Embeddable downhole probe
10883365 ยท 2021-01-05
Assignee
Inventors
Cpc classification
E21B49/008
FIXED CONSTRUCTIONS
International classification
E21B49/00
FIXED CONSTRUCTIONS
Abstract
A downhole probe assembly is employed in a wellbore to mitigate the effects of hoop stress on the operation of the probe assembly. A shaped head is driven radially into the geologic formation surrounding the wellbore. A sensor and/or fluid ports may thereby be delivered to a radial depth in the geologic formation beyond a hoop stress regime associated with the wellbore. In this manner, analysis and fluid communication with the geologic formation may not be hindered by the hoop stress regime surrounding the wellbore. The probe assembly may be employed in microfracture tests in which fluid is injected into geologic formation through mechanical fractures created by the shaped heads extending through the hoop stress regime. The fluid injected through the hoop stress regime may more readily interact with the geologic formation, and subsequent analysis of the injected fluids may yield more relevant information about the geologic formation.
Claims
1. A method of evaluating a geologic formation surrounding a wellbore, the method comprising: deploying a downhole tool into the wellbore, the downhole tool comprising: a tool body defining a longitudinal axis; a radial extension mechanism mounted on the tool body at a first location on the tool body and movable between a radially retracted configuration and a radially extended configuration with respect to the tool body; a shaped head having a proximal end attached to the radial extension mechanism and a distal end at which a vertex is formed; and a straddle packer including a mandrel coupled to the tool body, first and second packer elements axially spaced from one another along the mandrel and a fluid port defined in the mandrel between the first and second packer elements; moving the radial extension mechanism from the radially retracted configuration to the radially extended configuration to thereby radially extend the shaped head and penetrate the geologic formation with the shaped head; sensing a characteristic of the geologic formation through the shaped head as the shaped head is radially extended to a plurality of increments of radial depth into the geologic formation; determining that the shaped head has reached a radial depth beyond a hoop stress regime by observing that a change in the characteristic of the geologic formation sensed is below a predetermined threshold; injecting a fluid into the geologic formation; and sensing a characteristic of the of the fluid injected through the shaped head.
2. The method according to claim 1, further comprising pumping the fluid from a proppant chamber to the fluid port defined in the mandrel.
3. The method according to claim 2, further comprising injecting the proppant through a port defined on the shaped head, the port in fluid communication with the proppant chamber.
4. The method according to claim 1, further comprising measuring a characteristic of the geologic formation with a sensor on the shaped head, the sensor comprising at least one of the group consisting of a temperature sensor, a pressure sensor, a voltage sensor, an impedance sensor, a resistivity sensor, a nuclear sensor and an optic sensor.
5. The method according to claim 1, forming a seal with a wall of the wellbore with a sealing element disposed about the proximal end of the shaped head.
6. The method according to claim 1, wherein moving the radial extension mechanism comprises penetrating the geologic formation axially between the first and second packer elements.
7. The method according to claim 1, further comprising extending a second radial extension mechanism mounted on the tool body at a second location, wherein the second location is radially spaced apart approximately 180 degrees about a circumference of the tool body from the first location.
8. The method according to claim 1, further comprising moving the tool body axially within the wellbore with a wireline coupled to the tool body.
9. The method according to claim 1, further comprising deploying the downhole tool into the wellbore comprises tripping the shaped head into the wellbore adjacent a standoff mounted on the tool body.
10. The method according to claim 1, further comprising expanding the first and second packer elements and injecting the fluid into the geologic formation.
11. A method of evaluating a geologic formation surrounding a wellbore, the method comprising: determining a radial depth of a hoop stress regime surrounding the wellbore; conveying a probe assembly into the wellbore to position the probe assembly at a downhole location; radially extending a shaped head from a tool body of the probe assembly to thereby penetrate the geologic formation by at least the radial depth of the hoop stress regime, embed the shaped head into the geologic formation and form mechanical fractures therein; injecting a fluid into the mechanical fractures; and sensing a characteristic of the of the fluid injected.
12. The method according to claim 11, further comprising radially expanding first and second packer elements of the probe assembly on opposite axial sides of the mechanical fractures to thereby fluidly isolate an annular space around the probe assembly.
13. The method according to claim 12, wherein injecting a fluid into the mechanical fractures includes pressurizing the annular space around the probe assembly.
14. The method according to claim 13, wherein injecting a fluid into the mechanical fractures further includes pumping fluid through ports defined in the shaped head while the shaped head is embedded in the geologic formation.
15. The method of claim 12, further comprising conveying the probe assembly to position the first and second packer elements on opposite axial sides of the mechanical fractures.
16. The method according to claim 12, wherein the first and second packer elements are radially expanded prior to radially extending the shaped head from an axial location between the first and second packer elements.
17. The method according to claim 11, further comprising measuring a characteristic of the geologic formation with a sensor on the shaped head embedded in the geologic formation.
18. The method according to claim 11, further comprising drawing down fluid from the geologic formation through the shaped head while the shaped head is embedded in the geologic formation.
19. The method according to claim 11, wherein conveying the probe assembly into the wellbore includes conveying the probe assembly on a wireline.
20. The method according to claim 11, wherein determining a radial depth of the hoop stress regime includes monitoring feedback from a sensor on the shaped head as the shaped head is extended radially to determine when a predetermined threshold is reached for a change in a characteristic measured by the sensor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The disclosure is described in detail hereinafter, by way of example only, on the basis of examples represented in the accompanying figures, in which:
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DETAILED DESCRIPTION
(11) The present disclosure provides for a downhole probe assembly that can be utilized in a wellbore to mitigate the effects of hoop stress on operation of the probe by altering the stress regime in a confined environment. In particular, the disclosure provides for a downhole probe assembly having a shaped probe head that can be driven into and a formation and embedded in the formation to a radial depth in the formation that is beyond the hoop stress regime associated with the wellbore.
(12) An example embodiment of a wellbore system 10 including a probe assembly 12 is illustrated in
(13) Wellbore 14 is illustrated in a generally vertical orientation extending along an axis A.sub.0. In other embodiments, the wellbore 14 may include portions in alternate deviated orientations such as horizontal, slanted or curved without departing from the scope of the present disclosure. Wellbore 14 optionally includes a casing string 16 therein, which extends generally from the surface location S to a selected downhole depth. Casing string 16 may be constructed of distinct casing or pipe sections coupled to one another in an end-to-end configuration. Portions of the wellbore 14 that do not include casing string 16, e.g., downhole portion 18, may be described as open hole.
(14) Wellbore system 10 includes a derrick or rig 20 at the surface location S. Rig 20 may include surface equipment 22, e.g., as a hoisting apparatus, travel block, swivel, kelly, rotary table, etc., for raising, lowering and rotating a conveyance 30 such as a tubing string. Other types of conveyance include tubulars such as drill pipe, a work string, coiled tubing production tubing (including production liner and production casing), and/or other types of pipe or tubing strings collectively referred to herein as a tubing string. Still other types of conveyances include wirelines, slicklines or cables, which may be used, e.g., in embodiments where fluid flow to the probe assembly 12 is not required. The probe assembly 12 may be conveyed by wireline, which may be less cumbersome in some embodiments, than a tubing string. A tubing string may be constructed of a plurality of pipe joints coupled together end-to-end, or as a continuous tubing string, supporting the probe assembly 12 as described below.
(15) The probe assembly 12 as described herein is not limited to a particular downhole operation, conveyance 30 or conveyance, and may be utilized in any drilling or production activity. For example, the probe assembly 12 may be incorporated on a drill string or bottom hole assembly as part of a measurement while drilling (MWD) or logging while drilling (LWD) system (not shown), may be deployed on a wireline, slickline, coiled tubing or other type of cable or tubing system, or may be utilized in production operations.
(16) Coupled to a downhole end of the conveyance 30 and illustrated within the open hole portion 18 of the wellbore 14, the probe assembly 12 generally includes a spear probe 32 and a straddle packer 34. The spear probe 32 is operable to radially extend a spear head 36 to contact and penetrate the geologic formation G as described in greater detail below. The straddle packer 34 is operable to isolate a portion of the wellbore 14. The straddle packer 34 includes at least two packer elements 38 axially spaced along a mandrel 40. In some embodiments, the straddle packer 34 also includes a port 34a disposed on the packer mandrel 40 between the packer elements 38, and inner flow passages 34b in fluid communication with the port 34 inner flow passage. As described in greater detail below, fluids may be injected into and collected from an annular space around the packer mandrel 40 through the port 34a and inner flow passages 34b (see, e.g.,
(17) While the probe assembly 12 is presented herein in the context of straddle packer 34, the spear probe 32 may be used with any downhole tool or system. Among other things, the spear probe 32 can be utilized to conduct micro-fracture tests alone or in conjunction with a straddle packer 34; used to inject proppant into the geologic formation G and hold open mechanically induced fractures (see
(18) The probe assembly 12 also includes a telemetry unit 44, a hydraulic fluid source 46, a pump 48 and one or more sample chambers 50 operably coupled to the spear probe 32 and the straddle packer 34. The telemetry unit 44 may include any wired or wireless communication system for receiving instructions from the surface location S or other locations in the wellbore system 10 for the spear probe 32, straddle packer 34 pump 48 and/or the various valves or other control mechanisms within the probe assembly 12.
(19) Referring to
(20) The spear probe 32 includes an additional or second extendable probe mechanism 56 disposed on the tool body 51. As illustrated, the shaped heads 54 of the extendable probe mechanisms 56 are axially separated and circumferentially aligned with one another on the tool body 51. In other embodiments, additional probe mechanisms 56 may be arranged any other spatial distribution on the tool body 51. In other embodiments, in addition to at least one extendable probe mechanism 56, a radial extension mechanism 52 may carry a traditional flat pad (see
(21) Alternatively, or in addition to the foregoing, the spear probe 32 may include a radial extension mechanism 52 mounted on the tool body 51 at a second location circumferentially or radially spaced apart from the first location. In some embodiments, the radial extension mechanism 52 may be spaced approximately 180 degrees about a circumference of the tool body 51 and may carry a shaped head 58 that is similar or dissimilar to the shaped head 54. In this manner an extendable probe mechanism 60 may be defined opposite the shaped head 54. In this regard, the extension mechanism 52 of extendable probe mechanism 60 be extended out against the wellbore wall 42 (
(22) In some embodiments, the shaped head 54 head may include one or more sensors 62 mounted on or otherwise carried by the shaped head 54. The sensors 62 may be any sensor desired for use in measuring a characteristic or quality of the geologic formation G (
(23) In order to protect the shaped heads 54, 58 from damage as the spear probe 32 is moved through the wellbore 14 to the desired location for activation, the spear probe 32 may include one or more a standoffs 68 mounted on the tool body 51 adjacent the shaped heads 54, 58. The standoff 68 has a radial height H.sub.S greater than a radial height H.sub.H of the shaped heads 54, 58 in order to protect the shaped heads 54, 58 during tripping in and tripping out. In some other embodiments, a cavity 70a is formed in the tool body 58 so that the shaped heads 54, 58 can be withdrawn into the cavity by the radial extension mechanism 52. In other embodiments, the standoffs 68 may be retractable, e.g., movable from a first position in which the standoffs 68 extend radially beyond the distal ends 54b or vertex of the shaped head 54 to a second positions where the standoffs 68 are retracted radially inward into a cavity 70b or towards the tool body 51 relative to the first position, thereby permitting the standoffs 68 to be withdrawn into the tool body 51 during activation and use of the spear probe 32.
(24) A pump 71 is provided within the tool body 51 in fluid communication with the inner flow passages 66. The pump 71 is selectively operable to move fluids through the inner flow passages 66, e.g., for the collection of fluids from the geologic formation G through the shaped heads 54 and into the sample chamber 50 (
(25) Referring to
(26) In other embodiments, as illustrated e.g., in
(27) As illustrated in
(28) Referring now to
(29) Among other things, the shaped head 54 may be employed to measure a pressure or temperature of the geologic formation G, position sensor 62 in the geologic formation G, at a location beyond the wall 42 of the wellbore 14, draw down formation fluid from within the geologic formation G (as opposed to from the wellbore wall 42), inject a proppant into the geologic formation G, inject a treatment fluid into the geologic formation G, including acidizing the geologic formation G, induce a mechanical fracture 90 (
(30) In some embodiments, feedback from the at least one sensor 62 and/or feedback from the pressure sensor 64 may be monitored as the spear probe 32 is moved from the retracted to extended condition. A characteristic of the geologic formation G that is dependent on the radial depth R from the wellbore may be ascertained at a plurality of radial depths R to determine whether the radial depth R.sub.H of the hoop stress regime 88 had been surpassed. For example, a pressure reading from at least one of the sensors 62, 64 may be taken at increments of radial depth R, e.g., 0.1 inch, and the change in pressure between readings may be monitored. When the change in pressure readings below a predetermined threshold is observed, the hoop stress regime 88 may have been sufficiently penetrated.
(31) In some embodiments, a wellbore operation may be performed while the spear probe 32 remains in the extended configuration wherein the ports 72 on the shaped heads 58 are beyond the radial depth R.sub.H of the hoop stress regime 88. For example, the pump 71 may be activated to draw down a formation fluid or to deliver a treatment fluid from the sample chambers 50 (
(32) Referring to
(33) Referring to
(34) When the spear probe 32 is in the extended configuration illustrated in
(35) As illustrated in
(36) Referring now to
(37) Next, as illustrated in
(38) As illustrated in
(39) As illustrated in
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(41) In use, the probe assemblies 12, 102, 130 the present disclosure can be incorporated in conveyance 30 or any working string of an operation, such as drilling, eliminating the need to conduct separate trips into the wellbore in order to collect data utilizing the probe. Thus, the probe assemblies 12, 102, 130 may obviate the need for retracting the working string, such as a drill string, from the wellbore 14, and subsequently lowering a separate work string or wireline containing the probe equipment must be lowered into the wellbore 14 to conduct secondary operations. Interrupting a drilling process to perform formation testing can add significant time and expensed to a drilling or other wellbore operation.
(42) The aspects of the disclosure described below are provided to describe a selection of concepts in a simplified form that are described in greater detail above. This section is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
(43) According to one aspect, the disclosure is directed to a downhole tool. The downhole tool includes a tool body defining a longitudinal axis, a radial extension mechanism mounted on the tool body at a first location on the tool body and movable between a radially retracted configuration and a radially extended configuration with respect to the tool body. A shaped head has a proximal end attached to the radial extension mechanism and a distal end at which a vertex is formed. The downhole tool further includes a straddle packer including a mandrel coupled to the tool body, first and second packer elements axially spaced from one another along the mandrel and a fluid port defined in the mandrel between the first and second packer elements.
(44) In some embodiments, the downhole tool further includes a proppant chamber and a pump operable to deliver fluid from the proppant chamber to the fluid port defined in the mandrel. The downhole tool may further include a port defined on the shaped head, the port in fluid communication with the proppant chamber.
(45) In one or more example embodiments, the shaped head includes a sensor thereon, the sensor comprising at least one of the group consisting of a temperature sensor, a pressure sensor, a voltage sensor, an impedance sensor, a resistivity sensor, a nuclear sensor and an optic sensor. The shaped head may include a sealing element disposed about the proximal end thereof.
(46) In some embodiments the radial extension mechanism may be mounted axially between the first and second packer elements. The downhole tool may further include a second radial extension mechanism mounted on the tool body at a second location, wherein the second location is radially spaced apart approximately 180 degrees about a circumference of the tool body from the first location.
(47) In some example embodiments, the downhole tool may further include a wireline coupled to the tool body and operable to move the tool body axially within the wellbore. In some embodiments, the downhole tool further includes a standoff mounted on the tool body adjacent the shaped head
(48) According to another aspect, the disclosure is directed to a method of evaluating a geologic formation surrounding a wellbore. The method includes (i) conveying a probe assembly into a wellbore to position the probe assembly at a downhole location, (ii) radially extending a shaped head from a tool body of the probe assembly to thereby embed the probe into the geologic formation and form mechanical fractures therein, (iii) injecting a fluid into the mechanical fractures, and (iv) sensing a characteristic of the of the fluid injected.
(49) In one or more example embodiments, the method further includes radially expanding first and second packer elements of the probe assembly on opposite axial sides of the mechanical fractures to thereby fluidly isolate an annular space around the probe assembly. In some embodiments, injecting a fluid into the mechanical fractures includes pressurizing the annular space around the probe assembly. Injecting a fluid into the mechanical fractures may further include pumping fluid through ports defined in the shaped head while the shaped head is embedded in the geologic formation.
(50) In some embodiments, the method further includes conveying the probe assembly to position the first and second packer elements on opposite axial sides of the mechanical fractures. The first and second packer elements may be radially expanded prior to radially extending the shaped head from an axial location between the first and second packer elements.
(51) In example embodiments, the method further includes measuring a characteristic of the geologic formation with a sensor on the shaped head embedded in the geologic formation. The method may further include drawing down fluid from the geologic formation through the shaped head while the shaped head is embedded in the geologic formation. Conveying the probe assembly into the wellbore may include conveying the probe assembly on a wireline. In some embodiments, the method may further include determining a radial depth of a hoop stress regime surrounding the wellbore, and wherein the radially extending the shaped head includes penetrating the geologic formation by at least the radial depth of the hoop stress regime. Determining a radial depth of the hoop stress regime may include monitoring feedback from a sensor on the shaped head as the shaped head is extended radially to determine when a predetermined threshold is reached for a change in a characteristic measured by the sensor.
(52) The Abstract of the disclosure is solely for providing the United States Patent and Trademark Office and the public at large with a way by which to determine quickly from a cursory reading the nature and gist of technical disclosure, and it represents solely one or more examples.
(53) While various examples have been illustrated in detail, the disclosure is not limited to the examples shown. Modifications and adaptations of the above examples may occur to those skilled in the art. Such modifications and adaptations are in the scope of the disclosure.