SYSTEMS AND METHODS FOR MEASURING ELECTRICAL CHARACTERISTICS OF A MATERIAL USING A NON-DESTRUCTIVE MULTI-POINT PROBE
20210003628 ยท 2021-01-07
Inventors
- Jan Moritz Limpinsel (San Mateo, CA, US)
- Octavi Santiago Escala Semonin (San Francisco, CA, US)
- Edwin J. Rodriguez (San Jose, CA, US)
- Brendan M. Kayes (Los Gatos, CA, US)
- Vladimir N. Faifer (Santa Clara, CA, US)
Cpc classification
G01R27/08
PHYSICS
International classification
Abstract
This disclosure describes an elastic multi-contact probe that includes conductive strips each of which comprises a conductive elastomer; dielectric strips formed on a back surface of a respective conductive strip; and a layer of a thermoplastic formed on back surfaces of the dielectric strips. The disclosure also describes a method that includes measuring a first I-V curve between a pair of inner probes of the an elastic multi-contact probe based on a first current applied to a pair of outer probes; determining a first slope of a linear region of the first I-V curve; measuring a second I-V curve between the pair of inner probes based on a second current applied to the pair of inner probes; determining a second slope of a linear region of the second I-V curve; and calculating a sheet resistance and a contact resistivity of the semiconductor material based on the first and second slopes.
Claims
1. An elastic multi-contact probe comprising: a plurality of conductive strips each of which comprises a conductive elastomer, the plurality of conductive strips being spaced apart from each other, and a front surface of the conductive strips being configured to be placed on a surface of a substrate to be probed; a plurality of dielectric strips, each of the plurality of dielectric strips being formed on a back surface of a respective one of the plurality of conductive strips; and a single layer of a thermoplastic formed on back surfaces of the dielectric strips such that the dielectric strips separate the plurality of conductive strips from the single layer of the thermoplastic.
2. The elastic multi-contact probe of claim 1, wherein the plurality of conductive strips comprises a plurality of linear conductive strips parallel to each other.
3. The elastic multi-contact probe of claim 2, wherein the plurality of linear conductive strips includes: a pair of outer conductive strips having a first length, and a pair of inner conductive strips having a second length that is shorter than the first length.
4. The elastic multi-contact probe of claim 3, wherein the plurality of dielectric strips comprises a plurality of linear dielectric strips having a same length as the respective conductive strip.
5. The elastic multi-contact probe of claim 4, wherein the plurality of linear dielectric strips includes: a pair of outer linear dielectric strips having the first length, and a pair of inner linear dielectric strips having the second length.
6. The elastic multi-contact probe of claim 4, wherein each of the linear dielectric strips has a same width as the respective linear conductive strip.
7. The elastic multi-contact probe of claim 1, wherein the plurality of conductive strips comprises a plurality of ring conductive strips, each of the ring conductive strips having a different radius and being concentric with a center of the elastic 4-contact probe.
8. The elastic multi-contact probe of claim 7, wherein the plurality of ring conductive strips comprises: a first ring conductive strip having a first radius, a second ring conductive strip having a second radius that is larger than the first radius, a third ring conductive strip having a third radius that is larger than the second radius, and a fourth ring conductive strip having a fourth radius that is larger than the third radius.
9. The elastic multi-contact probe of claim 8, wherein the plurality of dielectric strips comprises a plurality of ring dielectric strips, each of the ring dielectric strips having a same radius as the respective ring conductive strip.
10. The elastic multi-contact probe of claim 9, wherein each of the ring dielectric strips has a same width as the respective ring conductive strip.
11. The elastic multi-contact probe of claim 1, wherein the plurality of conductive strips comprises a solid conductive circle concentric with a center of the elastic multi-contact probe and a plurality of ring conductive strips, each of the ring conductive strips having a different radius and being concentric with the center of the elastic multi-contact probe.
12. The elastic multi-contact probe of claim 11, wherein: the solid conductive circle has a first radius, and the plurality of ring conductive strips comprises: a first ring conductive strip having a second radius that is larger than the first radius, a second ring conductive strip ring having a third radius that is larger than the second radius, and a third ring conductive strip having a fourth radius that is larger than the third radius.
13. The elastic multi-contact probe of claim 12, wherein the plurality of dielectric strips comprises a solid dielectric circle having a same radius as the solid conductive circle and a plurality of ring dielectric strips, each of the ring dielectric strips having a same radius as the respective ring conductive strip.
14. The elastic multi-contact probe of claim 13, wherein each of the ring dielectric strips has a same width as the respective ring conductive strip.
15. The elastic multi-contact probe of claim 1, wherein the plurality of dielectric strips comprises a dielectric rubber.
16. The elastic multi-contact probe of claim 1, wherein the layer of thermoplastic comprises a polyoxymethylene (POM).
17. The elastic multi-contact probe of claim 1, wherein the elastic multi-contact probe is attached to a self-aligning applicator.
18. The elastic multi-contact probe of claim 17, wherein the elastic multi-contact probe is configured to be adjusting using the self-aligning applicator.
19. A method for performing a measurement of a surface area of a semiconductor material, comprising: measuring a first current-voltage (I-V) curve between a pair of inner probes of a plurality of probes of an elastic multi-contact probe based on a first current applied to a pair of outer probes of the plurality of probes; determining a first slope of a linear region of the first I-V curve; measuring a second I-V curve between the pair of inner probes based on a second current applied to the pair of inner probes; determining a second slope of a linear region of the second I-V curve; and calculating a sheet resistance and a contact resistivity of the semiconductor material based on the first slope and the second slope.
20. The method of claim 19, wherein the plurality of probes comprises a plurality of linear conductive strips.
21. The method of claim 19, wherein the plurality of probes comprises two or more rings of conductive strips having different radii with a center of the two or more circular rings of conductive strips being at a center of the elastic multi-contact probe.
22. The method of claim 19, wherein the plurality of probes of the elastic multi-contact probe comprises a solid circular strip with a center being at a center of the elastic multi-contact probe and two or more circular rings of conductive strips having different radii with a center of the two or more circular rings of conductive strip being at the center of the elastic multi-contact probe.
23. The method of claim 19, further comprising adjusting a placement of the elastic multi-contact probe to the surface area of the semiconductor material using a self-aligning applicator.
24. The method of claim 19, further comprising measuring a third I-V curve between the pair of inner probes based on the first current to determine a control contact resistance and breakdown voltage.
25. The method of claim 19, further comprising comparing an impedance corresponding to the second slope with an input impedance of a measurement device to determine whether the second slope is accurate, wherein the second slope is accurate when the input impedance is substantially greater than the second slope.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0007] The novel features believed to be characteristic of aspects of the disclosure are set forth in the appended claims, but supported by both the description that follows and the appended figures. In the description that follows, like parts are marked throughout the specification and drawings with the same or similar numerals, respectively. The various figures are not necessarily drawn to scale and certain figures may be shown in exaggerated or generalized form in the interest of clarity and conciseness. The disclosure itself, as well as further objects and advances thereof, will be best understood by reference to the following detailed description of illustrative aspects of the disclosure when read in conjunction with the accompanying figures, wherein:
[0008]
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
DETAILED DESCRIPTION
[0015] This disclosure describes various structures, devices, and arrangements that address and solve various of the problems with standard or conventional 4PPs. For example, the disclosure describes an elastic multi-contact probe that makes gentle contact to a material, such as a semiconductor material, using large-area electrodes that are formed by using, for example, a conductive elastomer. In this way, accurate and non-destructive measurements of the sheet resistance can be taken even for very high contact resistance.
[0016]
[0017] As further shown in
[0018] The elastic multi-contact probe 100 may also include a layer of dielectric thermoplastic 115 formed on the back surfaces of the dielectric strips 110. For example, in some implementations, the layer of thermoplastic 115 may be a single layer of a thermoplastic formed on back surfaces of the dielectric strips 110, such that the dielectric strips 110 separate the conductive strips 105 from the single layer of the thermoplastic 115. In some implementations, the thermoplastic 115 may be, for example, a polyoxymethylene (POM). The layer of thermoplastic 115 may be a single structure with an area that extends such that the contacts of the elastic multi-contact probe 100 may be configured or arranged as described in
[0019]
[0020] In some implementations, the conductive strips 205 may be concentric rings of different radii and with a center of the rings being at a center of the elastic multi-contact probe 200. That is, the conductive strips 205 may include multiple ring conductive strips with each of the ring conductive strips having a different radius and being concentric with a center of the elastic multi-contact probe 200. For example, as illustrated in
[0021] In a non-limiting example of the elastic multi-contact probe 200, R1=4 mm, R2=6 mm, R3=15.5 mm, R4=19 mm, for conductive strip 205c R=1.5 mm, for conductive strip 205b R=1.5 mm, and for conductive strip 205a R=3.0 mm. For conductive strip 205d, the width R may be similar to that for conductive strip 205a, R=3.0 mm. Using these and similar dimension may be selected to improve accuracy of determination of the sheet resistance, R.sub.SH. For example by using R<<R2, R3 as small as possible, an approximation of the sheet resistance can be made such that the solutions to equations (7)-(10) below are more accurate.
[0022] As further shown in
[0023] The elastic multi-contact probe 200 may also include a layer of thermoplastic 215 formed on the back surfaces of the dielectric strips 210. For example, in some implementations, the layer of thermoplastic 215 may be a single layer of a thermoplastic formed on back surfaces of the dielectric strips 210, such that the dielectric strips 210 separate the plurality of conductive strips 205 from the single layer of the thermoplastic 215. For example, the thermoplastic 215 may be a polyoxymethylene (POM). The layer of thermoplastic 215 may be a single structure with an area that extends such that the contacts of the elastic multi-contact probe 200 may be configured or arranged as described in
[0024]
[0025] In a non-limiting example of the elastic multi-contact probe 300, R2=6 mm, R3=15.5 mm, R4=19 mm, for conductive strip 305c R=1.5 mm, for conductive strip 305b R=1.5 mm, and for conductive strip 305a R=3.0 mm. The conductive strip 305d is a solid disk with outer radius R1=4 mm.
[0026]
[0027] The self-aligning applicator 400 may also include one or more positive terminals 410 and one or more negative terminals 415 for connecting the self-aligning applicator 400 to an external device, such as a voltmeter, for testing. The positive terminals 410 and the negative terminals 415 are also connected to the various contacts in the elastic multi-contact probe 430 such that signals, e.g., voltages and/or currents, may be provided to or received from the elastic multi-contact probe 430 through the self-aligning applicator 400. For example, when the elastic multi-contact probe 430 is the elastic multi-contact probe 300, the terminals 410 may be banana connectors that are connected to the outer conductive strips 305d and 305a to apply current from a current source and the terminals 415 may be banana connectors that are connected to inner conductive strips 305b and 305c and to voltage meter. A similar connection of the terminals 410 and 415 may be used when the elastic multi-contact probe 430 is the elastic multi-contact probe 100 or the elastic multi-contact probe 200, for example.
[0028]
[0029] The method 500 may also include measuring a first current-voltage (I-V) curve, i.e., a first I-V curve, V2W1,4(J1,4), between two outer probes of the elastic multi-contact probe, e.g., the conductive strips 105a, 105d of
[0030] The method 500 may also include measuring a second I-V curve, V4W2,3(J1,4), between two inner probes of the elastic multi-contact probe, e.g., the conductive strips 105b, 105c of
[0031] In some implementations, the method 500 may also include measuring a third I-V curve, V2W2,3(J2,3), between the two inner probes based on a second current applied to the two inner probes at 525 and determining a second slope dV2W2,3/dJ2,3 in a linear region of the third I-V curve at 530.
[0032] The method 500 may also include determining a sheet resistance (R.sub.SH) and a contact resistivity (C) based on the first slope and the second slope at 535.
[0033] For example, for a multi-point probe having linear contacts, such as the contacts having the linear conductive strips 105 and dielectric strips 110 of
[0034] In another example, for the multi-point probe having linear contacts, in the case of infinitely low contact resistance, e.g., d>>1, the sheet resistance may be determined in accordance with equation (2):
[0035] In yet another example, for the multi-point probe having linear contacts, in the case of an intermediate contact resistance, the sheet resistance, R.sub.SH, and the contact resistivity, C, may be based on equations (3) and (4) below:
[0036] For example, for a multi-point probe having ring-shaped contacts, such as the contacts having the conductive strips 205 and dielectric strips 210 of
[0037] In another example, for the multi-point probe having ring-shaped contacts, in the case of infinitely low contact resistance, e.g., R>>1, the sheet resistance may be determined in accordance with equation (6):
[0038] In yet another example, for the multi-point probe having ring-shaped contacts, in the case of an intermediate contact resistance, the sheet resistance, R.sub.SH, and the contact resistivity, C, may be based on equations (7) and (8) below:
[0039] In yet another example, for the multi-point probe having ring-shaped contacts, in the case of an intermediate contact resistance, the sheet resistance R.sub.SH and the contact resistivity .sub.C may be based on equations (9) and (10) below:
[0040] The method 500 may optionally include comparing an impedance corresponding to the second slope with an input impedance of a measurement device, such as a voltmeter, to determine if second slope is accurate at 540. For example, in some implementations, if the input impedance of the measurement device is substantially greater than the second slope, then the second slope is accurate.
[0041] The method 500 may optionally include adjusting a placement of the elastic multi-contact probe to the surface area of the semiconductor material using a self-aligning applicator at 545.
[0042]
[0043] The method 600 may also include measuring a first current-voltage curve, i.e., an I-V curve, V.sub.2W1,4(J.sub.1,4), between two outer probes of the elastic multi-contact probe, e.g., the conductive strips 105a, 105d of
[0044] The method 600 mays also include measuring a second I-V curve, V.sub.4W2,3(J.sub.1,4), between two inner probes of the elastic multi-contact probe, e.g., the conductive strips 105b, 105c of
[0045] The method 600 may optionally include comparing an impedance corresponding to the second slope with an input impedance of a measurement device, such as a voltmeter, to determine if second slope is correct at 635. For example, in some implementations, if the input impedance of the measurement device is substantially greater than the second slope, then the second slope is accurate.
[0046] The method 600 may optionally include adjusting a placement of the elastic multi-contact probe to the surface area of the semiconductor material using a self-aligning applicator at 640.
[0047]
[0048] As illustrated in
[0049] As used in this disclosure and the appended claims, the terms plurality and multiple may be used interchangeably to refer to more than one of a particular structure, layer, device, element, or component.
[0050] The above description of various embodiments of the claimed subject matter has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the claimed subject matter to the precise forms disclosed. Many modifications and variations will be apparent to one skilled in the art. Implementations were chosen and described in order to best describe certain principles and practical applications, thereby enabling others skilled in the relevant art to understand the subject matter, the various implementations, and the various modifications that are suited to the particular uses contemplated. It is therefore intended that the scope of the techniques described herein be limited not by this Detailed Description, but rather by any claims that issue on an application based hereon. Accordingly, the disclosure of various implementations is intended to be illustrative, but not limiting, of the scope of the embodiments, which is set forth in the following claims.