Systems, methods and apparatuses for processing plant embryos
10883081 ยท 2021-01-05
Assignee
Inventors
- Gregory W. Adams (Sussex Corner, CA)
- Andrew W. McCartney (Plumweseep, CA)
- John F. Lawless (Quispamsis, CA)
- John Aikens (New Maryland, CA)
- Chris Davenport (Keswick Ridge, CA)
Cpc classification
A01H4/005
HUMAN NECESSITIES
A01H4/006
HUMAN NECESSITIES
International classification
C12M1/12
CHEMISTRY; METALLURGY
C12M1/36
CHEMISTRY; METALLURGY
A01H4/00
HUMAN NECESSITIES
Abstract
A pick-and-place system for plant embryos includes a tray for receiving a suspension of plant embryos. The tray is movable to repeatedly reposition the plant embryos. An identification system is proximate the tray for identifying a target plant embryo amongst the plant embryos in the suspension. The identification system is configured to identify the target plant embryo while the tray is moving. A robotic arm is proximate the tray and is in communication with the identification system. The robotic arm is actuatable to pick the target plant embryo out of the suspension while the tray is moving, and deposit the target plant embryo at a target location.
Claims
1. A pick-and-place method for plant embryos, comprising: a) flowing a suspension of singulated plant embryos into a tray while moving the tray; b) moving the tray; c) while moving the tray, identifying a target plant embryo amongst the plant embryos in the suspension in the tray using an identification system proximate the tray; d) after step c) and while moving the tray, picking the target plant embryo out of the suspension in the tray using a robotic arm proximate the tray and in communication with the identification system, the robotic arm actuatable to pick the target plant embryo out of the suspension in the tray while the tray is moving; and after step d), the robotic arm depositing the target plant embryo at a target location, wherein the moving the tray comprises rotating the tray and wherein the tray comprises a base surface and central axis that is perpendicular to the base surface, and the tray is movable by rotation about the central axis, wherein the tray further comprises an outer rim extending upwardly from the base surface and around a periphery of the base surface, and an inner rim extending upwardly from the base surface, whereby the base surface is annular and extends between the inner rim and the outer rim, and the outer rim is taller than the inner rim, and the inner rim defines a drain of the tray.
2. The method of claim 1, wherein the suspension of singulated plant embryos are maintained in suspension by: a) supplying the suspension of the plant embryos in a liquid to a holding vessel; b) immersing a rotational flow impeller in the suspension, the rotational flow impeller having at least a first blade, wherein the first blade defines a plane of rotation; and c) stirring the suspension by rotating the rotational flow impeller about a generally vertical axis of rotation.
3. The method of claim 1, comprising flowing the suspension along a dispersion element into the tray, wherein: i) the dispersion element comprises an upstream end spaced from the tray, a downstream end adjacent the tray, and a sidewall extending between the upstream end and downstream end; ii) a cross-sectional area of the sidewall increases from the upstream end to the downstream end; and iii) step a) comprises flowing the suspension of plant embryos along the sidewall, preferably wherein the sidewall is conical.
4. The method of claim 1, wherein step c) comprises identifying the target plant embryo based on size.
5. The method of claim 4, wherein step c) further comprises illuminating the suspension in the tray with a colored light.
6. The method of claim 4, wherein step c) comprises: i) capturing images of the plant embryos in the suspension in the tray; ii) analyzing the images; and iii) identifying the target plant embryo based on the images.
7. The method of claim 1, wherein step d) comprises actuating the robotic arm to pick the target plant embryo out of the suspension, the robotic arm having a tip for handling the target plant embryo, and applying a suction force to the tip to draw the target plant embryo towards the tip.
8. The method of claim 7, further comprises step e) wherein step e) comprises actuating the robotic arm to move the target plant embryo to the target location and applying a blowing force to release the target plant embryo from the tip.
9. The method of claim 7, wherein: i) the tip comprises a conduit in fluid communication with a source of suction, and a screen upstream of the conduit and in fluid communication with the conduit; ii) step d) comprises suctioning the target plant embryo onto the screen, and step e) comprises blowing the target plant embryo off of the screen.
10. The method of claim 2, wherein the first blade is generally perpendicular to the plane of rotation and step c) comprises inducing rotational flow in the holding vessel, wherein radial flow and/or axial flow are inhibited.
11. The method of claim 2, further comprising rotating the rotational flow impeller at a speed selected to avoid the formation of a vortex in the holding vessel.
12. The method of claim 5, wherein the coloured light is a green light.
13. A pick-and-place system for plant embryos, comprising: a) a tray for receiving a suspension of plant embryos, wherein the tray is movable to repeatedly reposition the plant embryos, wherein the tray comprises a base surface and central axis that is perpendicular to the base surface, and the tray is movable by rotation about the central axis, wherein the tray further comprises an outer rim extending upwardly from the base surface and around a periphery of the base surface, and an inner rim extending upwardly from the base surface, whereby the base surface is annular and extends between the inner rim and the outer rim, and the outer rim is taller than the inner rim, and the inner rim defines a drain of the tray; b) an identification system proximate the tray for identifying a target plant embryo amongst the plant embryos in the suspension in the tray, wherein the identification system is configured to identify the target plant embryo while the tray is moving; and c) a robotic arm proximate the tray and in communication with the identification system, the robotic arm actuatable to pick the target plant embryo out of the suspension in the tray while the tray is moving, and deposit the target plant embryo at a target location.
14. The system of claim 13, wherein the system further, comprises: a) a holding vessel; b) a rotational flow impeller the rotational flow impeller rotatable about a generally vertical axis of rotation, the rotation flow impeller having at least a first blade, wherein the first blade defines a plane of rotation wherein the holding vessel and the rotational flow impellar are for maintaining separated plant embryos in suspension.
15. The system of claim 13, wherein the identification system comprises a camera and an image processing system connected to the camera, the camera positioned to capture images of the plant embryos in the suspension as the tray is moved, and the image processing system configured to analyze the images and identify the target plant embryo amongst the plant embryos in the suspension, wherein the image processing system is configured to determine at least one parameter of the plant embryos.
16. The system of claim 15, wherein the identification system further comprises a light positioned to illuminate the plant embryos in the suspension in the tray.
17. The system of claim 13, wherein the robotic arm comprises a tip for handling the target plant embryo, and is actuatable to move the tip horizontally between the tray and the target location, and downwardly towards the tray to pick the target plant embryo out of the suspension, wherein the tip is configured to apply suction to draw the target plant embryo towards the tip, configured to apply a blowing force to release the target plant embryo from the tip.
18. The system of claim 17, wherein the tip comprises: i) a screen for holding the first target plant embryo; and ii) a conduit between the screen and a source of suction for suctioning the target plant embryo onto the screen.
19. The system of claim 13, further comprising a conduit for depositing the suspension of plant embryos into the tray, the conduit having an inlet end portion for receiving the suspension of plant embryos and an outlet end portion for dispensing the suspension of plant embryos into the tray; wherein the tray is movable with respect to the outlet end portion to spread the suspension as the suspension is deposited into the tray.
20. The system of claim 19, wherein the outlet end portion of the conduit comprises a dispersion element for further spreading the suspension as the suspension is deposited into the tray, and: i) the dispersion element comprises an upstream end spaced from the tray, a downstream end adjacent the tray, and a sidewall extending therebetween; and ii) a cross-sectional area of the sidewall increases from the upstream end to the downstream end.
21. The system of claim 14, wherein the first blade is generally perpendicular to the plane of rotation, generally non-parallel to the axis of rotation, generally non-perpendicular to the axis of rotation, and the shaft extends along the axis of rotation, and/or the holding vessel does not include any baffles.
22. The system of claim 20, wherein the dispersion element is conical.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The drawings included herewith are for illustrating various examples of articles, methods, and apparatuses of the present specification and are not intended to limit the scope of what is taught in any way. In the drawings:
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DETAILED DESCRIPTION
(22) Various apparatuses or processes will be described below to provide an example of an embodiment of the claimed subject matter. No embodiment described below limits any claim and any claim may cover processes or apparatuses that differ from those described below. The claims are not limited to apparatuses or processes having all of the features of any one apparatus or process described below or to features common to multiple or all of the apparatuses described below. It is possible that an apparatus or process described below is not an embodiment of any exclusive right granted by issuance of this patent application. Any subject matter described below and for which an exclusive right is not granted by issuance of this patent application may be the subject matter of another protective instrument, for example, a continuing patent application, and the applicants, inventors or owners do not intend to abandon, disclaim or dedicate to the public any such subject matter by its disclosure in this document.
(23) The development of plant embryos in vitro may generally include four phases: (1) initiation or induction, to initiate formation of embryogenic tissue; (2) multiplication or maintenance, to multiply and mass produce embryogenic tissue; (3) development, to develop and form mature embryos; and (4) post development steps. Optionally, cryogenic storage may precede phase (1). Processes for carrying out phases (1) to (3) are known in the art, and will not be described in detail herein. The present disclosure relates to the fourth phase.
(24) Upon completion of development of plant embryos in vitro (i.e. upon completion of phase (3)), the plant embryos may be attached to and/or embedded in residual tissues (e.g. embryogenic suspensor mass), and attached to other embryos (e.g. other healthy embryos, or other underdeveloped, incompletely developed, or abnormally developed embryos). Disclosed herein are systems, methods, and apparatuses for processing these plant embryos. More specifically, disclosed herein are systems, methods, and apparatuses for singulation of these plant embryos, as well as pick-and-place systems, methods, and apparatuses for the singulated plant embryos.
(25) As used herein, the term singulation refers to a process whereby plant embryos that have been developed in vitro are separated from each other and/or cleaned of attached residual tissues. The term singulation includes processes in which all of the plant embryos in a given batch or group are fully separated from each other and fully cleaned of attached residual tissues, and processes in which only some of the plant embryos in a given batch or group are fully separated from each other and fully cleaned of attached residual tissues, and process in which some or all embryos in a given batch or group are partially separated from each other and/or partially cleaned of attached residual tissues.
(26) The term singulated plant embryos (or simply singulated embryos) refers to a batch or group of plant embryos that have undergone this singulation process, and as such includes batches or groups in which all of the plant embryos are fully separated from each other and fully cleaned of attached residual tissues, and in which only some of the plant embryos are fully separated from each other and fully cleaned of attached residual tissues, and in which some or all embryos are partially separated from each other and/or partially cleaned of attached residual tissues. Accordingly, the term suspension of singulated plant embryos can refer to a suspension in which some of the embryos are still attached to each other and to residual tissue, while some of the embryos are detached from any other embryos and any residual tissue.
(27) The term pick-and-place refers to the processing of these singulated plant embryos as individual, discrete embryos. This processing of individual discrete embryos may include, for example, identifying embryos of a certain size amongst the singulated embryos, picking up the identified embryos, and placing the identified embryos into receiving plates.
(28) Referring now to
(29) Referring to
(30) Referring still to
(31) In some examples, the subjecting to shear forces may be carried out in the absence of a stirring implement, such as an impeller. The high speed achieved during vortexing may be sufficient to cause singulation of the plant embryos 102, even in the absence of a stirring implement. Separating the plant embryos 102 without using a stirring implement may help to maintain the health of the plant embryos 102, as high speed collisions between the plant embryos 102 and a stirring implement, which can cause damage to the embryos, are avoided.
(32) As noted above, from the singulation module 200, the suspension 202 is supplied to the holding module 300. For example, the suspension 202 may flow under the force of gravity from the singulation module 200, through a conduit 206 and a valve 208, and to the holding module 300. In the holding module 300, the plant embryos 102 are maintained in suspension, while awaiting processing in the pick-and-place module 400. The holding module 300 may also be referred to as a system for maintaining separated plant embryos in suspension.
(33) Referring now to
(34) The holding module 300 further includes an impeller 304, which is shown in further detail in
(35) Referring still to
(36) In the example shown, the shaft 316 extends along a shaft longitudinal axis 318, which in use defines an axis of rotation of the impeller 304, and is coincident with the longitudinal axis 306 of the holding vessel 302. A motor 320 (shown in
(37) Referring still to
(38) In alternative examples, the first blade may be another shape other than cylindrical. For example (not shown), the first blade may be generally planar, and have a top surface, a bottom surface, a leading edge, and a trailing edge. In such examples, the first blade (i.e. the top and bottom surfaces) may be generally perpendicular to the plane of rotation, or exactly perpendicular to the plane of rotation.
(39) As used herein the term generally perpendicular includes orientations of between 80 degrees and 100 degrees. The term exactly perpendicular refers to orientations of 90 degrees. Similarly, the term generally parallel includes orientations of between 10 degrees and 10 degrees. The term exactly parallel refers to orientations of 0 degrees. Further, the term generally non-perpendicular includes any orientation that is not between 80 degrees and 100 degrees, and the term generally non-parallel includes any orientation that is not between 10 degrees and 10 degrees.
(40) Referring still to
(41) Referring back to
(42) In the example shown, in use, the suspension 202 is supplied to the holding vessel 302 from the singulation module 200, via conduit 206 and valve 208. The impeller 304 is immersed in the suspension 202, and the suspension 202 is stirred by rotation of the impeller 304 about the axes 306, 318. Due to the configuration of the impeller 304, the rotation of the impeller 304 induces rotational flow in the holding vessel 302, while inhibiting radial flow and axial flow. In addition, the impeller 304 may be rotated generally slowly, at a speed selected to avoid the formation of a vortex in the holding vessel 302. This flow pattern may maintain the embryos 102 in suspension (i.e. prevent, minimize, or inhibit clumping or settling of the embryos 102), while preventing, minimizing, or inhibiting damage to the embryos 102 (e.g. damage that might be caused by fast and/or turbulent flow and/or high speed impact with an impeller).
(43) Referring back to
(44) As mentioned above, the pick-and-place module 400 includes a preparation module 500, an identification module 600, and a handling module 700. As will be described in further detail below, the preparation module 500 receives the suspension 202 from the holding vessel 302, and meters and spreads the suspension 202 so that the embryos 102 in the suspension 202 are spaced apart and prepared for identification. The identification module 600 identifies target plant embryos 102a amongst the prepared embryos 102. For example, the identification module 600 may identify target plant embryos 102a based on size. The handling module 700 picks the target plant embryos 102a out of the suspension 202, and deposits the target plant embryos 102a at a target location 800.
(45) Referring now to
(46) In the example shown, the inlet end portion 506 is in communication with the outlet conduit 336 of the holding module 300 via a valve 510 (e.g. a pinch valve), which meters the suspension 202 into the pick-and-place module 400. As will be described below, in the example shown, the valve 510 is in communication with the identification module 600, and is configured to open based on a signal from the identification module 600. For example, the identification module 600 may determine that the number of embryos 102 in the pick-and-place module 400 is below a minimum value, and send a signal to open the valve 510.
(47) Referring also to
(48) Referring back to
(49) In the example shown, the inner rim 528 defines a centrally positioned drain of the tray 504. Perforations 529 (shown in
(50) The tray 504 further has a central axis 532, which extends perpendicularly to the base surface 524.
(51) The tray 504 is movable. In the example shown, the tray 504 is movable with respect to the outlet end portion 508 of the inlet conduit 502, to further disperse the suspension 202 around the tray 504 as the suspension 202 is deposited into the tray 504. The tray is also movable with respect to the identification module 600 and handling module 700, to repeatedly reposition the plant embryos 102 in the tray 504 with respect to the identification module 600 and handling module 700. As will be described below, the tray 504 can be moved while the suspension is deposited into the tray 504, while the identification module 600 identifies target plant embryos 102a amongst the embryos 102 in the suspension 202, and/or while the handling module 700 picks the target plant embryos 102a out of the suspension 202. Alternatively, the tray can stop moving while the suspension is deposited into the tray 504, while the identification module 600 identifies target plant embryos 102a amongst the embryos 102 in the suspension 202, and/or while the handling module 700 picks the target plant embryos 102a out of the suspension 202. In the example shown, the tray 504 is movable by rotation about the central axis 532.
(52) In the example shown, rotation of the tray 504 is driven by a motor 534 (shown in
(53) Referring to
(54) In the example shown, the preparation module 500 further includes a pair of flow guides 521, 523 (shown in
(55) Referring back to
(56) Referring now to
(57) In the example shown, the camera 602 is stationary, and is positioned and configured to capture images of the plant embryos 102 in the suspension 202 in the tray 504 as the tray 504 is rotated and the plant embryos 102 in the tray 504 pass into the main field of view of the camera 602.
(58) The image processing system is configured to analyze the images captured by the camera 602, and identify target plant embryos 102a amongst the imaged embryos 102. For example, the image processing system may analyze the images to determine at least one parameter of the imaged embryos 102 from the image. For example, the image processing system may determine the size of the imaged embryos 102, and any of the imaged embryos 102 that are of a desired size may then be identified as target plant embryos 102a. For example, healthy and fully separated embryos may be within a particular size range, and the image processing system may be configured to identify embryos within this size range as target plant embryos 102a. On the other hand, underdeveloped embryos may be smaller than this size range and clumped embryos may be larger than this size range, and would not be identified as target plant embryos 102a. In some examples, the size of the imaged embryos may be determined based on the pixel intensity of the imaged embryos. The image processing system may score and rank each imaged embryo based on pixel intensity. The image processing system may then identify the imaged embryo(s) of the highest pixel intensity as target embryos. In addition, the image processing system may identify whether any target embryos are too close to any other embryos, so that the handling module does not pick up more than one target embryo at a time.
(59) Referring still to
(60) Referring still to
(61) Referring back to
(62) In use, as the tray 504 is rotated, embryos 102 are deposited into the tray 504 in the addition zone 536. As the tray 504 rotates, the embryos rotate into the monitoring zone 606, where they are imaged by the camera so that the quantity of embryos can be monitored. As the tray 504 continues to rotate, the embryos pass from the monitoring zone 606 into the identification and handling zone 706. In the identification and handling zone 706, the embryos 102 are imaged by the camera 602, and target plant embryos 102a are identified. Also in the identification and handling zone 706, the target plant embryos 102a identified by the identification module 600 are picked up by the robotic arm 702, and transferred to a target location 800 (shown in
(63) On the other hand, non-target embryos (e.g. embryos that are not of a certain size) will repeatedly rotate through the monitoring zone 606, identification and handling zone 706, and addition zone 536, without being picked up. As mentioned above, as the target embryos 102a are picked up, additional suspension 202 is deposited into the tray 504, and suspension 202 within the tray 504 drains via the inner rim 528. Over time, as the tray 504 rotates and the suspension 202 drains, the non-target embryos will move towards the inner rim 528, and will eventually also drain from the tray 504 via the inner rim 528.
(64) Turning now to
(65) Referring to
(66) As can be seen in
(67) The combination of holding module 300, preparation module 500, identification module 600, and handling module 700 as described above may allow for singulated plant embryos to be maintained in suspension while awaiting transfer to a target location. In other words, in the example described above, the embryos are not dried, and are not removed from suspension until they are transferred. This may promote embryo health.
(68) Referring now to
(69) In the example shown, the tip 704 picks up and deposits the target embryos 102a by suction and blowing, respectively. More specifically, the tip 704 applies a suction force to draw a target plant embryo 102a towards the tip 704, and applies a blowing force to release the target plant embryo 102a from the tip 704.
(70) Referring still to
(71) Referring to
(72) Referring still to
(73) Referring still to
(74) Referring to
(75) Referring to
(76) Referring still to
(77) In use, when suction is applied to the conduit 730, the suction may draw a target plant embryo 102a towards the screen 732, and cause the target plant embryo 102a to be held to the screen 732. The target plant embryo 102a may then be moved to the target location 800 by actuation of the robotic arm 702. When the target plant embryo 102a is at the target location 800, the target plant embryo 102a may be released from the screen 732 by stopping the suction force or reversing the suction force (i.e. applying a blowing force).
(78) While the above description provides examples of one or more processes or apparatuses, it will be appreciated that other processes or apparatuses may be within the scope of the accompanying claims.
(79) To the extent any amendments, characterizations, or other assertions previously made (in this or in any related patent applications or patents, including any parent, sibling, or child) with respect to any art, prior or otherwise, could be construed as a disclaimer of any subject matter supported by the present disclosure of this application, Applicant hereby rescinds and retracts such disclaimer. Applicant also respectfully submits that any prior art previously considered in any related patent applications or patents, including any parent, sibling, or child, may need to be re-visited.