Storage container for tube viscous construction material
10882069 ยท 2021-01-05
Inventors
Cpc classification
B65D77/0486
PERFORMING OPERATIONS; TRANSPORTING
B05C17/00583
PERFORMING OPERATIONS; TRANSPORTING
B65D83/0005
PERFORMING OPERATIONS; TRANSPORTING
B67D1/0001
PERFORMING OPERATIONS; TRANSPORTING
B05C17/0146
PERFORMING OPERATIONS; TRANSPORTING
B05C17/00516
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05C17/03
PERFORMING OPERATIONS; TRANSPORTING
B05C17/005
PERFORMING OPERATIONS; TRANSPORTING
B65D77/04
PERFORMING OPERATIONS; TRANSPORTING
B05C17/01
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A storage container for a cylindrical tube of viscous construction material includes a body dimensioned to receive a cylindrical tube of viscous construction material. A nozzle enclosure is attached to a top end of the body and is dimensioned to receive a nozzle of a cylindrical tube of viscous construction material. A plug is positioned in the nozzle enclosure and dimensioned to fit into an inner diameter of the nozzle of the cylindrical tube of viscous construction material. A gasket is positioned between the body and the nozzle that substantially prevents air in the body from entering into the nozzle enclosure. A base seals the cylindrical tube of viscous construction material in the body.
Claims
1. A storage container for a cylindrical tube of viscous construction material, the storage container comprising: a) a body dimensioned to receive the cylindrical tube of viscous construction material; b) a nozzle enclosure attached to a top end of the body that is dimensioned to receive a nozzle of the cylindrical tube of viscous construction material; c) a plug positioned in the nozzle enclosure and dimensioned to fit into an inner diameter of the nozzle of the cylindrical tube of viscous construction material; d) a base that seals the cylindrical tube of viscous construction material in the body; and e) a valve positioned in the body.
2. The storage container of claim 1 wherein the valve comprises a pressure release valve.
3. The storage container of claim 1 wherein the valve is configured to inject air into the body.
4. The storage container of claim 1 wherein the valve is configured to evacuate air from the body.
5. The storage container of claim 1 wherein the valve is configured to equalize pressure inside the body.
6. The storage container of claim 1 wherein the nozzle enclosure is removably attached to a top end of the body.
7. The storage container of claim 1 wherein the nozzle enclosure is removably attached to a top end of the body with a screw mechanism.
8. The storage container of claim 1 wherein the nozzle enclosure is removably attached to a top end of the body with a locking mechanism.
9. The storage container of claim 1 wherein the plug is removably attached to the nozzle enclosure.
10. The storage container of claim 1 wherein the plug is removably attached to the nozzle enclosure with a screw mechanism.
11. The storage container of claim 1 further comprising a gasket positioned between the body and the nozzle enclosure that prevents solvents in the nozzle enclosure from entering into the body.
12. A storage container for a cylindrical tube of viscous construction material, the storage container comprising: a) a lower body segment that is dimensioned to receive a lower portion of the cylindrical tube of viscous construction material; b) a valve in the lower body segment; c) an upper body segment that is dimensioned to receive an upper portion of the cylindrical tube of viscous construction material; d) a nozzle enclosure that is attached to a top end of the upper body segment that is dimensioned to receive a nozzle of the cylindrical tube of viscous construction material; e) a plug positioned in the nozzle enclosure and dimensioned to fit into an inner diameter of the nozzle of the cylindrical tube of viscous construction material; and f) a coupling mechanism that attaches the lower body segment to the upper body segment.
13. The storage container of claim 12 wherein the valve comprises a pressure release valve.
14. The storage container of claim 12 wherein the valve is configured to inject air into the body.
15. The storage container of claim 12 wherein the valve is configured to evacuate air from the body.
16. The storage container of claim 12 wherein the valve is configured to equalize pressure inside the body.
17. The storage container of claim 12 wherein the nozzle enclosure is removably attached to the top end of the upper body segment.
18. The storage container of claim 12 wherein the plug is removably attached to the nozzle enclosure.
19. The storage container of claim 12 wherein the plug is removably attached to the nozzle with a screw mechanism.
20. The storage container of claim 12 further comprising a gasket positioned between the upper body segment and the nozzle enclosure that prevents solvents in the nozzle enclosure from entering into the upper and lower body segments.
21. The storage container of claim 12 wherein the coupling mechanism that attaches the lower body segment to the upper body segment comprises: a) a pair of vertical key protrusions positioned opposite to each other on a bottom lip of the upper body segment; b) a pair of vertical slots on a top surface of the lower segment dimensioned to receive the vertical key protrusions; and c) a pair of horizontal slots extending from the pair of vertical slots on the top surface of the lower section an angular distance proximate to the top surface of the lower body segment.
22. A storage container for a cylindrical tube of viscous construction material, the storage container comprising: a) a lower body segment that is dimensioned to receive a lower portion of the cylindrical tube of viscous construction material; b) an upper body segment that is dimensioned to receive an upper portion of the cylindrical tube of viscous construction material; c) a valve positioned in the upper body segment; d) a nozzle enclosure that is attached to a top end of the upper body segment that is dimensioned to receive a nozzle of the cylindrical tube of viscous construction material; e) a plug positioned in the nozzle enclosure and dimensioned to fit into an inner diameter of the nozzle of the cylindrical tube of viscous construction material; and f) a coupling mechanism that attaches the lower body segment to the upper body segment.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present teaching, in accordance with preferred and exemplary embodiments, together with further advantages thereof, is more particularly described in the following detailed description, taken in conjunction with the accompanying drawings. The skilled person in the art will understand that the drawings, described below, are for illustration purposes only. The drawings are not necessarily to scale, emphasis instead generally being placed upon illustrating principles of the teaching. The drawings are not intended to limit the scope of the Applicant's teaching in any way.
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DESCRIPTION OF VARIOUS EMBODIMENTS
(14) The present teaching will now be described in more detail with reference to exemplary embodiments thereof as shown in the accompanying drawings. While the present teachings are described in conjunction with various embodiments and examples, it is not intended that the present teachings be limited to such embodiments. On the contrary, the present teachings encompass various alternatives, modifications and equivalents, as will be appreciated by those of skill in the art. Those of ordinary skill in the art having access to the teaching herein will recognize additional implementations, modifications, and embodiments, as well as other fields of use, which are within the scope of the present disclosure as described herein.
(15) Reference in the specification to one embodiment or an embodiment means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the teaching. The appearances of the phrase in one embodiment in various places in the specification are not necessarily all referring to the same embodiment.
(16) It should be understood that the individual steps of the methods of the present teachings can be performed in any order and/or simultaneously as long as the teaching remains operable. Furthermore, it should be understood that the apparatus and methods of the present teachings can include any number or all of the described embodiments as long as the teaching remains operable.
(17) Many industry standard cylindrical disposable cartridges come with a nozzle cover that fits over the nozzle after the use for storage. Such nozzle covers are intended to prevent the viscous construction material from being exposed to air. It is well known that exposing viscous construction material to air will cause solvents in the viscous construction material to evaporate thus reducing the percentage of solvents in the viscous construction material.
(18) Reducing the percentage of solvents in the viscous construction material will increase the viscosity of the viscous construction material. An increase in viscosity increases the resistance to flow of the viscous construction material, thereby making it more difficult to expel the viscous construction material from the nozzle. Increasing viscosity also makes it more difficult to work with the viscous construction material in many construction applications. Eventually, the viscosity of the viscous construction material reaches a level that clogs the nozzle. Even if the nozzle is cleared, the viscous construction material quickly becomes unusable because it cannot be acceptably applied to the work surface.
(19) The time that it takes the viscous construction material to become unusable varies depending on many factors, such as the type of viscous construction material and solvents used in the viscous construction material, the cylindrical tube construction, and the environmental conditions. However, the time that it takes the viscous construction material to become unusable is relatively short and can be a few hours to a few days depending on the various factors. Consequently, the casual user of viscous construction material typically gets only one, or a few, uses out of the standard cylindrical tube. For many applications, this means that a large portion of the viscous construction material in the tube is wasted because a large enough fraction of solvents evaporate before the remaining material is used.
(20) In addition, nozzle covers that come with cylindrical tubes of viscous construction material typically do not provide a good seal. They are notoriously leaky. Consequently, viscous construction materials commonly leak out of the nozzle cover. Since most of the viscous construction materials are sticky materials and sometimes contain toxic materials, this leaking is highly undesirable. Leaked viscous construction materials often destroy clothing and tool bags and leave messy residues in vehicles and workshops that are difficult to clean up. This undesirable leaking can be exacerbated when environmental conditions, such as temperature and pressure, change. For example, leaving a cylinder of viscous construction material in a hot vehicle often exacerbated the leaking and associated damage.
(21) Thus, one significant problem with the industry standard cylindrical disposable cartridges that are widely used today is that, after their first use, they rapidly lose solvents and degrade to the point that they are not usable. For many casual users, the solvent instability results in the product being a single use product where much of the contents of the cylindrical disposable cartridge are discarded.
(22) One aspect of the present teaching is the realization that the nozzle cap provided with many industry standard cylindrical disposable cartridges containing viscous construction materials is not effective in preventing solvent loss after the cartridges are open because most of the solvent loss actually occurs through the moveable member or plunger device that is typically located at the end opposite to the nozzle.
(23) Experiments were performed where the nozzle of the industry standard cylindrical disposable cartridge was cut in a typical manner before use and the moveable member or plunger device was actuated to dispense the product, as a consumer would do. The exterior of the nozzle was then wiped clean and the nozzle cover was placed on the nozzle. The weight loss in the industry standard cylindrical disposable cartridge was then measured after accelerated stability testing at 86 degrees Fahrenheit and at 120 degrees Fahrenheit. The resulting weights were compared to a control sample. All experiments showed significant weight loss due to the loss of solvents from the construction materials. Various experiments also showed that a majority of the solvent loss was through the moveable member or plunger device and not through the nozzle cover.
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(25) The single body 102 is open at a bottom end 104 to receive a standard cylindrical tube of viscous construction material. In addition, the single body 102 is dimensioned to contain the entire standard tube of viscous construction material so that the standard tube easily fits into the single body 102, while minimizing the volume of open space in the single body 102 that can be occupied by solvents.
(26) The top end 106 of the single body 102 includes a nozzle enclosure 108 that is dimensioned to receive a nozzle of a standard cylindrical tube of viscous construction material. In one embodiment, the nozzle enclosure 108 is formed directly into the top portion of the single body 102. In other embodiments, the nozzle enclosure 108 is removably attached. Removable nozzles can be attached and detached by numerous means such as a screw-type mechanism or one of many types of locking mechanisms.
(27) In some embodiments, an O-ring or gasket 107 is positioned at the top end 106 of the single body 102. This O-ring or gasket 107 seals the nozzle enclosure 108 from the main body 102. Sealing the nozzle enclosure 108 will prevent solvents from escaping into the main body 102. Sealing the nozzle enclosure 108 will also present a minimal volume around the tip of the standard cylindrical tube of viscous construction material, thereby preventing any substantial amount of solvent from escaping through the tip of the cylinder of viscous construction material. Thus, one aspect of the storage container 100 of the present teaching is that it is dimensioned so that the entire standard cylindrical tube of viscous construction material fits completely within the single body 102 when sealed to substantially prevent any caulking or other construction materials from leaking out of the storage container 100.
(28) The storage container 100 also includes a base 110 that seals the bottom end of the single body 102 fully enclosing the standard cylindrical tube of viscous construction material in the single body 102. In some embodiments, the base 110 includes an O-ring or other type of gasket 112 which can be positioned at a top lip to create an air tight seal. Creating an air tight seal around the bottom end 104 of the storage container 100 is important because a large fraction of the solvents escaping from the standard cylindrical tube of viscous construction material escape from the moveable member or plunger device. Thus, one aspect of the storage container 100 of the present teaching is that it is dimensioned to create an air tight seal at the bottom end 104 to substantially prevent any solvents or caulking or other viscous construction materials from leaking out of the storage container 100. In some methods of use, air is injected into the storage container 100 through a valve to create a positive pressure in the storage container 100 that fills the spaces in the storage container 100 thereby preventing solvents from escaping the nozzle of the standard cylindrical tube of viscous construction material.
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(33) During assembly, the vertical key protrusions 214 in the upper segment 202 are positioned into the vertical slots 218 on the top surface 220 of the lower segment 204. When the vertical protrusions 214 in the upper segment 202 reach the horizontal slots 222 in the lower segment 204, the user rotates at least one of the upper and lower segments 202, 204 so that the vertical key protrusions 214 in the upper segment 202 move into the horizontal slots 222 in the lower segment 204, thereby securing the upper segment 202 to the lower segment 204 of the segmented-body storage container 200.
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(35) The helix of a thread can twist in two possible directions, which is known in the art as handedness. In the embodiment shown in
(36) In some embodiments, a gasket 232, such as an O-ring gasket, is positioned in a groove 234 in the internally threaded lower segment 204. The gasket 232 substantially prevents vapors and viscous material from being passed to an outer surface of the storage container.
(37) During assembly, the externally threaded upper segment 202 is threaded into the internally threaded lower segment 204 by hand. In embodiments that include the gasket 232, the externally threaded upper segment 202 is threaded into the internally threaded lower segment 204 until the gasket 232 is sufficiently compressed to form an air-tight seal.
(38) One skilled in the art will appreciate that numerous other coupling means can be used to couple the upper segment 202 to the lower segment 204 when the cylindrical tube of viscous construction material is positioned inside the segmented-body storage container 200.
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(40) The upper segment 302 includes the nozzle enclosure 308 that is dimensioned to receive a nozzle 308 of a standard cylindrical tube of viscous construction material. However, the nozzle enclosure 308 in
(41) Also, in one embodiment, the plug 312 is formed in a tapered shape where the diameter of the plug 312 gradually reduced towards the end of the plug 312. Using the plug 312 is advantageous for certain types of viscous construction materials. For example, viscous construction materials that perform polymerization reactions that are initiated by an oxidation-reduction reaction (sometimes called a redox reaction) are particularly sensitive to exposure to oxygen. For these materials, even the nozzle enclosure 208 described in connection with
(42) In one embodiment, the plug 312 is formed of an inert material such as Teflon that does not react or form a bond with the viscous construction materials. Some known apparatus for sealing tubes of viscous construction materials for a bond with the viscous construction materials that makes it difficult and, in some cases, impossible to remove the apparatus without rendering the tube useful.
(43) One unexpected result from experiments performed by the inventor was that long term stability of these viscous construction materials, which, for example, perform polymerization reactions that are initiated by an oxidation-reduction reaction, is that long term stability is improved when the size of the plug is smaller than the inner diameter of the opening in the nozzle of the tube of viscous construction materials so that some viscous construction material is displaced forming an airtight seal.
(44) The front-view of the segmented-body storage container 300 also shows a coupling mechanism 310 that is described in
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(46) In other embodiments, the nozzle enclosure 308 including the plug 312 is formed directly into the top of the upper segment 302. In some embodiments, an O-ring or gasket 212 is positioned at the top of the upper segment 302. This O-ring or gasket 212 seals the nozzle enclosure 208 from the upper and lower segments 202, 204, thereby preventing solvents from escaping from the nozzle enclosure 308. The storage container 200 also includes the coupling mechanism 310 that couples the upper and lower segments 302, 304. Numerous types of coupling mechanisms can be used.
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(49) Also, as described in connection with
(50) As with the embodiments described in connection with
EQUIVALENTS
(51) While the Applicant's teaching is described in conjunction with various embodiments, it is not intended that the Applicant's teaching be limited to such embodiments. On the contrary, the Applicant's teaching encompass various alternatives, modifications, and equivalents, as will be appreciated by those of skill in the art, which may be made therein without departing from the spirit and scope of the teaching.