is re-commissioned for transport of the product water.

[0068] There are many different types of offshore platform in existence, the majority of which may be suitable for re-commissioning as a desalination plant and for use with an airlift intake pipe due to the significant depth of the sea surrounding the platform Conventional fixed platforms built on concrete or steel legs that are anchored directly into the sea bed would be the preferred choice. However, other types may be equally as suitable, such as compliant towers, a gravity-based structure, semi-submersible platforms, tension leg platforms and spar platforms.

[0069] Whilst the intake unit of the present invention is illustrated in conjunction with a desalination plant installed on a dis-used oil platform it is to be appreciated that this need not be the case, provided the vertical intake pipe can be located at a sufficient depth below sea water to provide adequate above sea level for delivering the sea water to the pre-treatment unit. However, it is clear that the utilisation of the dis-used platform may be the preferred option, since not only will it be situated in the sea having the required depth but will also reduce the amount of land utilised for desalination plants going forward and limit the need to decommission offshore platforms which is an extremely costly process. Not only will the airlift intake unit of the invention reduce damage to marine life, but the retention of the platform within the sea will also preserve marine life attached to or surrounding the platform.