METHOD AND APPARATUS FOR STERILIZATION OF RESPIRATORY MASKS
20230048205 · 2023-02-16
Inventors
- Sven LEPSCHY (Palm Beach Gardens, FL, US)
- Aaron WILLIAMS (Kalamazoo, MI, US)
- Derek VANDERWEIDE (Grand Rapids, MI, US)
- Daniel OSTERHOUSE (Mattawan, MI, US)
- Thomas VAUGHN (Battle Creek, MI, US)
- Thomas MELTZ (Kalamazoo, MI, US)
- Jesse MANTYLA (Battle Creek, MI, US)
Cpc classification
A61L2/24
HUMAN NECESSITIES
A61L2202/24
HUMAN NECESSITIES
International classification
Abstract
A sterilization apparatus for sterilizing a respiratory mask is described. The sterilization apparatus comprises a sterilization chamber, an articulating mask support disposed inside the sterilization chamber, a bi-directional fan system disposed inside the sterilization chamber and configured to move air through an air passage to simulate human breathing, and a sterilization agent generator coupled to the sterilization chamber. The bi-directional fan system pumps air that includes the sterilization agent back and forth through the oxygen mask via the air passage, to mimic normal breathing of an individual using the mask.
Claims
1. A sterilization apparatus comprising: a sterilization chamber; an articulating mask support disposed inside the sterilization chamber; a bi-directional fan system disposed inside the sterilization chamber and configured to move air through an air passage to simulate human breathing; and a sterilization agent generator coupled to the sterilization chamber.
2. The sterilization apparatus according to claim 1, further including a control processor configured to control operation of the articulating mask support, the bi-directional fan system, and the sterilization agent generator.
3. The sterilization apparatus according to claim 1, wherein the sterilization agent generator includes a sanitizing system that uses ultraviolet (UV) light to generate hydroxyls as a sterilization agent, and wherein the sanitizing system is coupled to the sterilization chamber to provide the sterilization agent into the sterilization chamber.
4. The sterilization apparatus according to claim 1, wherein the articulating mask support functionally mimics the form of a human head such that a mask can be strapped to the articulating mask support.
5. The sterilization apparatus according to claim 4, wherein the articulating mask support is divided into a front face and back portion such that the front face and back portion are moveable with respect to one another.
6. The sterilization apparatus according to claim 1, further including an ultraviolet (UV) lighting system disposed within the sterilization chamber to provide a secondary sterilization agent.
7. The sterilization apparatus according to claim 5, wherein the control processor is further configured to send a command signal to the articulating mask support to cause the back portion of the articulating mask support to move relative to the front face of the articulating mask support in a first direction, thereby stretching straps of the mask to tighten the mask against the front face of the articulating mask support such that a seal is formed.
8. The sterilization apparatus according to claim 7, wherein the control processor is further configured to, after the mask is tightened against the front face of the articulating mask support, activate the sterilization agent generator to flood the sterilization chamber with a sterilization agent.
9. The sterilization apparatus according to claim 8, wherein the control processor is further configured to activate the bi-directional fan system to pump air back and forth through the mask via the air passage, and wherein a volume and a pressure of the air moved by the bi-directional fan system is set to mimic normal breathing of an individual using the mask.
10. The sterilization apparatus according to claim 7, wherein the control processor is further configured to send a command signal to the articulating mask support to cause the back portion of the articulating mask support to move relative to the front face of the articulating mask support in a second direction opposite to the first direction, thereby loosening the mask against the front face of the articulating mask support so that a seal portion of the mask is sterilized.
11. The sterilization apparatus according to claim 1, wherein the sterilization agent generator includes a sanitizing system that uses ionized hydrogen peroxide as a sterilization agent, and wherein the sanitizing system is coupled to the sterilization chamber to provide the sterilization agent into the sterilization chamber.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0023] It is to be understood that the attached drawings are for purposes of illustrating aspects of various embodiments and may include elements that are not to scale.
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DETAILED DESCRIPTION OF THE INVENTION
[0038] The invention will be described with reference to certain preferred embodiments and the accompanying figures which show various embodiments of a respiratory mask, sterilization apparatus, and stowage devices, in accordance with the invention. It will be understood, however, that the scope of the invention is not limited to those specifically disclosed embodiments. As just one example, aviation respiratory masks and their sterilization will be described below, but the invention is applicable to respiratory masks and devices other than those used in aviation.
[0039] In this regard, in the descriptions herein, certain specific details are set forth in order to provide a thorough understanding of various embodiments of the invention. However, one skilled in the art will understand that the invention may be practiced at a more general level without one or more of these details. In other instances, well-known structures have not been shown or described in detail to avoid unnecessarily obscuring descriptions of various embodiments of the invention.
[0040] Any reference throughout this specification to “one embodiment”, “an embodiment”, “an example embodiment”, “an illustrated embodiment”, “a particular embodiment”, and the like means that a particular feature, structure or characteristic described in connection with the embodiment is included in at least one embodiment. Thus, any appearance of the phrase “in one embodiment”, “in an embodiment”, “in an example embodiment”, “in this illustrated embodiment”, “in this particular embodiment”, or the like in this specification is not necessarily all referring to one embodiment or a same embodiment. Furthermore, the particular features, structures or characteristics of different embodiments may be combined in any suitable manner to form one or more other embodiments.
[0041] Unless otherwise explicitly noted or required by context, the word “or” is used in this disclosure in a non-exclusive sense.
[0042] Further, the phrase “at least” is or may be used herein at times merely to emphasize the possibility that other elements may exist beside those explicitly listed. However, unless otherwise explicitly noted (such as by the use of the term “only”) or required by context, non-usage herein of the phrase “at least” nonetheless includes the possibility that other elements may exist besides those explicitly listed. For example, the phrase, ‘based at least on A’ includes A as well as the possibility of one or more other additional elements besides A. In the same manner, the phrase, ‘based on A’ includes A, as well as the possibility of one or more other additional elements besides A. However, the phrase, ‘based only on A’ includes only A. Similarly, the phrase ‘configured at least to A’ includes a configuration to perform A, as well as the possibility of one or more other additional actions besides A. In the same manner, the phrase ‘configured to A’ includes a configuration to perform A, as well as the possibility of one or more other additional actions besides A. However, the phrase, ‘configured only to A’ means a configuration to perform only A.
[0043] The word “device”, the word “machine”, the word “system”, and the phrase “device system” all are intended to include one or more physical devices or sub-devices (e.g., pieces of equipment) that interact to perform one or more functions, regardless of whether such devices or sub-devices are located within a same housing or different housings. However, it may be explicitly specified according to various embodiments that a device or machine or device system resides entirely within a same housing to exclude embodiments where the respective device, machine, system, or device system resides across different housings. The word “device” may equivalently be referred to as a “device system” in some embodiments.
[0044] The word “sterilizing”, the word “sanitizing”, and the word “cleaning” are used interchangeably in the description and are all intended to convey a process that removes, kills, or deactivates various forms of life (in particular referring to microorganisms such as viruses, bacteria, fungi, and spores).
[0045]
[0046] A personal individual mask preferably stays with the user, e.g., pilot, while in training and when assigned for duty in a duty station, e.g., aircraft. In some embodiments, the respiratory mask 1 is compatible with a quick disconnect kit 3 (also referred to as a quick connect kit or a quick disconnect/connect kit). In some embodiments, the quick disconnect kit 3 connects the respiratory mask to an air supply. In some embodiments, the respiratory mask 1 may include one or more of the accessory solutions described in this application.
[0047] In some embodiments, the quick disconnect kit 3 includes a fitting assembly installed into the gas (e.g. oxygen) hose line 2 at any point along the line 2. In some embodiments, the quick disconnect kit 3 facilitates the rapid connect and disconnect of a respiratory mask 1 such as an oxygen mask to an oxygen supply.
[0048] In some embodiments, as shown in
[0049]
[0050] In some embodiments, as shown in
[0051]
[0052]
[0053]
[0054]
[0055]
[0056] In some embodiments, the pressurized gas includes pure oxygen under pressure or any other sanitizing gas such as ozone or nitrous oxide (NO) that penetrates the crevasses of the mask 1 and provides sanitation of areas the gas touches.
[0057] Sterilization of the mask is not limited to methods that require distribution of a sanitizing gas and may also be performed using ultraviolet light strips 13 or bulbs 14, as shown in
[0058] In some embodiments, the mask 1 may be maintained in a cleaned or sanitized state using a filter 15, as shown in
[0059]
[0060] In some embodiments, the mask 1 may include electronic components 13 such as a microphone or earbuds, as shown in
[0061] Embodiments of the invention are also contemplated that include using materials that can be heat treated, steam treated or autoclaved to destroy pathogens, permitting the use or safe disposal of masks 1. These embodiments can be combined with one or more embodiments set forth in this application.
[0062]
[0063] In some embodiments, various sanitation or sterilizing methods may be used to sterilize the mask 1. It should be noted that the invention is not limited to the details of these sanitation methods, which are provided for purposes of illustration only. Some examples of sanitation methods include heat, alcohol solutions, alcohol mists, hydrogen peroxide solutions, hydrogen peroxide mists, ozone gas, pure oxygen gas, steam, UV lighting, detergent solutions and mists, ammonia solutions, perchlorate or bleach solutions.
[0064] In some embodiments, very high heat that kills pathogens may be used to disinfect the mask 1. In some embodiments, the mask or parts of the mask to be disinfected may be placed in an autoclave or have heat applied to any surface intended to be sanitized.
[0065] In some embodiments, the mask 1 may be sterilized by using a high percent alcohol solution of at least 70% alcohol to disinfect the mask. In some embodiments, the mask or parts of the mask to be disinfected may be fully immersed into a solution to apply alcohol to any surface intended to be sanitized.
[0066] In some embodiments, the mask 1 may be sterilized by misting or spraying the mask with a high percent alcohol solution of at least 70% alcohol. In some embodiments, the mask or parts of the mask to be disinfected may be fully sprayed by a solution to apply alcohol to any surface intended to be sanitized.
[0067] In some embodiments, the mask 1 may be sterilized by dipping the mask into a hydrogen peroxide solution. In some embodiments, the mask or parts of the mask to be disinfected may be fully immersed into a solution to apply hydrogen peroxide to any surface intended to be sanitized.
[0068] In some embodiments, the mask 1 may be sterilized by misting or spraying the mask with a hydrogen peroxide solution. In some embodiments, the mask or parts of the mask to be disinfected may be fully sprayed by a solution to apply hydrogen peroxide to any surface intended to be sanitized.
[0069] In some embodiments, the mask 1 may be sterilized by using isolated ozone gas to disinfect the mask. In some embodiments, the mask or parts of the mask to be disinfected may have ozone gas applied to any surface intended to be sanitized. The method of application may include pressurized gas or immersing the mask into a chamber that does or will contain ozone gas.
[0070] In some embodiments, the mask 1 may be sterilized by using isolated pure oxygen gas to disinfect the mask. In some embodiments, the mask or parts of the mask to be disinfected may have pure oxygen gas applied to any surface intended to be sanitized. The method of application may include pressurized gas or immersing the mask into a chamber that does or will contain pure oxygen gas.
[0071] In some embodiments, the mask 1 may be sterilized by using heated steam to disinfect the mask. In some embodiments, the steam is applied to any mask surface intended to be sanitized. Alternatively, in some embodiments, the mask or parts of the mask may be immersed into a chamber that does or will contain heated steam. In some embodiments, the steam shall be hot enough to sanitize any surface. In some embodiments, the steam may be pressurized.
[0072] In some embodiments, the mask 1 may be sterilized by using UV-C lighting to disinfect the mask. In some embodiments, the mask or parts of the mask to be disinfected may have UV-C light applied to any surface intended to be sanitized. The method of dispersing UV-C may vary and may include photoactivated reactive molecules.
[0073] In some embodiments, the mask 1 may be sterilized by using detergent solutions, e.g., sodium lauryl sulfate. Detergent solutions are well known in the art to dissolve the lipid envelopes of viruses and disrupt bacteria, thereby removing potential pathogens. In some embodiments, ammonia and its salts can also be used to help sanitize the surfaces of the mask and its containers.
[0074] In some embodiments, the mask 1 may be sterilized by using ionized hydrogen peroxide as a sterilizing agent. In some embodiments, that mask 1 may be sterilized by using ultraviolet light to convert moisture in air into hydroxyls and organic oxidants that act as sterilization agents. Hydroxyls and organic oxidants kill airborne viruses, bacteria, and mold. Hydroxyls react with volatile organic compounds (VOCs) to neutralize and decompose these chemicals and to generate powerful organic oxidants, which also sanitize but are not as reactive so they exist longer than hydroxyls. Hydroxyls and organic oxidants do not negatively impact materials, making them safe for use in high-end oxygen masks. Hydroxyls and organic oxidants also eliminate cigarette smoke, chemical odors, and mildew, providing additional benefits beyond sterilization.
[0075]
[0076] In the illustrated example shown in
[0077] In the case of aviation masks used in a diluter or demand system 50 for high altitude flight, the straps 26 usually are inflatable to permit the oxygen mask 1 to be easily placed around a user's head. The straps are then deflated so that the mask 1 is held tight against the user's face in order to provide a proper seal. In such cases, in some embodiments, it is not desirable to inflate the straps 26 during a routine sterilization process. Accordingly, another method of making sure that the oxygen mask 1 is secured tight against the articulating mask support 22 (i.e. the face of the human head mannequin) may be used.
[0078] In the embodiment shown in
[0079] Operation of the sterilization apparatus, according to some embodiments of the invention, will now be described. In some embodiments, an operator places the oxygen mask 1 on the articulating mask support 22 and closes the sterilization chamber 20. Upon activation by a user control, or alternatively responding automatically to the closing of the sterilization chamber 20 through a switching device, the control processor 36 sends a command signal to the actuator 60 to activate the actuator arm 64. As the actuator arm 64 extends, the back portion 27 of the mask support 22 moves relative to the front face 25 to increase the separation between the front face 25 and back portion 27, thereby stretching the straps 26 and tightening the oxygen mask 1 against the front face 25 of the mask support 22. Once a proper seal has been established, the command processor 36 activates the sanitizing system 34 to flood the sterilization chamber 20 with a sterilization agent such as hydrogen peroxide vapor or UV treated air having hydroxyls and organic oxidants. In some embodiments, either before or after the activation of the sanitizing system 34, the command processor 36 activates the bi-directional fan system 30 to pump air back and forth through the oxygen mask 1 via the air passage 32. The volume and pressure of air moved by the bi-directional fan system 30 is set to mimic normal breathing of an individual using the oxygen mask 1. As the air passes back and forth through the oxygen mask 1, any diluter system 50 and/or exhaust valves 55 contained within the mask are exercised so that the sterilization agent reaches every surface within the oxygen mask 1.
[0080] In other words, the mannequin (mask support 22) and bi-directional fan system 30 essentially mimic the human breathing process of inhaling and exhaling air, causing the air flow to move in both directions. This simulated breathing process permits each valve in the mask 1 and tubing 2 to cycle through its different states (such as open or close), thereby fully sterilizing each valve.
[0081] In some embodiments, the tubing 2 may be effectively sealed from the other portions of the mask 1 by maintaining a positive pressure in the tubing 2. The positive pressure prevents contaminants from outside the tubing 2 to be drawn into the tubing. Thus, in these embodiments, the sterilization agent may not need to be diffused through the tubing 2.
[0082] In some embodiments, gas, such as air, is radiated with UV-C light to generate sterilization agents such as hydroxyls and organic oxidants, which are then moved back and forth across the valves. This eliminates the need for a specialized sanitizing gas such as hydrogen peroxide vapor to be used.
[0083] In some embodiments, during this process of bi-directionally moving the sterilization agent, the command processor 36 also sends a command signal to the actuator 60 to move the actuator arm 68 and push the mask rest 40 outward, thereby lifting the oxygen mask 1 slightly from the front face 25, thereby allowing the sterilization agent to also act on the surface of the oxygen mask 1 normally sealed against the front face 25. Once the sterilization process is complete, the sterilization agent is preferably vented from the sterilization chamber 20 through a carbon layer filter containing titanium dioxide.
[0084] While the sterilization agent should be sufficient to neutralize any highly infectious pathogens of concern, in some embodiments, the sterilization chamber 10 is also provided with UV lights 42 (preferably UV-C) positioned around the articulating mask support 22 to provide a further sterilization agent. In some embodiments, a UV light 42 is provided within the mask support 22 and the mask support 22 is made out of a material transparent to UV light, thereby providing UV light sterilization to the inside of the oxygen mask 1 as well as the outside surface thereof.
[0085] The invention has been described with reference to certain embodiments thereof. It will be understood, however, that modification and variations are possible. For example, operation of the sterilization apparatus can be through manual controls thereby eliminating the need for the control processor 36. Different sanitizing agents other than hydrogen peroxide or UV-treated air having hydroxyls or organic oxidants may also be employed. While the preferred mask support 12 takes the form of a human head mannequin, other structures can be employed to hold the oxygen mask 14 without specifically mimicking the human head, as long as the portion of the mask support 12 directly supporting the oxygen mask 14 provides a sufficient seal to mimic use of the oxygen mask 14 is normal operation. Still further, the embodiment illustrated in
[0086] Subsets or combinations of various embodiments described above provide further embodiments.
[0087] These and other changes can be made to the invention in light of the above-detailed description and still fall within the scope of the present invention. In general, in the following claims, the terms used should not be construed to limit the invention to the specific embodiments disclosed in the specification. Accordingly, the invention is not limited by the disclosure, but instead its scope is to be determined entirely by the following claims.