Electrical connector

Abstract

Connector element includes an enclosure made of a generally non-magnetic material having an open face; an insulating plate with a plate aperture; a permanent magnet placed inside the enclosure, the magnet dimensions preventing egress from the enclosure through the plate aperture; a washer made of a conductive soft ferromagnetic material with a washer aperture being larger than dimensions of said permanent magnet, placed inside the enclosure. Also disclosed are transformable electronic devices, optionally including displays, toys and educational kits built using the self-actuating connector elements.

Claims

1. A transformable electronic device comprising: a plurality of display screens; and an electrical connector electrically coupled to at least one of the display screens, the electrical connector comprising: an enclosure made of a generally non-magnetic material, the enclosure having an open face; an insulating plate comprising a plate aperture of a round shape; a permanent magnet of spherical shape placed inside the enclosure, the permanent magnet having a diameter that is larger than the plate aperture preventing egress of the permanent magnet from the enclosure through the plate aperture; and a washer made of a conductive soft ferromagnetic material comprising a washer aperture of a round shape, the washer aperture having a diameter that is larger than the diameter of the permanent magnet, the washer being situated inside the enclosure proximate the insulating plate.

2. The device of claim 1, further comprising: a ball joint providing data and power distribution interconnect conductors; a plurality of cubelets electrically coupled to the data and power distribution interconnect, each of the plurality of cubelets comprising: a core vertex immediately adjacent the ball joint, the core vertex truncated to form an electrical connection to the ball joint; and at least one display screen of the plurality of display screens, the at least one display screen facing outwardly from the ball joint; wherein the plurality of cubelets collectively provide the plurality of display screens forming at least a portion of an exterior of the device; and at least one processor circuit situated within at least one of the plurality of cubelets and communicatively coupled to the plurality of display screens via respective ones of the plurality of electrical connectors.

3. The device of claim 2, further comprising: a plurality of electronic components contained within at least one of the plurality of cubelets and communicatively coupled with the at least one processor circuit via at least one of the plurality of electrical connectors.

4. The device of claim 2, further comprising: at least one battery for providing power to the plurality of cubelets, wherein the at least one battery is contained within at least one of the plurality of cubelets.

5. The device of claim 2, wherein the device has a total of eight cubelets.

6. The device of claim 2, wherein at least eight individual ones of the plurality of cubelets each comprises: a distal vertex connected to the core vertex by a cubelet space diagonal; three mutually perpendicular connecting surfaces disposed on faces of the cubelet immediately adjacent the distal vertex; and a plurality of the electrical connectors including respective plate apertures that are disposed facing each of the three connecting surfaces.

7. The transformable electronic display device of claim 2, further comprising: wireless communication circuitry.

8. The transformable electronic display device of claim 1, wherein the plate aperture is of a circular shape.

9. The transformable electronic display device of claim 1, wherein the washer aperture is of a circular shape.

10. A connector comprising: two connector elements, each of the two connector elements comprising an enclosure made of a generally non-magnetic material, the enclosure having an open face; an insulating plate comprising a plate aperture; a permanent magnet situated inside the enclosure, the permanent magnet having dimensions preventing egress from the enclosure through the plate aperture; and a washer made of a conductive soft ferromagnetic material and situated inside the enclosure proximate the insulating plate, the washer comprising a washer aperture that is larger than the dimensions of the permanent magnet; wherein the two connector elements are disposed with respective insulating plates immediately adjacent and facing each other, with respective magnets contacting each other and contacting respective washers, such that the two magnets and the washers form a continuous electrically-conductive path.

11. The connector of claim 10, wherein the permanent magnet is a spherical shape with a diameter larger than the plate aperture.

12. The connector of claim 11, wherein the washer aperture is a circular shape with a diameter larger than the diameter of the permanent magnet.

13. A transformable electronic device comprising: a ball joint providing a data and power distribution bus; a plurality of cubelets, each of the plurality of cubelets comprising at least one microprocessor contained within at least one of the plurality of cubelets and in communication with a plurality of electronic components contained within at least one of the plurality of cubelets; a connection means for maintaining the communication between the at least one microprocessor and the plurality of electronic components, the connection means comprising a plurality of connector elements, wherein each of the plurality of connector elements comprises: an enclosure made of a generally non-magnetic material, the enclosure having an open face; an insulating plate comprising a plate aperture, the plate aperture having a circular shape, the insulating plate being attached to the open face of the enclosure; a permanent magnet placed inside the enclosure, the permanent magnet having a spherical shape with a diameter larger than the diameter of the plate aperture; and a washer made of a conductive soft ferromagnetic material comprising a washer aperture having a circular shape, the diameter of the washer aperture being larger than the diameter of the permanent magnet, and situated inside the enclosure proximate the insulating plate.

14. The device of claim 13, further comprising: means for wireless communication facilitating the transformable electronic device to serve as a control or input device for an external gaming or entertainment console, display, or appliance device.

15. A method for connecting two cubelets or elements of a transformable electronic device, toy or educational kit, the method comprising: providing two connector elements, each of the two connector elements comprising: an enclosure made of a generally non-magnetic material, the enclosure having an open face; an insulating plate comprising a plate aperture; a permanent magnet placed inside the enclosure, the permanent magnet having dimensions preventing egress from the enclosure through the plate aperture; a washer comprising a conductive soft ferromagnetic material and having a washer aperture larger than dimensions of the permanent magnet, placed inside the enclosure proximate the insulating plate; the permanent magnet having a spherical shape with a diameter larger than the plate aperture; and the washer aperture having a circular shape with a diameter being larger than the diameter of the permanent magnet, bringing the two connector elements disposed with respective insulating plates facing each other into proximity in essentially parallel directions; enabling the two magnets to rotate freely in polar and azimuthal directions relative to the axis normal to the two insulating plates and reaching equilibrium mutual orientation; adjusting the relative position of the connector elements by sliding the two insulating plates, to permit formation of a stable conductive path comprising the two permanent magnets and the two washers.

16. Apparatus for a transformable electronic device, educational toy, or toy construction kit, the apparatus comprising: a ball joint, providing a data and power distribution bus; a plurality of cubelets, each of said plurality of cubelets comprises: a core vertex immediately adjacent said ball joint, said core vertex truncated to form an electrical connection to said ball joint; and at least one display screen facing away from said ball joint; wherein the plurality of cubelets provide a plurality of display screens covering the transformable electronic display device for displaying preprogrammed images; at least one microprocessor in communication with a plurality of electronic components contained within at least one of said plurality of cubelets, said at least one microprocessor contained within at least one of said plurality of cubelets; a connection means for maintaining said communication between said at least one microprocessor and said plurality of electronic components, comprising a plurality of connector elements, each of said plurality of connector elements comprises: an enclosure made of a generally non-magnetic material, said enclosure having an open face; an insulating plate comprising a plate aperture, said plate aperture being of circular shape, said insulating plate attached to the open face of said enclosure; a permanent magnet placed inside said enclosure, said permanent magnet being of spherical shape and having the diameter larger than the diameter of said plate aperture; and a washer made of a conductive soft ferromagnetic material comprising a washer aperture being of circular shape, the diameter of said washer aperture larger than the diameter of said permanent magnet plate, placed inside said enclosure proximate the insulating plate.

17. A transformable electronic device comprising: a ball joint providing data and power distribution interconnects; a plurality of cubelets, each of the plurality of cubelets comprising: at least one controller situated within at least one of the plurality of cubelets and in communication with electronic components of at least one of the plurality of cubelets; a plurality of connector elements facilitating the communication between the at least one controller and the electronic components, wherein each of the plurality of connector elements comprises: an enclosure made of a generally non-magnetic material, the enclosure having an open face; an insulating plate attached to the open face of the enclosure and having a plate aperture with a round shape; a permanent magnet situated within the enclosure, the permanent magnet having a round shape and a width larger than a width of the plate aperture; and a washer comprising a conductive soft ferromagnetic material and having a washer aperture with a round shape, the width of the washer aperture being larger than the width of the permanent magnet, and situated within the enclosure proximate the insulating plate.

Description

BRIEF DESCRIPTION OF DRAWINGS

(1) FIGS. 1A-1D show a magnet and a washer interacting in the absence of external forces.

(2) FIGS. 2A-2C show the spring action of the permanent magnet interacting with the washer when external force is applied and removed.

(3) FIGS. 3A-3D show a simplified configuration of a connector element.

(4) FIG. 4A-4B show a preferred configuration of the connector element. FIGS. 5A-5B show the allowed degrees of freedom for magnet rotation in the disclosed connecting elements FIG. 6A shows a cubelet.

(5) FIG. 6B shows a transformative electronic device comprising functional cubelets.

(6) FIGS. 7A-7B show a transformative electronic display device. FIGS. 8A-8B show a transformative electronic display device with interactively controlled content displayed on sub-displays.

(7) FIG. 9 shows a transformative electronic device with multiple magnetic ball joints.

DETAILED DESCRIPTION OF DRAWINGS

(8) FIGS. 1A-1D illustrate the dynamic effects of magnet-washer interactions pertinent for building a stable polarity-indifferent connector.

(9) Small spherical permanent magnets interacting with disk-shaped washers made of soft ferromagnetic magnetic material, display peculiar dynamic effects which we apply to develop electrical connectors disclosed hereby.

(10) In one aspect of the current disclosure shown in FIGS. 1A-B, a magnet 110 has a north pole N and a south pole S with a magnetic axis 112 shown as an arrow connecting them. A steel washer 114 has an aperture 116 and a symmetry plane 118.

(11) When the magnet is brought in proximity of the washer aperture, it tends to position itself as shown in FIGS. 1C-D, its diameter 120 aligned into the washer symmetry plane 118 by forces of attraction to the inside washer wall 122.

(12) In one example, we experimented with a spherically shaped neodymium magnet 110 about 6 millimeter in diameter, a plain disk-shaped washer 112 made of generic magnetic steel with outside diameter 11 millimeter and an aperture 116 diameter 6.5 millimeter. We tried washer thickness 1.5 and 2 millimeters and observed no variation on performance.

(13) In another example, we experimented and observed substantially the same results with neodymium magnet 110 having a diameter about 3 millimeters, washers 112 having aperture diameter 3.0 millimeter and 3.5 millimeters. As a general rule, it is advisable to choose aperture diameter exceeding the spherical magnet diameter by about 10-15%.

(14) In yet another example, the magnet may be of a non-spherical shape or/and the washer may be of not a simple disk configuration. Ball shaped magnets can be replaced by magnets having any shape; what matters is that they should be able to rotate ensuring that magnet poles can turn under the action of the magnetic field. In such a case, the magnetic equator of an arbitrarily shaped magnet would align with the plane of a washer aperture.

(15) The magnet 110 and the washer 114, even when axially symmetric, are mechanically unstable in the plane washer defined by the washer surfaces: as shown in FIGS. 1C-D, the magnet sticks to an arbitrary point on the inner surface 122 of the washer 114.

(16) FIGS. 2A-2C illustrate and explain spring-action aspect of the connectors presently disclosed.

(17) In this preferred configuration, the magnet 110 attaches to one of the arbitrary points on the inside surface 122 of aperture 116 of washer 114 as shown in FIG. 2A. In the absence of external acting forces, an equilibrium state is defined by alignment of a magnetic diameter 120 into the washer symmetry plane 118. If the magnet 110 is pushed or pulled out of alignment with a small external force F it moves out of equilibrium as shown in FIG. 2B. When out of equilibrium, none of the sphere diameters 120 is aligned to the washer symmetry plane 118, see FIG. 2B. When external force F is removed, the magnet is returned to the initial equilibrium state by a magnetic force A, as shown in FIG. 2C. Thus, the magnetic interaction between the spherical magnet 110 and the washer 114 made of soft ferromagnetic creates a spring-like (elastic) effect.

(18) This effect is very useful when the ball needs to slide or roll over e.g. a flat surface. The pressure against the flat surface pushes the magnet out of equilibrium, and the magnetic force pushes the magnet against the surface, enabling friction-driven rolling when pushed laterally. It is especially useful when two connecting elements are brought together by shearing, i.e., when one surface slides over the other until magnetic balls of the mating connectors come in contact.

(19) FIGS. 3A-3D illustrate a generalized and simplified configuration of a connector element 150 based on the operation principle disclosed in FIGS. 1A-1D and FIGS. 2A-2C.

(20) In one aspect of the disclosure, the magnet 110 is placed inside an enclosure 128 made of a generally non-magnetic material, said enclosure having an open face 126 and closed faces 124.

(21) The enclosure 128 may generally be of an arbitrary form, including but not limited to the example shown as open-face hollow slab or a box with five closed faces 124.

(22) The dimensions of the enclosure 128 need to be sufficient to enable the magnet 110 to rotate freely in all directions inside it, and to choose orientation of its magnetic poles of its own accord; it is preferred, however, that the dimensions of the enclosure be sufficiently small so that the magnet 110 is maintained in proximity to washer 114 and to the front surface plate 130.

(23) In one embodiment of the present disclosure, the internal diameter of the washer can be greater than the ball magnet diameter. This design ensures greater freedom of the ball rotation, which makes self-orientation of the magnetic poles of the ball significantly easier. A disk-shaped washer can be replaced with an element of a different shape, or a set of elements; what matters is that this element should keep the magnetic ball in a certain position without fixing it rigidly, thus ensuring that self-orientation of the poles, ball rolling, and the spring effect are possible.

(24) In another embodiment, the washer diameter maybe smaller than the diameter of the magnetic ball; the connector may still be operable, if the magnet and the washer materials are chosen in such a way that the attracting force washer between them is relatively weak (in the opposite case, self-orientation of the ball poles is hampered).

(25) FIGS. 3B-3D illustrate a self-actuated connector wherein two connector elements of the type shown in FIG. 3A are brought in proximity.

(26) An insulating functional face 130 comprises a circular functional surface aperture 136, the diameter of said circular functional surface aperture being smaller than the diameter of the spherical magnet 110; an enclosure-facing surface 132 and outward-facing surface 134; the functional surface aperture 136 is chamfered or beveled with a wider side adjacent the enclosure 128.

(27) When two identical connectors 150 and 250 are brought in proximity ash shown in FIG. 3C, the magnetic poles of the respective permanent magnets 110 and 210 are self-oriented such as to be pulled together. At the same time, each magnet is attracted to the respective washer 114 and 214 made of iron or any suitable soft ferromagnetic material, thus ensuring reliable electric connection. Conductors 138 and 238 are attached to washers 114 and 214 inside the enclosure forming a connected electric path.

(28) The principal feature of the present disclosure is the possibility to operate successfully the planes, which can move relative to each other in the shear regime, as shown in FIGS. 7B, 8B and 9 below. Further figures illustrate typical applications of the connector.

(29) In other embodiments of the present disclosure, a conducting washer may be fabricated of a magnetic material, e.g., iron, or a conductor having a different shape, but ensuring magnetic and electric contact with element.

(30) As we discovered through extensive experimentation, the ball- or cylinder-shaped magnets need not be aligned perfectly due to presence of various gaps between the contact planes, yawns, misalignment of the details by the user, etc. However, the reliable contact is ensured by the magnetic properties of the balls or cylinders and by the space, which makes it possible to create a slop. Thus, perfect axial alignment is not required to actuate and join such connectors.

(31) The magnetic conductive washer and the enclosure are shaped in such a way that the ball hides inside the enclosure, under its surface, and, being approached by a mating connector, resurfaces, responds to the other connector, and ensures the connection. It is possible, if the force of attraction between the magnetic balls exceeds that between the ball and the magnetic washer (it is seen in the figure that the magnetic attraction force between connector magnets is greater than the magnetic force between each magnet and the respective washer, which determines that the magnetic ball moves toward the other connector, when the latter comes closer and returns to the initial position, if the mating connector moves away).

(32) FIGS. 4A-4B illustrate a preferred configuration of a self-actuated connector element adapted for use in transformable electronic devices, puzzle toys and other similar applications.

(33) Similarly to the simplified connector element in FIGS. 3A-3D, the connecting element 450 comprises an insulating front plate 430 fabricated from a non-conducting and nonmagnetic material e.g., any plastic having appropriate properties. The front surface plate comprises four circular apertures 436 with chamfered or beveled edges.

(34) The back plate 440 is configured to comprise four enclosures 428 shaped as partial-sphere surfaces. The apertures 436 and the enclosures 428 are sized with relation to neodymium magnets 410 as described earlier in the present disclosure. The four conductive washers 414 in this case are held immediately adjacent the enclosure-facing surface 432 of the connecting element 450.

(35) FIGS. 5A-5B illustrate the possibility for mutual rearrangement of the permanent magnets 110 and 210 when two connectors, similar to connecting elements 150 and 250 shown in FIG. 3D, or connecting elements 450 shown in FIGS. 4A-4B are brought in proximity.

(36) The axis Z in FIGS. 5A-5B is chosen in the direction normal to the front surfaces 134 and 234 as in FIGS. 3A-3B, or 434 in FIG. 4A. Axes X and Y are chosen in a plane normal to Z, and thus parallel to surfaces 134 and 234.

(37) Vectors M1 and M2 represent magnetic moments of the magnets 110 and 210 respectively. Vector M1XY represent the projection of vector M1 onto the XY plane perpendicular to Z axis.

(38) The spatial direction of vector M1 in space can be fully described by the polar angle 1 measured from axis Z and the azimuthal angle 1 measured in plane XY between axis X and M1XY. Similarly, the polar angle 2 and the azimuthal angle 2 fully describe special direction of M2.

(39) The arrangements similar to the examples shown in FIGS. 3A-4B enable unrestricted rotation of magnets 110 and 210 adjusting respective polar and azimuthal angles as the connector elements are brought in proximity.

(40) The essence of the present disclosure is that the ball- or cylinder-shaped magnets are not affixed either to the body of the connecting element enclosure, or to the washers, or any other element of the structure, or on any particular axis, and allowed to rotate around it.

(41) Therefore, the magnets have no fixed axis set by design and are allowed to assume arbitrary orientation in space. The enclosures enable some lateral displacement in all three special dimensions, without restricting free rotation of the magnets. In its free state, with no contact with an identical connector, the magnet can be turned in any direction. However, due to the magnetic properties of the washer located at the contact point (or any other conductor having magnetic properties), the magnet ball remains in contact with this conductor due to its own magnetic properties.

(42) FIG. 6A shows a cubelet 660 comprising three connecting elements 650, 652 and 654. The cubelet 660 is assembled on a frame 664 of generally cubic shape with one vertex 670 (a core vertex hereinafter) truncated to form a convenient attachment and electrical contact to a ball joint 666 helping to form the redundant data and power distribution bus.

(43) Bus is a common term in the industry and defines a connection mechanism through which data or power is imparted to other parts of transformable devices of the present disclosure. This bus is commonly referred to the data over power (DoP) bus and provides both the electrical and data connection necessary to interface between the cubelets. The DoP bus is comprised of connector elements exemplified in FIGS. 3A-3D, 4A-4D and such, the ball joint 666, the core vertex 670 and additional bus components inside the cubelets.

(44) For example, the vertex may be machined into a segment of a concave sphere, the center of the sphere coincident with the cubelet vertex, and the spherical segment curvature radius substantially equal to the radius of a ball joint shown in FIGS. 6B and 9.

(45) In other embodiments, the vertex may be shaped in other shapes, as long as they provide reliable electrical connection to form a data and power distribution bus throughout the electronic device.

(46) The connecting elements 650, 652 and 654 are mounted on mutually perpendicular faces immediately adjacent the vertex 670. The cubelet may further comprise various electronic and electrical elements with varied functionality including but not limited to electrical passthroughs, passive electrical components (capacitors, inductors, resistors), sensors, LEDs, batteries, other charge storing devices, battery protection circuitry, diodes setting current polarities, power conditioning circuits, antennas, microprocessors converting analogue signals into digital form and vice versa, small electrical motors of various configurations, means for signal processing operations, gaming and wireless controls, display control electronic modules, wireless links, Bluetooth support functionalities, power buses, and interfaces to external computers and analogue devices. The connecting elements 650, 652 and 654 mounted on the module faces are adapted to support power and control connections between various functionalities of the adjacent modules, e.g. between module 670 and 690.

(47) FIG. 6B show how eight cubelets 660, 665, 670, 675 (not visible), 680, 685 (removed for illustrative purposes), 690 and 695 are assembled into a cube with each module truncated vertex 670 forming a ball joint to a central element 666.

(48) Being built into the surface of the functional building module, the connecting elements come into action (ensures transmission of an electric current and/or signals), when aligned (e.g., coaxially) with respective identical mating connectors on the surface of an adjacent the functional building module moving relative to the former.

(49) This arrangement allows to rotate groups of four cubelets around the main three axis of symmetry of the cube. This presents an opportunity to switch and reconfigure electrical connections between the cubelets.

(50) Thus, the assembly functions as a transformable electronic device.

(51) For example, when the group comprised of cubelets 660, 665, 670 and 675 is rotated around axis KL in the direction shown with arrow P in FIG. 6B, the four viewer-facing contacts defined by the apertures 636 switch from being connected to respective aperture contacts on the immediately adjacent surface of cubelet 685 to aperture contacts on the respective surface of the cubelet 680. Thus, the electronic elements in the module 675 are switched from a first functional configuration defined by direct electric contact to the elements of module 685 to a second functional configuration defined by direct electric contact to the elements of module 680.

(52) During this rotational switching, the kinematic ball joint formed by the ball 666 and the adjacent truncated vertexes 670 maintains continuity of the transformable device data and power distribution bus.

(53) These switching and transformative capabilities enable configuring sets of cubelets like 660 into functional electronic devices including but not limited to remote controls, gaming devices, communication devices and toy kits.

(54) FIG. 7A illustrates a preferred configuration of the transformable electronic device 700, wherein information displays are attached on each outward face of every module. Each of the cubelet 660, 665, 670, 675, 680, 685 visible in FIG. 7A, and 690 which is not visible, has information displays attached on faces not immediately adjacent the vertex truncated to form electric contact to a central ball magnetic joint, as shown in FIGS. 6A-6B.

(55) For the purpose of the present disclosure, transformable display means a display, consisting of separate displays of smaller size, which can change the position relative to each other; peripheral elementin contrast to the central elementlocated outside the device, so it can be always visible; the outward face of the peripheral element is the flat surface of the peripheral element facing the user; the inward face of the peripheral elementthe flat surface of the peripheral element, facing away from the user, that is, towards a central unit.

(56) For example, three electronic displays 692, 694 and 696 are attached to the outward-facing faces of the functional building module 690.

(57) The electronic and electrical components inside the functional building modules are adapted to display visual content on each of the displays on the outward-facing faces of the cubelets, and to sense relative position of the functional position of the modules.

(58) The relative position of the modules comprising the transformable device, and the change in their relative position which happens when the device is transfigured as illustrated in FIG. 7B serve as inputs for microprocessors configuring the content displayed on each of the displays.

(59) FIGS. 8A-8B illustrate a preferred configuration of the transformable electronic display device 800, wherein smaller-size information displays (sub-displays hereinafter) are attached on each outward face of cubelets 660, 665, 670, 675, 680, 685 visible in FIG. 7A, and 690 which is not visible. The sub-displays are attached onto faces not immediately adjacent the vertex truncated to form electric contact to a central ball magnetic joint, as shown in FIGS. 6A-6B.

(60) As shown, transforming the device from one state to another by rotating a group of four cubelets around the ball joint relative to another group of four serves as a means of inputting information that leads to interactive change in the contact displayed on the transformative display. The input variables include: composition of the rotated group of elements, direction of relative rotation, and rotation angle (typically in increments of 90 degrees). Different type of content, e.g. gaming, communication, social-network status, or remote-control inputs may be displayed and accessed using the transfomative operations.

(61) FIG. 9 illustrates yet another embodiment of the invention, the transformative electronic device 900 containing multiple ball joints like 966 coupled to cubelets like 960, 965, 970, 975 (this module is not visible in the view presented in this figure), 980, 985, 990 and 995.

(62) These elements can be rotated around ball joints in groups of four, like e.g. groups 996, 998, and the group composed of cubelets 980, 985, 990 and 995. The outward faces of the cubelets may be equipped with subdisplays, forming a transformative display, or the video content controlled by the device rotational transformations may be fed to an external display.