Heat pipe and method to embed a heat pipe in a product
10883769 ยท 2021-01-05
Assignee
Inventors
- Jonathan Silvano de Sousa (Vienna, AT)
- Bernhard Reitmaier (Moederbrugg, AT)
- Michael Polic (Leoben, AT)
- Gerhard Maringer (Knittelfeld, AT)
Cpc classification
F28D15/0275
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2021/0028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F21/085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
H05K7/20
ELECTRICITY
F28D15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A heat pipe (10) for cooling an electronic device, especially a component carrier (100), that comprises a central section (13) with a cavity (12) filled with a heat transfer fluid (20). In longitudinal direction (11) of the heat pipe (10) directly connected with the central section (13) are a first end section (14) on a first end of the central section and a second end section (15) on the opposite second end of the central section, wherein the first end section and the second end section each comprise a landing structure (17) with a surface length (SL, SL.sub.1, SL.sub.2) and a surface width (SW, SW.sub.1, SW.sub.2) and wherein each landing structure is thermoconductively coupled with the central section of the heat pipe. A component carrier comprising at least one heat pipe for cooling it, and a method for producing the component carrier are also provided.
Claims
1. A heat pipe (10) for cooling an electronic device comprising: a central section (13) with a cavity (12) filled with a heat transfer fluid (20), wherein in a longitudinal direction (11) of the heat pipe (10) directly connected with the central section (13) are a first end section (14) on a first end of the central section (13) and a second end section (15) on the opposite second end of the central section (13), wherein the first end section (14) and the second end section (15) each comprise a landing structure (17) distal to the cavity and having a surface length (SL, SL.sub.1, SL.sub.2) and a surface width (SW, SW.sub.1, SW.sub.2), wherein each landing structure (17) is thermoconductively coupled with the central section (13) of the heat pipe (10), wherein each end section (14, 15) is made of flattened and pressed solid copper or solid copper alloy and has a greater width relative to the central section (13), wherein the heat pipe (10) is a single separate part configured to be embedded within a component carrier (100), wherein the heat pipe is already operational before being embedded within the component carrier (100), wherein the component carrier (100) is a printed circuit board, an intermediate printed circuit board product, or an IC-substrate, and wherein the first and second end sections are: (i) structures attached respectively to each of the first and second ends of the central section, or (ii) structures integrally formed with the central section, and wherein the heat pipe (10) is configured to be embedded within the component carrier (100) as an integral unit.
2. The heat pipe (10) of claim 1, wherein the at least one landing structure (17) adjoins or laterally protrudes along at least one of a longitudinal segment of the central section (13), the first end section (14), and the second end section (15).
3. The heat pipe (10) of claim 1, wherein at least one landing structure (17) is electrically coupled with the central section (13) of the heat pipe (10).
4. The heat pipe (10) of claim 1, wherein the first end section (14) or the second end section (15) is firmly bonded with the central section (13).
5. The heat pipe (10) of claim 1, wherein at least one of the central section (13), the first end section (14), and the second end section (15) has or have, respectively, a cylindrical profile (16) with an outer diameter (D) of the heat pipe (10).
6. The heat pipe (10) of claim 1, wherein at least one of the first end section (14) and the second end section (15) is or are, respectively, made of a solid metal.
7. The heat pipe (10) of claim 1, wherein a height (h) of the flattened landing structure (17) is smaller than a total height (H) or diameter (D) of the central section (13) of the heat pipe (10) and wherein the surface width (SW, SW.sub.1, SW.sub.2) of the flattened landing structure (17) is greater than the total height (H) or diameter (D) of the central section (13) of the heat pipe (10).
8. A component carrier (100) comprising at least one heat pipe (10) according to claim 1, wherein the at least one heat pipe (10) is embedded within at least one inner layer (111, 112, 113) of the component carrier (100), which at least one inner layer (111, 112, 113) is arranged between outside surface layers (110) forming the outside surface of the component carrier (100), and wherein each landing structure (17) of the embedded heat pipe (10) is thermoconductively coupled (A.sub.1, A.sub.2, A.sub.3) by means of at least one thermal via (30) to at least one outside surface of an outside surface layer (110) of the component carrier (100).
9. The component carrier (100) of claim 8, wherein at least one thermal via (30) contacts a landing structure (17) on its surface or ends within the landing structure (17) or passes through the landing structure (17).
10. The component carrier (100) of claim 8, wherein each landing structure (17) is electrically coupled or galvanically coupled by means of at least one thermal via (30) to at least one outside surface of an outside surface layer (110).
11. The component carrier (100) of claim 8, further comprising at least one heat-dissipating component (120, 130) and at least one heat-releasing component (125, 36), wherein the at least one heat-dissipating component (120) is mounted on an outside surface layer (110) or is embedded (130) within at least one inner layer (111, 112, 113) and contacted directly or by means of at least one thermal via (30) to at least one of a landing structure (17) of the first end section (14), the central section (13), and the second end section (15) of the embedded heat pipe (10) and wherein a landing structure (17) of at least one of the first end section (14), the central section (13) and the second end section (15) of the heat pipe (10) is contacted directly or by means of at least one thermal via (30) to the at least one heat-releasing component (125, 36) which is mounted on an outside surface layer (110) or embedded within at least one inner layer (111, 112, 113).
12. The component carrier (100) of claim 11, wherein the at least one heat-dissipating component (120, 130) is contacted directly or by means of at least one thermal via (30) to a landing structure (17) of the central section (13) of the embedded heat pipe (10) and wherein heat releasing components (125, 36) are contacted by means of thermal vias (30) to landing structures (17) of at least one of the first end section (14) and second end section (15) of the heat pipe (10).
13. The heat pipe of claim 1, wherein the first end section, second end section, and central section are manufactured in one piece such that the first and second end sections are integrally formed with the central section.
14. The heat pipe of claim 13, wherein the central section is cylindrical.
15. The heat pipe of claim 14, wherein each of the first and second end sections is cylindrical.
16. The heat pipe of claim 13, wherein each of the first and second end sections comprises a conically tapered headpiece.
17. The heat pipe of claim 1, wherein the first and second end sections are attached respectively to the first and second ends of the central section by an interlocking connection or a bonded connection, which are selected from a plug connection, welding, gluing, or soldering.
18. The heat pipe of claim 1, wherein the central section has a diameter of less than 1 mm.
19. The heat pipe (10) of claim 1, wherein the central section (13) has a cylindrical profile.
20. An electronic component assembly comprising: a component carrier selected from a printed circuit board (PCB), an intermediate PCB, and an IC-substrate; one or more heat pipes embedded in the component carrier, wherein at least one of the heat pipes comprises (i) a central section with a cavity filled with a heat transfer fluid, (ii) a first end section on a first end of the central section, and (iii) a second end section on the opposite second end of the central section, wherein the first and second end sections each comprises a landing structure integrally formed with, and thermoconductively coupled to, the central section, wherein the first end section, second end section, and central section are manufactured in one piece such that the first and second end sections are integrally formed with the central section, wherein each end section is made of flattened and pressed solid copper or solid copper alloy and has a greater width relative to the central section, wherein each of the one or more heat pipes is a single separate part configured to be embedded in the component carrier as an integral unit, and wherein each of the one or more heat pipes is already operational before being embedded within the component carrier; and at least one thermal via extending into the component carrier and thermoconductively coupled to one of the landing structures and to at least one heat dissipating component.
21. A heat pipe (10) for cooling an electronic device comprising: a central section (13) with a cavity (12) filled with a heat transfer fluid (20), wherein in a longitudinal direction (11) of the heat pipe (10) directly connected with the central section (13) are a first end section (14) on a first end of the central section (13) and a second end section (15) on an opposed second end of the central section (13), wherein the first end section (14) and the second end section (15) each comprise a landing structure (17) distal to the cavity and having a surface length (SL, SL.sub.1, SL.sub.2) and a surface width (SW, SW.sub.1, SW.sub.2), wherein each landing structure (17) is thermoconductively coupled with the central section (13) of the heat pipe (10), wherein each end section (14, 15) is made of flattened and pressed solid copper or solid copper alloy and has a greater width relative to the central section, wherein the first end section, second end section, and central section are manufactured in one piece such that the first and second end sections are structures integrally formed with the central section, wherein the heat pipe (10) is a single separate part configured to be embedded within a component carrier (100) as an integral unit, and wherein the heat pipe (10) is already operational before being embedded within the component carrier (100).
Description
(1) Other objects, advantages and novel features of the present invention will become more apparent from the following detailed description when taken in conjunction with the accompanying schematic drawings:
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(18) Hitting this structure of the heat pipe 10 for instance with a laser drillerwhich laser driller is not depictedis difficult since the projected surface area of the heat pipe 10 seen from an outside surface layer 110 area of the printed circuit board 100 is small. Thus several thermal vias 30 will inevitably not be contacted and simply miss the surface of the heat pipe 10 in the manufacturing process.
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(25) The flattened part of the landing structures 17 can be produced during the manufacturing process of the heat pipe 10 simply by pressing the copper cylinder and welding the parts after enclosing the heat transfer fluid 20, for example water. Alternatively the landing structures 17 can also be bonded to the structure of the heat pipe 10 after the manufacturing process or even be inserted in the PCB during the manufacturing process. For example the landing structures 17 can also be made by attaching thermal conductive inlays like copper inlays to the end sections of the heat pipe 10 as well.
(26) In direction of the longitudinal axis 11 on the opposite end of the heat pipe 10 the second electronic component 125 is arranged on the bottom outside surface layer 110 of the intermediate printed circuit board 100. The bottom outside surface layer 110 is arranged on the opposite outside surface of the intermediate printed circuit board 100 in respect to the top outside surface layer 110. The second electronic component 125 which is a heat releasing component 125 is here contacted with thermal vias 30 to the landing structure 17 of the second end section 15 of the heat pipe 10. These thermal vias 30 are carried out as plated through holes 34. To cool the heat-dissipating electronic component 120 a heat input A.sub.1 that is schematically indicated as arrow A.sub.1 is conducted via the copper-filled vias 32 to the first end section 14 and further to the central section 13 of the heat pipe 10, wherein the heat is further conducted via the heat transfer fluid 20 within the cavity 12 in heat conduct direction A.sub.2 to the second end section 15. At the second end section 15 the heat is conducted via the plated through holes 34 to the bottom outside surface layer 110 of the printed circuit board 100 and is then released via the electronic component 125 into the surroundings of the intermediate printed circuit board 100 which is indicated via an arrow A.sub.3 representing the heat output A.sub.3.
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(37) To cool the heat-dissipating electronic component 120, a heat input A.sub.1 that is schematically indicated as arrow A.sub.1 is conducted via the copper-filled vias 32 to the first end section 14 and further to the central section 13 of the heat pipe 10, wherein the heat is further conducted via the heat transfer fluid 20 within the cavity 12 in heat conduct direction A.sub.2 to the second end section 15. Also the heat of the heat-emitting embedded electronic component 130 is transported in heat conduction direction A.sub.2 from the heat-dissipating first end section 14 to the heat-releasing, cooler end section 15 of the heat pipe 10. At the second end section 15 the heat is conducted via plated through holes 34 to the bottom outside surface layer 110 of the printed circuit board 100 and is then released via the contact areas 36 into the surroundings of the intermediate printed circuit board 100 which is indicated via an arrow A.sub.3 representing the heat output A.sub.3.
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(39) To cool the heat-dissipating electronic component 120, a heat input A.sub.1 that is schematically indicated as arrow A.sub.1 is conducted via for instance copper-filled vias 32 to the central section 13 and further from the central section 13 to both end sections 14, 15 of the heat pipe 10. Thus the emitted heat is further conducted via the heat transfer fluid 20 within the cavity 12 in heat conduct direction A.sub.2as marked with a double arrow A.sub.2to the first end section 14 and also to the second end section 15. Also the heat of the heat-emitting embedded electronic component 130 is transported in heat conduction direction A.sub.2 from the heat-dissipating central section 13 to the heat-releasing, cooler end sections 14, 15 of the heat pipe 10. At the first end section 14 and second end section 15 the heat is conducted via plated through holes 34 to the bottom outside surface layer 110 of the printed circuit board 100 and is then released via contact areas 36 into the surroundings of the intermediate printed circuit board 100 which is indicated via arrows A.sub.3 representing the heat output A.sub.3. In this embodiment a heat-sensitive component 121 is positioned on the upper outside surface of the intermediate printed circuit board 100. Although this heat-sensitive component 121 is not directly connected to the heat pipe 10, the heat pipe 10 protects also this heat-sensitive component 121 from the off-heat produced by the heat-emitting embedded electronic component 130. Thus the heat pipe 10 works as a heat bus and conducts the off-heat of component 130 away to prevent heat build-up of the heat-sensitive component 121.
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LIST OF REFERENCE SIGNS
(41) 10 heat pipe 11 longitudinal axis 12 cavity 13 central section of heat pipe 14 first end section of heat pipe 15 second end section of heat pipe 16 cylindrical profile of central section 17 landing structure 20 heat transfer fluid 30 thermal via 32 via filled with metal (copper) 34 plated through hole 36 contact area 100 component carrier; (intermediate) printed circuit board; IC substrate 110 outside surface layer of printed circuit board 111 inner layer of printed circuit board (resp. 112, 113) 120 electronic component; heat-dissipating component 121 heat-sensitive component 125 electronic component; heat-releasing component 130 embedded component 140 closed electric circuit 150 drilling device, driller 155 opening hole, drill hole 160 amperemeter A.sub.1 heat input (arrow) A.sub.2 heat conduct (arrow) A.sub.3 heat output (arrow) D diameter of heat pipe H total height of heat pipe h height of landing structure L total length of heat pipe SL surface length of landing structure (resp. SL.sub.1, SL.sub.2) SW surface width of landing structure (resp. SW.sub.1, SW.sub.2) T diameter of thermal via W wall thickness of central section of heat pipe