Lifting frame for a wind turbine blade
10883477 ยท 2021-01-05
Assignee
Inventors
- Michael Kastrup (Ebeltoft, DK)
- Adrian Botwright (Sabro, DK)
- Troels Vahle (Grenaa, DK)
- Lucia Quintana (Aarhus, DK)
- Jacob Antonsen (Aarhus, DK)
- Martin Damm (Aarhus, DK)
- Kristoffer Lolk Fredriksen (Aarhus, DK)
Cpc classification
B66C1/108
PERFORMING OPERATIONS; TRANSPORTING
F03D13/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2250/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
Lifting yoke and method; the lifting yoke configured for connecting to, and lifting, a wind turbine blade transport frame, said yoke being generally rectangular and comprising four corner posts connected by struts; each corner post being configured for internally receiving therein an upwardly oriented locating finger atop a said transport frame shoulder; said corner post having a housing enclosing an internal space and extending between a lower foot face and a top; said corner post having, at said lower foot face, an aperture dimensioned to receive a said locating finger into said internal space; said corner post further comprising guide surfaces enclosed within said housing and spaced apart to define a locking space and configured to snugly receive a said locating finger; each guide surface comprising a locking aperture; wherein a movable locking element is configured to engage both said locking apertures to thereby bridge said locking space; said locking element being configured to engage a lifting point at said locating finger; said movable locking element constituting the primary lifting element of said lifting yoke.
Claims
1. An assembly for lifting a wind turbine blade comprising: a wind turbine blade transport frame, said frame having a longitudinal, lateral and upright extent, and comprising four upright frame struts which together define a generally cuboid internal space having a said longitudinal extent between two pairs of said upright struts, wherein said frame is configured for transporting a root end or tip portion of a longitudinally extending wind turbine blade, said frame being stackable with similar frames, said frame having four top shoulders and four feet, said feet of said frame being conformed to be stackable on corresponding said shoulders of another similar frame, wherein each said shoulder is provided with a locating finger, each said finger having a height above said shoulder, and wherein each said foot is provided with a recess conformed to receive a said locating finger, and wherein each said finger is provided with a lifting aperture configured as a load bearing lifting point for lifting said frame or a stack of said frames; and a lifting yoke configured for connecting to, and lifting, a wind turbine blade transport frame, said yoke being generally rectangular and comprising four corner posts connected by struts; each corner post being configured for internally receiving therein an upwardly oriented locating finger atop a shoulder of said transport frame; said corner post having a housing enclosing an internal space and extending between a lower foot face and a top; said corner post having, at said lower foot face, an aperture dimensioned to receive a said locating finger into said internal space; said corner post further comprising guide surfaces enclosed within said housing and spaced apart to define a locking space and configured to snugly receive a said locating finger; each guide surface comprising a locking aperture; wherein a movable locking element is configured to engage both said locking apertures to thereby bridge said locking space; said locking element being configured to engage a lifting point at said locating finger; said movable locking element constituting the primary lifting element of said lifting yoke.
2. The lifting yoke according to claim 1, said locking space further including an adjustably movable reference surface therein, configured to abut with said locating finger.
3. The lifting yoke according to claim 1, further comprising a lifting sling having four centrally connected branches, each one being releasably attachable to a respective said corner post, each said branch having an effective length between said central connection and a corner post connector; and wherein two said branches have a shorter effective length than the other two.
4. A method of lifting a wind turbine blade transport frame by means of a lifting yoke, the method comprising: providing said wind turbine blade transport frame, said frame having a longitudinal, lateral and upright extent, and comprising four upright frame struts which together define a generally cuboid internal space having a said longitudinal extent between two pairs of said upright struts, wherein said frame is configured for transporting a root end or tip portion of a longitudinally extending wind turbine blade, said frame being stackable with similar frames, said frame having four top shoulders and four feet, said feet of said frame being conformed to be stackable on corresponding said shoulders of another similar frame, wherein each said shoulder is provided with a locating finger, each said finger having a height above said shoulder, and wherein each said foot is provided with a recess conformed to receive a said locating finger, and wherein each said finger is provided with a lifting aperture configured as a load bearing lifting point for lifting a said frame or a stack of said frames; providing said lifting yoke, wherein said lifting yoke is generally rectangular and comprises: four corner posts connected by struts, wherein each corner post is configured to internally receive therein a locating finger, wherein said corner post comprises: a housing enclosing an internal space and extending between a lower foot face and a top, wherein at said lower foot face, an aperture dimensioned to receive a said locating finger into said internal space; and guide surfaces enclosed within said housing and spaced apart to define a locking space and configured to snugly receive a said locating finger, wherein each guide surface comprises: a locking aperture, wherein a movable locking element is configured to engage both said locking apertures to thereby bridge said locking space, wherein said locking element being configured to engage a lifting point at said locating finger, and wherein said movable locking element constituting the primary lifting element of said lifting yoke; aligning said four corner posts with said locating fingers; receiving each said locating finger within said locking space in a respective said corner post; actuating respective said locking mechanisms to engage said locating fingers through respective said lifting apertures; and lifting a first said frame by means of said lifting yoke suspended from a lifting apparatus.
5. The method according to claim 4, further including lifting a stack of said frames by suspending a second or third or more said frame below said first frame, each said frame being suspended from the one immediately above it.
6. The method according to claim 5, each said transport frame further comprising a retractable arm assembly proximate one or more said top or bottom corner thereof; and further comprising, proximate at least one said top or bottom corner thereof, a clamping claw arrangement; said retractable arm assembly fixingly engaging a corresponding said claw arrangement at an adjacent frame in said stack; and wherein said second or third or more frames below said first frame are each suspended from the frame immediately above by said retractable arm and clamping claw arrangement.
7. The method according to claim 4, further including aligning said locking apertures in said guide surfaces with said lifting aperture in said locating finger by adjusting the position of a movable reference surface in said locking space.
8. The method according to claim 4, further including aligning said corner posts with said locating fingers of a transport frame by first bringing a reference surface depending from a said corner post into engagement with a flank of a said shoulder of said transport frame.
9. A lifting yoke comprising: four corner posts connected by struts in a generally rectangular arrangement, wherein each corner post is configured to internally receive therein a locating finger, and wherein said corner post comprises: a housing enclosing an internal space and extending between a lower foot face and a top, wherein at said lower foot face is located an aperture dimensioned to receive said locating finger into said internal space; and a plurality of guide surfaces enclosed within said housing, spaced apart to define a locking space, and configured to snugly receive said locating finger therein, wherein each guide surface comprises a locking aperture, wherein a movable locking element is configured to engage said locking apertures to thereby bridge said locking space, wherein said locking element is configured to engage a lifting point at said locating finger, and wherein said movable locking element constitutes the primary lifting element of said lifting yoke.
10. The lifting yoke according to claim 9, wherein said struts comprise two respectively lengthways and two lateral struts.
11. The lifting yoke according to claim 9, wherein a portion of said movable locking element is received in a passage which extends outside said internal space.
12. The lifting yoke according to claim 9, wherein said movable locking element is reciprocably movable between a locking and a release position by an operator.
13. The lifting yoke according to claim 9, wherein one or more of said corner posts further includes a locating skirt downwardly dependent therefrom and configured with a reference surface designed to rest against a flank.
14. The lifting yoke according to claim 13, wherein said reference surface of said locating skirt has a lowermost flared portion.
15. The lifting yoke according to claim 9, wherein said top of each said corner post comprises a lifting eye in a substantially planar eye plate; wherein each said eye plate lies in a respective plane, an imaginary, common intersection of all of which coincides with a central region within said yoke.
16. The lifting yoke according to claim 15, wherein each said eye plate lies in a respective plane, an imaginary, common intersection of all of which coincides with an off-centre location within a central region within said yoke.
17. The lifting yoke according to claim 16, wherein said off-centre location within a central region within said yoke lies closer to one laterally extending side of said rectangular frame than to the other.
18. The lifting yoke according to claim 9, said locking space further including an adjustably movable reference surface therein, configured to abut with said locating finger.
19. The lifting yoke according to claim 9, further comprising a lifting sling having four centrally connected branches, each one being releasably attachable to a respective said corner post, each said branch having an effective length between said central connection and a corner post connector; and wherein two said branches have a shorter effective length than the other two.
20. The lifting yoke according to claim 9, wherein said locking element is a bolt inside a sleeve and wherein said bolt is operable using a bolt handle running in grooves or slots in said sleeve.
Description
(1) Additional aspects of the invention including various optional features thereof will be explained with reference to the following non-limiting examples including the following drawings in which:
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(17) In the multiple stacked blade arrangement shown in
(18) As can be seen from the tip frame 20 illustrated in
(19) At the top 76, 96 of each tip or root frame 20, 10 there may be provided locating fingers 36 which may co-operate with a recess (not visible in these drawings) at the bottom 75, 95 of the relevant frame. Necessarily, a recess or finger 36 of a first tip or root frame 20, 10 will co-operate to facilitate stacking with the corresponding finger 36 or recess of a similar frame to be stacked atop or beneath. In this context, a recess 16 may be in the form of an aperture.
(20) Stacking frames for storage or stowage, as well as transferring frames off from stacks or onto stacks can be made easier when the effective height dimension H.sub.t of the tip frame 20 of a frame pair is equal to or substantially equal to the effective height H.sub.r of the root frame 10. In this context, the effective height of a frame may correspond to be the distance from a contact surface beneath the frame base 75, 95 on which the frame may rest in e.g. a storage or stowage or transport situation, to the frame top 76, 96, on which a superposed, stacked frame will rest. Preferably, also the effective width dimension W.sub.t of the tip frame 20 of a frame pair may be equal to or substantially equal to the effective width W.sub.r of the root frame 10. In the present context, the effective width of a frame 5 may correspond to the distance between the outermost surface of a proximal 72, 92 or distal 71, 91 pair of upright struts.
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(22) Also shown in
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(24) As shown in
(25) In accordance with aspects of the invention, it is preferred for the root frame 10 of a pair to have an effective length L.sub.r greater than the effective length L.sub.t of the tip frame 20. In this context, the effective length of a frame 10, 20 may correspond to the distance between the most proximal surface of a proximal upright strut 72, 92 and the most distal surface of a distal upright strut 71, 91. Still preferably, the effective length L.sub.r of the root frame 10 of a frame pair may be at least twenty percent greater than the effective length L.sub.t of the tip frame 20. Still preferably, the effective length L.sub.r of the root frame 10 of a frame pair may be at least thirty percent greater than the effective length L.sub.t of the tip frame 20. The stability of a root frame 10 or root frame stack may thereby be further enhanced.
(26) Preferably, frames 5 may be stacked atop each other by placing a foot 12 of a first frame A atop a shoulder 14 of a second frame B (see
(27) As can be seen from
(28) Also visible in
(29) The present invention is mainly concerned with efficiently lifting wind turbine blade frames, in particular stacked blade frames containing blades. This task has been approached with a view to being as simple, efficient and non-invasive on the other transport frame design criteria as possible. In aspects therefore, the manner of interconnecting remaining frames in a stack may be important, although many different solutions are possible. Hence, the interconnection of adjacent frames, although discussed in this disclosure may be achieved in different ways than described below.
(30) With reference to
(31) The yoke 130 is dimensioned and configured such that each connecting piece 131 is positioned to engage with a top shoulder 14 of a transport frame 5. The yoke 130 comprises easily operable locking elements for secure engagement with, and release from, transport frames 5. The yoke 130 is preferably constructed rigid and robust enough to withstand lifting heavy loads of in the region of fifty tons or more. Nevertheless, it is designed to be manually operable in most respects.
(32) Each corner post 134 may comprise a housing 135 defining an interior region enclosing operative components of the connecting piece 131. Notably, the housing 135 may securely and supportingly enclose guide surfaces 127, preferably provided on guide plates 152 which generally define a locking space between them for snugly receiving a transport frame locating finger 36. A locking mechanism at a connecting piece 131 may in particular comprise a locking element 156 illustrated in the present example as a locking bolt inside a sleeve 163. Preferably, the locking element 156 is easily operable by an operator. In the case illustrated, a locking element 156 may be operated using a bolt handle 161. For added safety, the bolt handle 161 may run in grooves or slots in a bolt sleeve 163. The sleeve 163 may include longitudinal slots allowing a forward and retracting motion of the bolt, and also transverse slots, for blocking a forward or retraction motion of the same.
(33) The yoke 130 is designed to allow, as simply and effectively as possible, operative, lifting connection with transport frames 5 at locating fingers 36. These fingers are provided with a lifting point 28. The corner posts 134 of the yoke 130 are therefore designed to simply, swiftly and firmly engage a load bearing locking element 156 with the relevant lifting transport frame lifting point 28.
(34) This is achieved in the illustrated example by providing two guide surfaces 127 with locking apertures. The guide surfaces 127 may preferably be the surfaces of thick guide plates 152, configured to both receive and locate a locating finger 36 in a locking space therebetween, as well as to define a locking passage along a locking axis 158 which may pass therethrough and also through a lifting point 28 in the locating finger 36.
(35) For increased effectiveness, the locking space between guide plates 152 may be configured with a movable reference surface. This may enable more precise location of a locating finger 36 within the locking space. In particular, the movable reference surface may be adjustable by means of an easily operable adjuster 151 and may abut with the locating finger 36. A change in position of the reference surface may thereby change the position of a locating finger 36 inside the locking space. In turn, the relative arrangement of locking passages through the guide plates 152 in relation to the lifting point 28 at a locating finger 36 may be shifted. In particular, an alignment between the lifting point 28, which may be a hole or passage, and the locking passages in the guide plates 152 may be improved, thereby improving the effectiveness and ease of use of the lifting yoke 130. In the illustrated embodiment, the reference surface may be the end of a threaded bolt. In other words, the adjuster 151 may, in embodiments, be a bolt 151 passed through a threaded plate fixed to the corner post housing 135. Preferably each corner post 134 may comprise an adjuster 151. Preferably, the adjusters 151 of laterally or longitudinally opposite corner posts 134 may act in opposition to each other. Hence, a push action by one adjuster 151 may result in a relative movement of a locating finger 35 against the action of an adjuster 151, at the laterally opposite corner post 134. In some cases, a tightening action on one adjuster 151 may result in a need to loosen an adjuster 151 at an opposite corner post 134. In this way, two-directional adjustment may be achieved using only push adjusters 151.
(36) In order to easily position a yoke 130 on a transport frame, it is envisaged to initially apply an aperture 132 in a foot 133 thereof to a first locating finger 36 (36a) which is longer than the other three. The yoke 130 may loosely engage the first finger 136 allowing itself to be easily swung into alignment with the remaining three locating fingers 36 before being lowered into engagement with them all. Alternatively or additionally, a second locating finger 36 (36b) may be shorter than the first but longer than the remaining two (36c, 36d). In this case, the yoke 130, after engaging the first locating finger, may then readily be brought into engagement with the second of these before finally being positioned for engagement with the remaining two. Preferably the longest and second longest locating finger may be placed at diagonally opposite corners of a yoke frame. It is pointed out that the yoke 130 illustrated at
(37) Nevertheless, the depending reference surface 157 may be a useful aid to locating a lifting yoke 130 on a transport frame 5. In particular, the yoke 130 having one or more depending reference surface at a corner post 134, may be moved nearby a relevant transport frame 5 such that the reference surface abuts a flank, i.e. a side, of an upright strut of a transport frame 5, proximate a shoulder 14 thereof. The yoke 130 and a transport frame 5 may be configured such that this corresponds to a reference position in which the locating finger is aligned with both the aperture 133 of the foot 133 of a corner post 134 and with the locking space between two guide surfaces 127. From that position, the yoke may be simply lowered onto the transport frame shoulders so that a foot 133 of the yoke corner post 134 abuts and rests on a shoulder 14 of the transport frame 5. For added effectiveness the yoke 130 may be provided with more than one reference surface 157. In the illustrated embodiment, four reference surfaces 157 are provided, one at each corner post 134. In alternatives, there may be provided two or three reference surfaces 157. In the illustrated embodiment, reference surfaces 157 are positioned facing each other from opposite sides of the yoke 130. This may still further increase their precision.
(38) The yoke 130 may be configured to be suspended from a sling-type lifting apparatus. In particular, the yoke 130 may be provided with lifting eyes 153 capable of receiving lifting tackle such as a shackle or such like. Suitable lifting tackle may comprise a lifting sling 138 with four arms attached to a central connector. In co-operation with this, there may preferably be provided a lifting eye 153 at each corner of the yoke 130, preferably atop a corner post 134. For added strength and resilience, the lifting eye 153 may be oriented in line with the pulling direction, during lifting, of a sling arm. Therefore, the lifting eye 153 may be received in or at an eye plate 155, preferably substantially planar and oriented in the pulling direction of a lifting sling arm. Hence, ordinarily, each eye plate 155 may be oriented generally towards a central region of the yoke 130.
(39) In some cases, there may be uneven weight distribution around the blades 1 and frames 5 or around a stack of these. After all, wind turbine blades 1 generally have a more or less irregular shape. The effect of this may be that loads in a lifting sling 138 during lifting a blade or blade stack may be unevenly distributed and may lead to listing of a suspended load. This can be dangerous and can have unpredictable consequences, both for safety, and for the condition of a blade 1, which may suffer damage as a result of stresses during lifting at a wrong angle. To counter this, it is proposed to provide a lifting sling 138 with different length arms, so that the lifted load, i.e. blade, frames and yoke, always remains in the intended orientation during lifting, preferably substantially horizontal. An illustration of this is given in
(40) The lifting apparatus and method which has been described relates to the lifting between a yoke 130 and one or more transport frames 5. It is intended, as part of the described lifting apparatus and method, for the frames other than a topmost frame to be lifted using stacking connectors which interconnect frames for safe transportation. Nevertheless, it may be advantageous in connection with the present invention, to utilise locating fingers both for locating frames atop one another in a stack, and to use locating fingers as a lifting point during lifting of a frame or stack. Hence, a method and apparatus for securely interconnecting frames, also in the context of lifting, has been developed and is further described hereinafter with particular reference to
(41) Therefore, in further aspects, remaining frames of a stack may be connected together using a stacking connector. In embodiments, a stacking connector may comprise a connector arm 142 at one frame 5 and a co-operating clamping claw 162 at an adjacent frame in a stack. Also visible in the tip frame 20 and root frame 10 illustrated in respective
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(43) A connector arm 142 may comprise two longitudinally extending segments joined together at a hinge end and at a distal end. A hinge end thereof may include a hinge element which may be receivable in a hinge block. A distal end thereof may comprise a push plate which may serve to connect together said distal ends of the opposing blades of an arm 142. Alternatively, and arm may comprise a single strut with a passage therethrough. An arm 142 may thereby define a cavity accommodating a clamping claw 162 or a catch 146. In aspects, a catch 146 or a clamping claw 162 may be positioned between said two opposing segments in a respective engagement or retracted position of an arm 142. Thereby, a tensioner 144 acting on the push plate, in particular through the same, may securely abut against respectively a retaining surface of said catch 146 or against an anvil surface 164 (see also
(44) Conversely, at the opposite end of a same frame strut, and as illustrated in
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(46) In additional aspects, as illustrated in
(47) The term retractable, applied to arms 142 of a stacking connector, does not necessarily imply retractability in a vertical direction although this is one possibility and has been illustrated. Preferably the term retractable implies the capability to be moved between an engagement position and a retracted, non-engagement position in relation to a catch such as clamping claw 162.
(48) The examples illustrated herein show a variety of optional features not all of which need to be combined together in the context of the invention. On the other hand, all and any recited features may be combined together unless prevented by the laws of physics or unless manifestly impossible for another reason.