Two stress-separation strain wave gearing
10883589 ยท 2021-01-05
Assignee
Inventors
Cpc classification
F16H55/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H1/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H55/0833
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H49/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H1/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
In a strain wave gearing, the addendum tooth profile of an inner gear is defined by a formula and that of an outer gear is by another formula at a principal cross-section located at a tooth-trace-direction center of the outer gear, on the basis of a movement locus (Mc) of =1 by the teeth of the outer gear with respect to those of the inner gear. The tooth profiles of the dedenda of each of the inner gear and the outer gear are set to any shape that does not interfere with the tooth profile of the addendum of the other gear. It is possible to avoid superimposed flexion-induced bending stresses and tensile stresses caused by load torque arising at the long-axis locations of the outer gear, and the transmission torque capacity of a strain wave gearing can be improved.
Claims
1. A strain wave gearing comprising: a rigid internally toothed gear, a flexible externally toothed gear arranged coaxially to an inside of the rigid internally toothed inner gear, and a wave generator fitted inside the flexible externally toothed gear; the externally toothed gear being flexed into an ellipsoidal shape by the wave generator, outer teeth of the ellipsoidally flexed externally toothed gear meshing with inner teeth of the internally toothed gear in proximity to sections at opposite ends of the ellipsoidally flexed externally toothed gear in a long axis direction thereof; the internally toothed gear, and the externally toothed gear, are both spur gears of module m; a number of teeth of the externally toothed gear being fewer by 2n than a number of teeth of the internally toothed gear, where n is a positive integer; at a location along the long axis on an ellipsoidal rim neutral curve of the externally toothed gear in an axis-perpendicular cross-section at a predetermined location along a tooth trace direction of the externally toothed gear, radial flexion with respect to a rim neutral circle prior to flexion being 2mn, where is a deflection coefficient, and where an axis-perpendicular cross-section established at a predetermined location along the tooth trace direction of the externally toothed gear is a principal cross-section, the principal cross-section being a non-deflection cross-section in which the deflection coefficient =1; a movement locus where the deflection coefficient =1 by the teeth of the externally toothed gear with respect to the internally toothed gear, and where meshing of the externally toothed gear with respect to the internally toothed gear in the principal cross-section, comprises rack meshing; a tooth profile of an addendum of the internally toothed gear being specified by the following formula a,
x.sub.Ca=0.25 mn (+sin )
y.sub.Ca=0.5 mn (1+cos )(formula a) where 0; a tooth profile of an addendum of the externally toothed gear being specified by the following formula b,
x.sub.Fa=0.25 mn (+sin cos(/2))
y.sub.Fa=0.5 mn (1cos )(formula b) where 00.1 and 0; and the tooth profiles of dedenda of each of the gear and the externally toothed gear being set to any shape that does not interfere with the tooth profile of the addendum of the other gear.
2. The strain wave gearing according to claim 1, wherein a dedendum profile of the internally toothed gear at a location of its maximum thickness is given by the following formula c,
x.sub.Ca=0.25 mn (+sin )
y.sub.Ca=0.5 mn (1cos )}(Formula c) where 0; and a dedendum profile of the externally toothed gear at a location of its maximum tooth thickness is given by the following formula d,
x.sub.Fa=mn (/2/20.25(+sin cos(/2)))
y.sub.Fa=0.5 mn (1cos )(Formula d) where 0.
3. The strain wave gearing according to claim 1, wherein the tooth profiles of axis-perpendicular cross-sections along the tooth trace direction of the internally toothed gear are defined by the above formula a; and the tooth profiles of axis-perpendicular cross-sections in the tooth trace direction of the externally toothed gear are defined by the above formula b.
4. The strain wave gearing according to claim 1, wherein the externally toothed gear is equipped with a flexible cylindrical barrel part, and a diaphragm extending in a radial direction from a back end of the cylindrical barrel part, the outer teeth being formed in an outer peripheral section at a front open end side of the cylindrical barrel part; the amount of flexion of the outer teeth changes relative to a distance from an end of the outer teeth adjacent the diaphragm to an open end of the outer teeth at the front end opening side in the tooth trace direction; the principal cross-section is located at a center along the tooth-trace-direction between the outer teeth open end portion and the outer teeth inner end portion of the outer teeth; the tooth profile of the externally toothed gear in the principal cross-section is defined by an addendum profile that is defined by the above formula b; and the tooth profile in axis-perpendicular cross-sections, other than the principal cross-section, in the tooth trace direction in the externally toothed gear are shifted profiles in which the tooth profile of the principal cross-section is subjected to shifting according to an amount of flexion of each of the axis-perpendicular cross-sections, wherein the tooth profiles of axis-perpendicular cross-sections along the tooth trace direction, from the principal cross-section to the outer tooth open end of the externally toothed gear, are obtained by subjecting the tooth profile of the principal cross-section to shifting, in such a way that apex portions of the movement locus where the deflection coefficient >1 described by the tooth profile in each of the axis-perpendicular cross-sections contact apex portions of the movement locus where the deflection coefficient >1 in the principal cross-section; and the tooth profiles of axis-perpendicular cross-sections of the tooth trace direction, from the principal cross-section to the outer tooth inner ends of the outer gear, are obtained by subjecting the tooth profile of the principal cross-section to shifting, in such a way that nadir portions of the movement locus where the deflection coefficient >1 described by the tooth profiles in the axis-perpendicular cross-sections contact nadir portions of the movement locus where the deflection coefficient >1 in the principal cross-section.
5. The strain wave gearing according to claim 4, wherein the tooth profiles of axis-perpendicular cross-sections of the tooth trace direction, from the principal cross-section to the outer tooth open end of the externally toothed gear, are obtained by shifting the tooth profile of the principal cross-section, the amount of shifting being defined by the following formula,
h= cos .sub.cos .sub.1, where values of .sub. and .sub.1 are solutions of the following simultaneous equations,
(1 cos .sub.)/ sin .sub.(1cos .sub.1)/sin .sub.1=0
.sub. sin .sub..sub.1+sin .sub.1=0.
6. The strain wave gearing according to claim 5, wherein the tooth profiles of axis-perpendicular cross-sections along the tooth trace direction, from the principal cross-section to the outer tooth inner ends of the outer gear, are obtained by shifting the tooth profile of the principal cross-section, the amount of shifting being defined by the following formula,
h=1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
MODE FOR CARRYING OUT THE INVENTION
(15) (Configuration of Strain Wave Gearing)
(16)
(17) As shown in the drawings, the strain wave gearing 1 has an annular, rigid inner gear 2, sometimes referred to as an internally toothed gear, a flexible outer gear 3, sometimes referred to as an externally toothed gear, arranged to the inside thereof, and a wave generator 4 of ellipsoidal profile, set at the inside. The inner gear 2 and the pre-deformation outer gear 3 are spur gears of module m. The difference in the number of teeth between the inner gear 2 and the outer gear 3 is 2n (n is a positive integer), and the circular outer gear 3 of the strain wave gearing 1 is ellipsoidally flexed by the ellipsoidal profile of the wave generator 4. Outer teeth 34 of the outer gear 3 (hereinafter, in some instances termed simply teeth 34) and inner teeth 24 of the inner gear 2 (hereinafter, in some instances termed simply teeth 24) mesh with one another near sections at either end in the direction of a long axis La of the outer gear 3 when ellipsoidally flexed.
(18) As the wave generator 4 rotates, the location of meshing by the two gears 2, 3 moves in a circumferential direction, and the two gears 2, 3 rotate in relative fashion in accordance with the difference in the number of teeth of the gears. The outer gear 31 is equipped with a flexible cylindrical barrel part 31, a diaphragm 32 continuous with flare in a radial direction from a back end 31b which is one end of the cylindrical barrel part 31, a boss 33 continuous with the diaphragm 32, and the outer teeth 34, which are formed in an outer peripheral surface section at a front end opening 31a side at the other end of the cylindrical barrel part 31.
(19) The ellipsoidal-profile wave generator 4 is set within an inner peripheral surface section of the outer tooth formation section of the cylindrical barrel part 31. The wave generator 4 causes the cylindrical barrel part 31 to undergo a gradual increase in flexion towards the outside or the inside the radial direction, towards the front opening 31 from the back end 31b at the diaphragm side. As shown in
(20) In an axis-perpendicular cross-section at any location in the tooth trace direction of the outer gear 34, a circle passing through the center in the thickness direction of the root rim of the outer gear 34 prior to ellipsoidal flexing is a rim neutral circle. On the other hand, an ellipsoidal curve passing through the center in the thickness direction of the root rim after ellipsoidal flexing is termed a rim neutral curve. The amount of flexion w in the long axis direction with respect to the rim neutral circle at a long axis location on the ellipsoidal rim neutral curve is represented by 2mn, where is is a deflection coefficient (a real number including 1).
(21) Specifically, where the number of outer teeth 34 of the outer gear 3 is denoted by Z.sub.F, the number of inner teeth 24 of the inner gear 2 by Z.sub.C, and the gear ratio of the strain wave gearing 1 by R (=Z.sub.F/(Z.sub.CZ.sub.F)=Z.sub.F/2n), the value (mZ.sub.F/R=2mn) obtained by dividing the pitch circle diameter mZ.sub.F of the outer gear 3 by the gear ratio R is the amount of regular (standard) amount of flexion w.sub.0 (=2mn) in the long axis direction. The strain wave gearing 1 is typically designed to induce flexion by the regular amount flexion w.sub.0, in a region where the ball center of a wave bearing of the wave generator 4 is located in the tooth trace direction of the outer gear 3, and normally at a location in a center portion in the tooth trace direction of the outer gear.
(22) The deflection coefficient represents a value obtained by dividing the amount of flexion w in axis-perpendicular cross-sections in the tooth width direction of the outer gear 3, by the regular amount flexion. Consequently, in the outer gear 34, the deflection coefficient at the location at which the regular amount flexion w.sub.0 is obtained is =1, the deflection coefficient at cross-sectional locations of lesser amounts of flexion w is <1, and the deflection coefficient at cross-sectional locations of greater amounts of flexion w is >1. A tooth profile with which the regular amount flexion w.sub.0 (=1) is obtained in the outer gear 34 is termed a non-deflection tooth profile, a tooth profile with which an amount of flexion less than the regular amount flexion (<1) is obtained is termed a negative deflection tooth profile, and a tooth profile with which an amount of flexion greater than the regular amount flexion (>1) is obtained is termed a positive deflection tooth profile. In the present example, an axis-perpendicular cross-section in a center portion in the tooth trace direction of the outer gear 34 is established as the principal cross-section 34c in which =1.
(23)
x.sub.Fa=0.5 mn ( sin )
y.sub.Fa=mn cos
(24) To simplify the description, the above formulas are represented by the following formula (1), where module m=1 and n=1 (difference in number of teeth 2n=2).
x.sub.Fa=0.5( sin )
y.sub.Fa= cos (Formula 1)
(25) (Method for Forming Tooth Profile in Principal Cross-Section)
(26) A tooth profile of the addendums of the inner teeth 24 in the principal cross-section 34c (deflection coefficient =1), afforded by rack approximation, will be described. The movement locus Mc obtained in the principal cross-section 34c in the outer gear 34 is utilized in order to specify the addendum profile of the inner teeth 24 in the principal cross-section 34c.
(27) First, in the movement locus Mc in the principal cross-section 34c of
(28) The addendum profile for the teeth 24 of the inner gear 2 established in this manner is given by the following formula 2.
x.sub.Ca=0.5{(1)+( sin )}
y.sub.Ca={(1+cos )1}(Formula 2)
where 0.
(29) Since =0.5 and =1, substituting these into formula 2 gives formula 2A.
(30) (Inner Gear Addendum Profile)
x.sub.Ca=0.25 (+sin )
y.sub.Ca=0.5 (1+cos )(Formula 2A)
(31) where 0.
(32) Subsequently, the first similarity curve BC undergoes 180 rotation and (1)-fold similarity transformation, with point C, which is the end point at the opposite side from point B in the similarity curve BC, as the center, to obtain a curve. This curve is given by the following formula 3.
x()=0.5{(1)(+ sin }
y()={(1)(1cos )}(Formula 3)
(33) where 0.
(34) Since =0.5 and =1, substituting these into formula 2 gives formula 3A.
x()=0.25(+sin )}
y()=0.5(1cos )(Formula 3A)
(35) where 0.
(36) (Outer Gear Addendum Profile)
(37) Here, the addendum profile of the outer gear 34 is specified by the following formula 3B.
x.sub.Fa=0.25( sin cos(/2))
y.sub.Fa=0.5(1cos )(Formula 3B)
(38) where <0.1, and 0
(39) In formula 3B, meshing of the outer gear 3 with the inner gear 2 at the long axis La of the ellipsoidal rim neutral curve is eliminated by introducing the term cos(/2) so that, at the long axis La, only bending stress due to ellipsoidal flexion is present, with tensile stress due to transmission torque load gradually increasing at positions further away from the long axis La.
(40) (Example of Inner Gear Dedendum Profile)
(41) The dedendum profile of each of the two gears 2, 3 may be any profile that does not give rise to interference with the addendum profile of the counterpart gear. For example, the dedendum profile of the inner gear 2 can be such that a curve created in the inner gear 2 during the interval that the addendum profile of the outer gear 3 moves from the apex point to the nadir point of the movement locus Mc is defined as the dedendum profile of maximum tooth thickness of the inner gear 2. This dedendum profile is given by the following formula 4.
x.sub.Ca=0.25 (+sin )
y.sub.Ca=0.5(1cos )}(Formula 4)
(42) where 0.
(43) Likewise, the curve that the addendum profile of the inner gear 2 creates in the outer gear 3 during the interval that the addendum profile of the outer gear 3 moves from the apex point to the nadir point of the movement locus Mc can be defined as the dedendum profile of maximum tooth thickness of the outer gear 3. This dedendum profile is given by the following formula 5.
x.sub.Fa=/2/20.25 (+sin cos(/2))
y.sub.Fa=0.5 (1cos )}(Formula 5)
(44) where 0.
(45)
(46) (Tooth Profiles in Axis-Perpendicular Cross-Sections Other than Principal Cross-Sections)
(47) In a flat type strain wave gearing, the tooth profiles of axis-perpendicular cross-sections in the tooth trace direction of the inner gear 2 and the outer gear 3 are the same as the tooth profiles in the principal cross-section 34c established as described above.
(48) By contrast, in a cup-type strain wave gearing or a top hat-type strain wave gearing, tooth profiles of axis-perpendicular cross-sections in the tooth trace direction of the inner gear 2 are identical to the tooth profile at the location of the principal cross-section 34c established as described above. However, tooth profiles of axis-perpendicular cross-sections other than the principal cross-section 34c in the tooth trace direction of the outer gear 3 are shifted profiles in which the tooth profile of the principal cross-section 34c has been subjected to shifting according to the amount of flexion of each axis-perpendicular cross-section.
(49) Specifically, the tooth profiles of axis-perpendicular cross-sections in the tooth trace direction from the principal cross-section 34c to the outer teeth open end portion 34a of the outer gear 3 are tooth profiles obtained when the outer tooth profile 34C of the principal cross-section 34c undergoes shifting such that apex portions of >1 movement loci described by the outer teeth 34 in axis-perpendicular cross-sections contact an apex portion of the =1 movement locus in the principal cross-section 34c. The tooth profiles of axis-perpendicular cross-sections in the tooth trace direction from the principal cross-section 34c to the outer teeth inner end portion 34b of the outer teeth 34c are tooth profiles obtained when the outer tooth profile 34C of the principal cross-section 34c undergoes shifting such that nadir portions of <1 movement loci described by the outer teeth 34 in axis-perpendicular cross-sections contact a nadir portion of the =1 movement locus in the principal cross-section 34c.
(50) In specific terms, tooth profiles of cross-sections in the tooth trace direction, other than the principal section, in the outer gear 3 are established as follows. As shown in
h=()(1)
(51) As noted above, a rack-approximated movement locus of the teeth 34 of the outer gear 3 with respect to the teeth 24 of the inner gear 2 in axis-perpendicular cross-sections of the outer gear in which the deflection coefficient is 1 or greater is indicated by the following formula.
x.sub.Fa=0.5 ( sin )
y.sub.Fa= cos (Formula A)
(52) A pressure angle .sub. of a tangent to a movement locus, with respect to a point on the movement locus, is indicated by the following formula.
tan .sub.=0.5(1 cos .sub.)/ sin .sub.(Formula B)
(53) A pressure angle .sub.1 of a tangent with respect to a point on the =1 movement locus is indicated by the following formula.
tan .sub.1=0.5(1cos .sub.1)/sin .sub.1(Formula C)
(54) The pressure angles are thereby equated to obtain the following formula.
(1 cos .sub.)/ sin .sub.(1cos .sub.1)/sin .sub.1=0(Formula D)
(55) Next, the x coordinates of the contact points are equated to obtain the following formula.
.sub. sin .sub..sub.1+sin .sub.1=0(Formula E)
(56) Here, by simultaneously solving formula D and formula E, and calculating .sub. and .sub.1, the amount of shifting h is calculated from the following formula.
h= cos .sub.cos .sub.1(Formula F)
(57) Next, in axis-perpendicular cross-sections situated at locations from the principal cross-section 34c to the outer teeth inner end portion 34b of the outer gear 3 and in which the deflection coefficient is <1, the teeth 34 of the outer gear 3 are shifted such that a nadir portion of a movement locus Mb1 of the teeth 34 of the outer gear 3 with respect to the teeth 24 of the inner gear 2 contacts a nadir portion of the movement locus Mc in the principal cross-section 34c, as shown in
h=1
(58)
(59) A quartic curve C1 having the principal cross-section 34c as the apex point and contacting the straight shifting lines L1, L2 is also shown in
(60)
(61)
(62) As will be understood from the drawings, while approximate, at locations from the outer tooth open end portion 34a to the outer tooth inner end portion 34b of the outer gear 3, the tooth profiles make useful contact, centered on the principal cross-section 34c.
(63) As described above, in the present example, by making necessary corrections to the tooth profile of the flexible outer gear 3 of the strain wave gearing 1, in an axis-perpendicular cross-section having a deflection coefficient of =1 (the principal cross-section 34c), the location of meshing of the outer gear 3 with respect to the inner gear 2 in the outer gear 3 is moved away from the location of the long axis La of the ellipsoidal rim neutral curve of the outer gear 3, and gradual meshing commences. In so doing, superimposition of bending stress produced by flexion, and tensile stress caused by load torque, arising at long axis locations of the ellipsoidal rim neutral curve of the outer gear as encountered in the prior art, can be avoided. Thus, separation of the two stresses (bending stress and tensile stress) can be achieved, whereby the transmission torque capacity of the strain wave gearing can be improved, without the need to adopt negative deflection flexing having a deflection coefficient of <1 in a flat type strain wave gearing, or to adopt negative deflection flexing having a deflection coefficient of <1 along the entire tooth profile in a cup type or top-hat-type strain wave gearing.