Patient support apparatus with body slide position digitally coordinated with hinge angle
10881566 ยท 2021-01-05
Assignee
Inventors
Cpc classification
A61G7/015
HUMAN NECESSITIES
A61G13/08
HUMAN NECESSITIES
A61G13/0054
HUMAN NECESSITIES
International classification
A61G7/015
HUMAN NECESSITIES
A61G13/08
HUMAN NECESSITIES
A61G13/12
HUMAN NECESSITIES
Abstract
An articulated patient support apparatus includes upper and lower body support frames hinged together to form a patient support assembly which is hinged to head and foot end supports. One end of the assembly includes a length compensator to enable hinged angulation between the body support frames. Hinge motors are connected between the frames to cause hinged articulation therebetween. One or both of the body support frames has a body slide assembly mounted thereon to enable part of a patient's body to move linearly along the particular body support frame by operation of a slide motor to compensate for hinged articulation of the frames. The hinge motors and slide motor have encoders interfaced to a controller to digitally coordinate sliding movement with hinging articulation.
Claims
1. A patient positioning apparatus for supporting a patient above a floor, the patient having a lower back region, the patient positioning apparatus comprising: a base with a head end portion and a foot end portion; and an elongate patient support structure supported above the floor by the base and configured for positioning the patient prone thereon, the patient support structure including an upper body slide mechanism, the upper body slide mechanism comprising a trolley and an upper body slide motor engaged with the trolley to positively translate the trolley along a frame of the patient support structure, wherein the upper body slide mechanism extends the lower back region when the mechanism is moved into an inclined orientation with the mechanism translating toward the head end portion of the base relative to the patient support structure.
2. The patient positioning apparatus of claim 1, wherein the frame comprises an upper body support frame and a lower body support frame, the upper body support frame supporting the upper body slide mechanism, the upper body support frame connected to the lower body support frame via a pair of spaced apart hinges, wherein the upper body support frame and the lower body support frame are configured to articulate about the pair of spaced apart hinges.
3. The patient positioning apparatus of claim 1, further comprising a pair of spaced apart pelvic pads positioned on the lower body support frame.
4. The patient positioning apparatus of claim 1, wherein the frame includes a spaced apart first and second rails, the trolley comprising spaced apart first and second channels, the first rail being disposed in the first channel, the second rail being disposed in the second channel.
5. The patient positioning apparatus of claim 1, wherein the first rail includes a first side surface and the second rail includes a second side surface that faces the first side surface, the first rail including a first groove extending into the first side surface and the second rail including a second groove extending into the second side surface, the trolley comprising a first guide bar positioned in the first groove and the a second guide bar positioned in the second groove.
6. The patient positioning apparatus of claim 4, further comprising a gearbox connected to the first rail by motor mount brackets, the motor being engaged with the gearbox.
7. The patient positioning apparatus of claim 6, further comprising a motor shaft extending through the gearbox, the motor shaft comprising sprockets secured on the opposite ends thereof.
8. The patient positioning apparatus of claim 7, wherein the sprockets are rotatably mounted on inner sides of the rails.
9. The patient positioning apparatus of claim 7, wherein the sprockets are rotatably mounted on inner sides of the rails, wherein pulleys are rotatably mounted on the inner sides of the rails at opposite ends thereof, an upper slide timing belt being revved about the sprockets and the pulleys.
10. The patient positioning apparatus of claim 1, wherein the frame includes a spaced apart first and second rails, the trolley comprising spaced apart first and second channels, the first rail being disposed in the first channel, the second rail being disposed in the second channel, the upper body slide mechanism including an encoder configured to accurately measure movement of the trolley relative to the rails and to provide a digital slide signal indicating a position of the trolley relative to the frame.
11. A patient support apparatus for manipulating a patient in a prone position, the patient having a lower back that can be angulated into an extended alignment, the apparatus comprising: a base with a head end supporting structure and a foot end supporting structure, the base supported on a floor; and an elongate patient support assembly supported above the floor by the base, the patient support assembly having a head end chest pad and a foot end pelvic pad for supporting the patient thereon, the patient support assembly including a lower body slide mechanism connected to the foot end pelvic pad, the lower body slide mechanism comprising an actuator and a motor configured to rotate the actuator, the motor comprising an encoder that provides a digital signal which indicates a linear position of the foot end pelvic pad relative to a frame of the patient support assembly, wherein when the lower back of the patient is angulated into the extended alignment, the lower body slide mechanism and the foot end pelvic pad are moved into an inclined orientation with respect to the floor and the pelvic pad both translates away from and angulates with respect to the head end chest pad.
12. The patient positioning apparatus of claim 11, wherein the motor is mounted directly to the frame.
13. The patient positioning apparatus of claim 11, wherein the frame comprises spaced apart first and second rails each including opposite top and bottom surfaces, the motor being coupled to the bottom surface of one of the rails, the lower body slide mechanism comprising a linear guide movable positioned in a housing, the housing being coupled to the top surface of one of the rails.
14. The patient positioning apparatus of claim 11, wherein the frame includes a hinge between the head end chest pad and the foot end pelvic pad, the hinge defining a hinge axis, the encoder being configured to enable coordination of the movement of the lower body slide mechanism so that the foot end pelvic pad is moved toward the hinge axis when the patient support assembly is hinged upwardly and away from the hinge axis when the patient support assembly is hinged downwardly.
15. A patient support apparatus for manipulating a patient in a prone position, the patient having a lower back that can be angulated into an extended alignment, the apparatus comprising: a base with a head end supporting structure and a foot end supporting structure, the base supported on a floor; and an elongate patient support assembly supported above the floor by the base, the patient support assembly having a head end chest pad and a foot end pelvic pad for supporting the patient thereon, the patient support assembly including an upper body slide mechanism connected to the head end chest pad, the upper body slide mechanism comprising a trolley and an upper body slide motor engaged with the trolley to positively translate the trolley along a frame of the patient support structure, the head end chest pad being coupled to the trolley, wherein when the lower back of the patient is angulated into the extended alignment, the upper body slide mechanism and the head end chest pad are moved into an inclined orientation with respect to the floor and the head end chest pad translates away from and angulates with respect to the pelvic pad.
16. A patient support apparatus for manipulating a patient, the apparatus comprising: a foot end support assembly comprising a foot end base and a foot end lift column upstanding from the foot end base; a head end support assembly comprising a head end base and a head end lift column upstanding from the head end base, the head end lift column spaced apart from the foot end lift column; a beam connecting the head end base and the foot end base; an upper body support structure operably coupled to the head end lift column at an outward end thereof, the upper body support structure configured to support a chest pad; a lower body support structure operably coupled to the foot end lift column at an outward end thereof; and a lower body slide mechanism operably engaged with the lower body support structure and comprising: a hip pad mounted on a hip pad support subassembly which is configured to slide relative to the lower body support structure; a lower body slide actuator operably coupled with the hip pad support subassembly and configured to actuate so as to cause linear movement of the hip pad relative to the upper body support structure and the chest pad when the hip pad is angulated with respect to the chest pad, and wherein the chest pad remains stationary with respect to the upper body support structure; and a motor configured to rotate the actuator, the motor comprising an encoder that provides a digital signal which indicates a linear position of the hip pad relative to a frame of the lower body support structure.
17. The patient support apparatus of claim 16, wherein, the head end lift column further comprises a head end roll motor configured to rotate a head end roll motor shaft so as to roll the upper body support structure, and wherein the foot end lift column further comprises a foot end roll motor configured to rotate a foot end roll motor shaft so as to roll the lower body support structure and a foot end bracket assembly coupled to and suspending from the foot end roll motor shaft, the foot end bracket assembly operably coupled to the foot end of the lower body support frame.
18. The patient support apparatus of claim 16, wherein the upper and lower body support structures are coupled together via a hinge.
19. The patient support apparatus of claim 16, wherein the lower body slide actuator comprises an actuator screw configured to rotate via the lower body slide actuator, the lower body slide mechanism further comprising a nut engaged with the screw, a rod coupled with the nut, and a bracket coupled with the rod, the rod coupled with the hip pad support subassembly.
20. The patient support apparatus of claim 16, wherein the foot end support assembly further comprises a foot end articulation mechanism at a terminus of the foot end lift column opposite the foot end base, and the head end support assembly further comprises a head end articulation mechanism at a terminus of the head end lift column opposite the head end base.
21. The patient support apparatus of claim 16, wherein the lower body slide mechanism further comprises a linear guide member operably engaged with the hip pad support structure, the hip pad support structure configured to slide relative to the linear guide member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS
(23) As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention, which may be embodied in various forms. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present invention in virtually any appropriately detailed structure.
(24) Referring to the drawings in more detail, the reference number 301 generally designates a patient support structure with a body slide position digitally coordinated with a hinge angle, according to the present invention. The patient support structure 301 generally includes an upper body frame 303 and a lower body frame 305 which are hingedly connected at a support hinge 307 to enable hinged articulation therebetween. A body slide assembly 309 is engaged with one of the body frames 303 or 305, such as the upper body frame 303, to avoid stretching or compressing the body of a patient on the support structure during articulation of the upper and lower body support frames 303 and 305 about hinge 307. Linear movement of the body slide assembly 309 is digitally coordinated with the angle of articulation of the frames 303 and 305 about the hinge 307.
(25) The body support frames 303 and 305 form a patient support assembly 311, with the upper body support frame 303 being hingedly connected to a head end support assembly 316 and the lower body support frame 305 hingedly connected to a foot end support assembly 318. The illustrated end support assemblies 316 and 318 are connected in fixed relation by an elongated center beam 320. One end of the patient support assembly 311 includes a length compensator mechanism 322, such as at a foot end of the lower body support frame 305, to enable the patient support assembly 311 to lengthen when the body support frames 303 and 305 are hingedly articulated.
(26) Referring to
(27) The illustrated lower body frame 305 includes a pair of elongated lower body support members 342 connected in spaced apart parallel relation by a foot crossbar assembly 344. Referring to
(28) On the illustrated patient support apparatus 301, hinged articulation of the patient support assembly 311 is actuated by a pair of hinge motor assemblies 365 which are engaged between the upper and lower body support frames 303 and 305. Referring to
(29) Returning to
(30) The illustrated worm drive unit 367 includes a rotary electric hinge motor 379 engaged through hinge motor gearing 381 with a substantially cylindrical worm 383 having one or more helical threads 385 or advancement structures formed on an external surface thereof. The gearing 381 includes internal gears (not shown) which reduce the rotary speed of the motor 379 to an appropriate rate for the worm 383. A housing of the motor 379 is joined to a housing of the gearing 381. The drive unit 367 includes a worm bracket 387 having bearing sets in which the worm 383 is rotatably mounted. The illustrated worm drive unit 367 has a hinge encoder 389 engaged therewith which outputs a hinge angle signal having a value which is proportional to the angle of articulation between the upper and lower body support frames 303 and 305 about the hinge axis 325. Rotary and angle encoders which are appropriate for use as the hinge encoder 389 are well known by those skilled in mechanical and electrical control arts.
(31) Referring to
(32) Although a specific embodiment of the hinge motor assemblies 365 is described and illustrated, other configurations of hinge motor assemblies 365 are contemplated. It is also foreseen that the patient support assembly 311 can be hingedly articulated by motors (not shown) located at the head and/or foot ends thereof. It is foreseen that the body support frames 303 and 305 could be hingedly connected to the head and foot end support assemblies 316 and 318 respectively but not hingedly connected to one another, as disclosed in U. S. Published Application 2011/0107516, which is incorporated herein by reference.
(33) The head and foot end support assemblies 316 and 318 are somewhat similar in structure and function. The end support assemblies 316 and 318 are sometimes referred to as support piers or support columns. The head end support assembly 316 includes a transversely extending head end base 400 having a head end lift column 402 upstanding from a central region thereof and terminating in a head end articulation mechanism 404. Similarly, the foot end support assembly 318 includes a transversely extending foot end base 406 with a foot end lift column 408 upstanding from a central region thereof and terminating an a foot end articulation mechanism 410. The illustrated end support bases 400 and 406 have casters 412 to render the patient support apparatus 301 mobile. Preferably, the casters 412 are capable of swiveling about vertical axes and being releasably locked in position when needed. Similarly, the casters 412 preferably have brake mechanisms (not shown) to selectively brake wheels thereof when needed. As illustrated, the head and foot end bases 400 and 406 are interconnected by the center beam 320.
(34) Referring to
(35) The head end lift column 402 terminates at an upper end in the head end articulation mechanism 404. The illustrated articulation mechanism 404 includes a mounting plate 416 which has a roll motor 418 (
(36) The illustrated head end articulation mechanism 404 includes a head end ladder bracket assembly 424 secured to the roll motor shaft 422. The assembly 424 includes a ladder bracket base plate 426 which is secured to the shaft 422 and a hinge or coupler plate 428 which is releasably connected to the base plate 426 by quick release pins or connectors 430. The hinge plate 428 has a pair of transversely spaced hinge lugs 432 depending therefrom. The lugs 432 have the hinge brackets 338 of the head crossbar assembly 330 pivotally connected thereto. Pivotal engagement of the hinge brackets 338 with the hinge lugs 432 enables the upper body support frame 303 to pivot relative to the head end support assembly 316.
(37) Referring particularly to
(38) In the illustrated patient support apparatus 1, the foot end of the patient support assembly 311 is provided with a greater degree of vertical movement than the head end. An upper section of the lift column 408 supports a secondary lift framework 438 forming a support for a secondary lift mechanism 439 of the foot end support assembly 318. The framework 438 includes a horizontal mounting plate 440 secured to a top end of the lift column 408, an elongated vertical back plate 442 secured to the mounting plate 440, vertical side plates 444 secured to the mounting plate 440 and the back plate 442, and a horizontal top plate 446 secured to the back plate 442 and the side plates 444. The components 440-446 may be secured to one another by welding or by other means.
(39) A pair of vertically extending, transversely spaced, and parallel secondary lift screws 448 are mounted in bearings in the top plate 446 and a bottom plate (not shown) extending from a lower end of the back plate 442. The lift screws 448 are threadedly engaged with outer ends of a secondary lift carriage 450 whereby simultaneous rotation of the lift screws 448 lifts or lowers the carriage 450. In the illustrated secondary lift mechanism 439, upper ends of the lift screws 448 have driven sprockets 452 mounted thereon. A reversible secondary lift motor 454 is mounted on the top plate 446 and has a drive sprocket (not shown) mounted on a motor shaft (not shown) of the motor 454. A sprocket chain (not shown) is engaged with the drive sprocket and the driven sprockets 452 whereby activation of the motor 454 causes rotation of the lift screws 448. The lift carriage 450 has a ladder pivot 456 rotatably mounted therein. The lift screws 448, lift carriage 450, and the sprockets 452 are covered by a secondary lift housing 458 and a top cover 460. The housing 458 is provided with a central slot 462 to provide clearance for the ladder pivot 456.
(40) The ladder pivot 456 has a foot ladder plate 464 secured thereto which has a foot end coupler or hinge plate 466 releasably connected thereto by quick-release connectors 468. The hinge plate 466 has a pair of transversely spaced hinge lugs 470 depending therefrom. The plates 464 and 466, the connectors 468, and the hinge lugs 470 form a foot end ladder bracket assembly 472. The hinge lugs 470 is hingedly connected to the hinge lugs 358 of the foot crossbar assembly 344 to enable hinged movement of lower body support frame 305 relative to the foot end support assembly 318. Connection of the ladder plate 464 to the ladder pivot 456 provides a passive pivot at the foot end of the patient support assembly 311 when the assembly is subjected to roll movement by activation of the roll motor 418 within the head end support assembly 316. It should be noted that the patient support assembly 311 can only be rolled when the ladder pivot 456 is aligned with the roll motor shaft 422. Otherwise, the foot end of the lower body frame 311 would be swung in an arc radially spaced from the ladder pivot 456.
(41) When a patient is supported on the patient support assembly 311 and the upper and lower body support frames 303 and 305 are pivoted about the hinge axis 325, a bending axis of the patient's body is spaced radially from the hinge axis 325. Because of this, the patient's body tends to be stretched when the patient support assembly 311 is hinged upwardly and compressed when the assembly 311 is hinged downwardly. In order to relieve such stretching or compressing stress on the patient's body, the patient must be repositioned or the upper or lower portion, or both portions, of the patient's body must be able to move linearly along the appropriate body support frame 303 or 305. The body slide assembly 309 is provided on either the upper or lower body support frame 303 or 305. It is also foreseen that a body slide assembly 309 could be provided on both of the body support frames 303 and 305.
(42) Referring to
(43) It is foreseen that the upper body slide mechanism 475 could be adapted for passive sliding to relieve stretching or compressing stresses on the patient's body when the patient support assembly 311 hinges up or down. However, a surgeon would likely prefer for the patient to be supported a stable and stationary platform during surgical procedures. Therefore, such a passively sliding upper body slide mechanism would require a brake (not shown) to fix the position thereof.
(44) In an embodiment of the patient support apparatus 301, the upper body slide mechanism 475 is provided with a upper body slide motor 492 engaged with the upper body trolley 477 to positively translate it along the upper body slide guides 481. The illustrated slide motor 492 is engaged with a gearbox 494 which is connected by motor mount brackets 496 to one of the upper body slide guides 481. A transversely extending slide motor shaft 498 extends through the gearbox 494 and has drive sprockets or pulleys 500 secured on the opposite ends thereof. The sprockets 500 are rotatably mounted on the inner sides of the slide guides 481. Freewheeling or driven sprockets or pulleys 502 are rotatably mounted on the inner sides of the slide guides 481 at opposite ends thereof. An upper slide timing belt 504 is reeved about the pairs of drive and driven sprockets 500 and 502 and secured to the trolley guide bars 487. The timing belts 504 are preferably toothed on their inner surface, as are the sprockets 500 and 502, to prevent slippage between the belt 504 and the sprockets 500 and 502.
(45) The upper body slide mechanism 475 includes an upper body slide (UBS) encoder 506 (
(46) In some circumstances it might be considered desirable to provide sliding adjustment of the lower body of a patient in response to upward or downward hinging articulation of the patient support assembly 311. Referring particularly to
(47) Each illustrated lower body slide mechanism 510 includes a hip pad support platform 512 in sliding engagement with a linear guide member 514 secured to a top surface of the associated hinge motor housing 371. The platform 512 is connected by a hip pad bracket 516 to a hip pad actuator rod 518. An elongated hip pad actuator support base or plate 520 is secured to the lower side the lower body support member 342 associated with the particular hinge motor housing 371 and may also be secured to the housing 371. A hip pad actuator screw 522 is rotatably supported in spaced apart screw bearings 524 depending from the support base 520. A hip pad actuator nut 526 is meshed with the screw 522 so that rotation of the screw 522 causes linear reciprocation of the nut 526 along the support base 520. A lower body slide actuator motor 528 is mounted on the support base and is engaged with the actuator screw 522 to rotate it.
(48) The motor 528 has a lower body slide encoder 530 engaged therewith and provides a digital lower body slide signal which indicates the linear position of the hip pad 512 relative to the lower body support frame 305. The lower body slide encoder 530 enables coordination of the movement of the lower body slide mechanism 510 so that the hip pad 512 is moved toward the hinge axis 325 (as shown in
(49) Referring to
(50) The inputs 539 include a hinge control 545 to enable personnel to cause the patient support assembly 311 to hinge upwardly or downwardly by directional activation of the hinge motors 379. As hinging articulation of the patient support assembly 311 occurs, the hinge encoders 389 provide hinge angle signals to the controller 537 to track the angle of the upper and lower body support frames 303 and 305 about the hinge axis 325 (
(51) The control system 535 preferably includes a manual body slide control 547 to enable initial positioning of the body slide assembly 309. The control 547 may be provided for controlling the upper body slide motor 492, the lower body slide motors 528, or both should both an upper body slide 475 and a lower body slide mechanism 510 be provided on the patient support apparatus 301. When the body slide assembly 309 is initially positioned, that position is detected by the upper body slide encoder 506 or lower body slide encoder 530 and conveyed to the controller 537 as the reference position of the body slide assembly 309. Thereafter, the upper body slide motor 492 is, or lower body slide motors 528 are, activated in such a manner as to coordinate the position of the associated body slide assembly 309 with the hinge angle as detected by the hinge encoders 389.
(52) Generally upper body slide trolley 477 or hip pad support platform 512 is moved toward the hinge axis 325 when the patient support assembly 311 is hinged upwardly and away from the hinge axis when the patient support assembly is hinged downwardly. The amount of linear movement of the trolley 477 or platform 512 is proportioned to the hinge angle between the body support frames 303 and 305 to avoid stretching or compression stresses in the patient's body as the patient support assembly 311 is hingedly articulated. The linear to angular movement relationship can vary depending on dimensional factors of the patient, such as the height, weight, girth, proportion of the upper body length to lower body length of the patient, and other factors. Such factors can be entered into the patient support controller 537 to control the proportion of linear movement of the trolley 477 or platform 512 to the hinge angle of the body support frames 303 and 305 in relation to the dimensional factors of the patient.
(53) In addition to the hinge motors 379 and the body slide motors 492 and 528, the patient support apparatus 301 includes the roll motor 418 (
(54) A roll control 555 is interfaced to the controller 537 for reversibly activating the roll motor 418. A roll encoder 557 is engaged with the roll motor 418 and interfaced with the controller 537 to track the roll angle of the patient support assembly 311. A head motor control 559 is interfaced to the controller 537 for activating the head lift motor 549 to raise or lower the head end of the patient support assembly 311. A head motor encoder 561 is engaged with the head motor 549 and interfaced with the controller 537 to track the vertical position of the head end of the patient support assembly 311. Foot primary and secondary (PRI/SEC) controls 563 are interfaced to the controller 537 for activation respectively the foot primary motor 551 and the foot secondary motor 454 to lift and lower the foot end of the patient support assembly 311. Foot primary and secondary motor encoders 565 are engaged with the foot primary and secondary motors 551 and 454 and interfaced with the controller 537 to track the vertical position of the foot end of the patient support assembly 311.
(55) Embodiments of the patient support apparatus 301 have been described and illustrated in which the body slide position is digitally coordinated with the hinge angle of the body support frames 303 and 305. Such embodiments disclose a hinge connection between the body support frames 303 and 305. However, it is foreseen that the present invention could also be advantageously applied to types of patient support apparatus to enable digital coordination of the linear position of a body slide assembly 309 provided on one of a set of body support frames (not shown) which are not hingedly connected but which are capable of being positioned in a range of angular relations. The present invention is also intended to encompass such types of patient support apparatus.
(56) It is to be understood that while certain forms of the present invention have been illustrated and described herein, it is not to be limited to the specific forms or arrangement of parts described and shown.