Stapler
10882173 ยท 2021-01-05
Assignee
Inventors
Cpc classification
B25C5/1624
PERFORMING OPERATIONS; TRANSPORTING
International classification
B25C5/16
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The cutting portion includes a pair of introduction portions allowing the staple legs penetrating the sheets of paper to be introduced therein, a pair of cutting members configured to cut the staple legs introduced in the introduction portions, and a discharging path configured to discharge cut staples cut by the cutting members. The discharging path includes a temporary receiving portion for the cut staples provided between the pair of introduction portions. The temporary receiving portion includes a pair of inlet portions respectively provided on side surfaces thereof opposing the introduction portions. The pair of inlet portions are configured to allow the cut staples cut by the cutting members to enter therein.
Claims
1. A stapler comprising: a staple striking portion configured to strike a staple to penetrate sheets of paper; a cutting portion configured to cut staple legs of the staple penetrating the sheets of paper; and a binding portion configured to bind the sheets of paper by bending the staple legs of the staple penetrating the sheets of paper, wherein the cutting portion comprises: a support plate which includes a flat upper surface, the support plate further including a protrusion in a central region thereof; the protrusion protruding from the support plate in a first direction and having a width narrower than a width of a staple crown of the staple; a first support portion on a first side surface of the protrusion; a second support portion on a second side surface of the protrusion; wherein the width of the protrusion extends between the first and second support portions, and the flat upper surface of the support plate includes a flat upper portion of the protrusion between the first and second support portions; a first blade portion which is disposed outside the first support portion and opposing the first support portion, and which is movable in a direction approaching the first support portion; a second blade portion which is disposed outside the second support portion and opposing the second support portion, and which is movable in a direction approaching the second support portion; a first introduction portion which is formed by a groove between the first support portion and the first blade portion, and into which one of the staple legs penetrating the sheets of paper is introduced; a second introduction portion which is formed by a groove between the second support portion and the second blade portion, and into which the other of the staple legs penetrating the sheets of paper is introduced; and a discharging path extending rearward from between the first introduction portion and the second introduction portion, the discharging path extending in a second direction opposite to the first direction in which the protrusion extends; wherein the first blade portion is configured to cut the staple leg introduced into the first introduction portion by approaching the first support portion; wherein the second blade portion is configured to cut the staple leg introduced into the second introduction portion by approaching the second support portion; wherein the discharging path is disposed between the first introduction portion and the second introduction portion, and comprising: a temporary receiving portion which is configured to receive cut staple legs temporarily; a first inlet portion connecting the first introduction portion and the temporary receiving portion, and into which one of the cut staple legs is inserted; and a second inlet portion connecting the second introduction portion and the temporary receiving portion, and into which the other of the cut staple legs is inserted, wherein the first and second blade portions, the first and second introduction portions, the first and second inlet portions, and the temporary receiving portion are each located on or proximate to the protrusion in the central region of the support plate and on or proximate to the flat upper surface of the support plate, wherein the cut staple legs which are inserted from the first inlet portion and the second inlet portion are discharged in the second direction and to the rear of the discharging path through the temporary receiving portion, and wherein the temporary receiving portion comprises a partition member configured to block between the first and second inlet portions.
2. The stapler according to claim 1, wherein the partition member comprises a direction regulation portion configured to guide the cut staples, which enter the temporary receiving portion through the first inlet portion and the second inlet portion, toward the discharging path and in the second direction.
3. The stapler according to claim 1 further comprising a cut staple receiving portion configured to receive the cut staples cut by the cutting portion, wherein the discharging path is configured to discharge the cut staples to the cut staple receiving portion.
4. The stapler according to claim 1, wherein the discharging path extends downwardly.
5. The stapler of claim 1, wherein the first blade portion is rotated about a first shaft, and the second blade portion is rotated about a second shaft, the first and second shafts each having an axis extending orthogonal to the support plate.
6. The stapler according to claim 5, wherein the first and second shafts are connected to and extend through the support plate.
7. The stapler according to claim 1, wherein the protrusion and the first and second blade portions are positioned to cut the staple legs against the first and second support portions on the first and second side surfaces of the protrusion and so that the cut staple legs fall on the flat upper portion of the protrusion after cutting.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(9) Hereinafter, embodiments of a stapler according to the present invention, a post-processing device having the stapler and an image formation system having the post-processing device will be described with reference to the accompanying drawings.
Exemplary Configuration of Stapler of the Present Embodiment
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(11) First, an operation of binding sheets of paper P with a stapler 1A will be described with reference to
(12) As shown in
(13) In the staple 10A of which the staple legs 12A have been cut into a predetermined length, as shown in
(14) Next, a configuration of the stapler 1A of the present embodiment will be described with reference to the figures. The stapler 1A includes a staple striking unit 2A for supplying and striking a staple 10A, and a binding unit 3A for binding sheets of paper P with the staple 10A by cutting and bending staple legs 12A of the staple 10A in cooperation with the staple striking unit 2A. Also, the stapler 1A has a paper clamping portion 4A for clamping a bundle of sheets of paper P between the staple striking unit 2A and the binding unit 3A using the staple striking unit 2A and the binding unit 3A.
(15) In the following description, a side on which the paper clamping portion 4A is provided is referred to as a front side of the stapler 1A, and a side opposite to the side on which the paper clamping portion 4A is provided is referred to as a rear side thereof. Also, a side on which the binding unit 3A is provided is referred to as an upper side of the stapler 1A, and a side on which the staple striking unit 2A is provided is referred to as a lower side of the stapler 1A.
(16) The staple striking unit 2A is an example of a staple striking portion and is configured such that a staple cartridge 100A, which is a staple receiving portion in which staples 10A are received, is removably attached thereon. The staple striking unit 2A has a feeding portion 21A for feeding a staple 10A from the staple cartridge 100A and a striking portion 22A for driving the staple 10A into sheets of paper P.
(17) In the present example, staples 10A are provided as a staple sheet, in which a plurality of linear staples 10A are integrated by adhesion, and a plurality of staple sheets are stacked and received in the staple cartridge 100A. The striking portion 22A is configured to strike one staple 10A of the staple sheet, which is located at the most leading end in a conveying direction thereof, and at the same time to shape a second, and possibly a third, staple 10A into a generally U-shape as shown in
(18) The binding unit 3A is an example of a binding portion and has a cutting portion 30A for cutting staple legs 12A of the staple 10A, which have penetrated sheets of paper P, into a predetermined length, and a clincher portion 31A for bending the staple legs 12A of the staple 10A, which have penetrated the sheets of paper P and have been cut into the predetermined length, toward the sheets of paper P.
(19) The paper clamping portion 4A has a shape, which is opened on front, right and left sides of the stapler 1A, so that a binding location Pi on the sheets of paper P at which the sheets of paper P are bound with the staple 10A can be positioned between the striking portion 22A and the clincher portion 31A.
(20) The paper clamping portion 4A has a first clamping portion 40A provided on the staple striking unit 2A and also has a second clamping portion 41A provided on the binding unit 3A to oppose the first clamping portion 40A. The stapler 1A is configured to clamp sheets of paper P between the first clamping portion 40A and the second clamping portion 41A as the binding unit 3A is moved in a direction approaching the staple striking unit 2A by rotationally operating the binding unit 3A about a axis 32A.
(21) The paper clamping portion 4A has a paper position restriction portion 42A for restricting a position of the sheets of paper P in an insertion direction thereof as shown by an arrow a. The paper position restriction portion 42A protrudes between the first clamping portion 40A and the second clamping portion 41A at an inner side of the paper clamping portion 4A with respect to the insertion direction of the sheets of paper P as shown by the arrow a. Therefore, the sheets of paper P inserted into the paper clamping portion 4A are restricted from being inserted more inward than the paper position restriction portion 42A.
(22) The stapler 1A has a drive unit 5A. The drive unit 5A opens and closes the staple striking unit 2A and the binding unit 3A relative to each other. The drive unit 5A drives the feeding portion 21A and the striking portion 22A of the staple striking unit 2A and the cutting portion 30A and the clincher portion 31A of the binding unit 3A
(23) The drive unit 5A has a cam 51A driven by a motor 50A provided in the staple striking unit 2A, linkages (not shown) for transferring an operation of the cam 51A to each part, and the like
(24) According to the stapler 1A, as an operation of the cam 51A is transferred to the binding unit 3A via linkages and the like, the staple striking unit 2A and the binding unit 3A are moved relative to each other in separating/contacting directions, in which they separate from and contact with each other. In the present example, the binding unit 3A is moved relative to the staple striking unit 2A in the separating/contacting directions by a rotation operation thereof about the axis 32A.
(25) According to the stapler 1A, the binding unit 3A is moved in a direction approaching the staple striking unit 2A by an operation, in which the cam 51A rotates in one direction, and thus the paper clamping portion 4A clamps sheets of paper P at a predetermined timing. Also, according to the stapler 1A, the binding unit 3A is moved in a direction separating from the staple striking unit 2A at a predetermined timing by an operation, in which the cam 51A further rotates in one direction, and thus clamping of the sheets of paper P by the paper clamping portion 4A is released.
(26) Further, according to the stapler 1A, an operation of the cam 51A is transferred to the feeding portion 21A and the striking portion 22A via linkages and the like. Therefore, due to an operation in which the cam 51A rotates in one direction, staples 10A received in the staple cartridge 100A are fed by the feeding portion 21A, and then one of the fed staples 10A, which is located at the most leading end thereof, is driven into sheets of paper P, which are clamped by the paper claiming portion 4A, by the striking portion 22A. As a result, staple legs 12A of the staple 10A penetrate the sheets of paper P. Also, a second, and possibly a third, staple 10A is shaped into a generally U-shape as shown in
(27) Further, according to the stapler 1A, an operation of the cam 51A is also transferred to the cutting portion 30A and the clincher portion 31A via linkages and the like. Therefore, due to an operation in which the cam 51A rotates in one direction, the staple legs 12A of the staple 10A penetrating the sheets of paper P are cut into a predetermined length by the cutting portion 30A, and then the staple legs 12A of the staple 10A, which have been cut into the predetermined length, are bent by the clincher portion 31A.
(28) The stapler 1A has a cut staple receiving portion 6A for receiving cut staples 13A cut by the cutting portion 30A. The cut staple receiving portion 6A is removably attached on the stapler 1A on a rear side of the stapler 1A opposite to a side thereof, on which the paper clamping portion 4A is provided.
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(30) The cutting portion 30A has introduction portions 300A.sub.L, 300A.sub.R for the staple legs 12A penetrating the sheets of paper P, a pair of cutting members 301A.sub.L, 301A.sub.R for cutting the staple legs 12A introduced in the introduction portions 300A.sub.L, 300A.sub.R, and a discharging path 302A for discharging cut staples 13A cut by the cutting members 301A.sub.L, 301A.sub.R to the cut staple receiving portion 6A.
(31) The cutting portion 30A has a protrusion 304A protruding from a support plate 303A to have a predetermined width narrower than a width of the staple crown 11A of the staple 10A and also has a support portion 304A.sub.L on one side surface of the protrusion 304A and a support portion 304A.sub.R on the other side surface thereof
(32) One cutting member 301A.sub.L is attached on an upper surface of the support plate 303A to be rotatable about a shaft 306A.sub.L and has a blade portion 305A.sub.L on a front end thereof opposing one support portion 304A.sub.L.
(33) The cutting member 301A.sub.L is driven by the motor 50A shown in
(34) The cutting member 301A.sub.L is moved to a cutting ending position by a rotation operation in a direction, which causes the blade portion 305A.sub.L to approach the support portion 304A.sub.L, and also to a waiting position by a rotation operation in a direction, which causes the blade portion 305A.sub.L to separate from the support portion 304A.sub.L.
(35) The other cutting member 301A.sub.R is attached on the upper surface of the support plate 303A to be rotatable about a shaft 306A.sub.R and has a blade portion 305A.sub.R on a front end thereof opposing the other support portion 304A.sub.R.
(36) The cutting member 301A.sub.R is driven by the motor 50A shown in
(37) The cutting member 301A.sub.R is moved to a cutting ending position by a rotation operation in a direction, which causes the blade portion 305A.sub.R to approach the support portion 304A.sub.R, and also to a waiting position by a rotation operation in a direction, which causes the blade portion 305A.sub.R to separate from the support portion 304A.sub.R.
(38) In the stapler 1A, a pair of staple legs 12A of a staple 10A are cut by a shear force exerted thereon by an operation in which the pair of the cutting member 301AL, 301AR move from outside to inside with respect to the respective staple legs 12A. Therefore, projections, which are created by shear and called barb, flash, buff, folded burr or the like, are formed on an inner side of each of the pair of staple legs 12A. As the staple legs 12A cut in that manner are bent inward by the clincher portion 31A, the projections are oriented toward the sheets of paper P.
(39) In a state where the cutting member 301A.sub.L has moved to the waiting position, the one support portion 304A.sub.L, which is formed on the support plate 303A, and the blade portion 305A.sub.L of the one cutting member 301A.sub.L opposing the support portion 304A.sub.L form therebetween a groove allowing the corresponding staple leg 12A to pass therethrough. The introduction portion 300A.sub.L is formed by the groove between the support portion 304A.sub.L and the blade portion 305A.sub.L.
(40) Similarly, in a state where the cutting member 301A.sub.R has moved to the waiting position, the other support portion 304A.sub.R, which is formed on the support plate 303A, and the blade portion 305A.sub.R of the other cutting member 301A.sub.R opposing the support portion 304A.sub.R form therebetween a groove allowing the corresponding staple leg 12A to pass therethrough. The introduction portion 300A.sub.R is formed by the groove between the support portion 304A.sub.R and the blade portion 305A.sub.R.
(41) The discharging path 302A is partitioned by a pair of wall portions 307A.sub.L, 307A.sub.R provided on the upper surface of the support plate 303A. The discharging path 302A is formed by a space extending rearward from between the introduction portion 300A.sub.L and the introduction portion 300A.sub.R. The cutting portion 300A is configured such that an upper side of the discharging path 302A is closed with a top plate 308A.
(42) The discharging path 302A has a temporary receiving portion 309A for cut staples 13A between the introduction portion 300A.sub.L and the introduction portion 300A.sub.R. The temporary receiving portion 309A has an inlet portion 310A.sub.L on one side surface thereof opposing the introduction portion 300A.sub.L and also has an inlet portion 310A.sub.R on the other side surface thereof opposing the introduction portion 300A.sub.R.
(43) The inlet portion 310A.sub.L is formed by providing a predetermined-shaped opening in one wall portion 307A.sub.L. The inlet portion 310A.sub.L is configured such that the blade portion 305A.sub.L of the cutting portion 301A.sub.L can enter therein and also a height from the support plate 303A to the top plate 308A is higher than the longest length of cut staples 13A.
(44) The inlet portion 310A.sub.R is formed by providing a predetermined-shaped opening in the other wall portion 307A.sub.R. The inlet portion 310A.sub.R is configured such that the blade portion 305A.sub.R of the cutting portion 301A.sub.R can enter therein and also a height from the support plate 303A to the top plate 308A is higher than the longest length of cut staples 13A.
(45) The cutting portion 301A.sub.L has a lid portion 311A.sub.L configured to close the inlet portion 310A.sub.L by an operation of cutting the corresponding staple leg 12A. The lid portion 311A.sub.L is provided on an upper side of the blade portion 305A.sub.L and has a shape allowing the lid portion 311A.sub.L to enter and thus close the inlet portion 310A.sub.L.
(46) The cutting portion 301A.sub.R has a lid portion 311A.sub.R configured to close the inlet portion 310A.sub.R by an operation of cutting the corresponding staple leg 12A. The lid portion 311A.sub.R is provided on an upper side of the blade portion 305A.sub.R and has a shape allowing the lid portion 311A.sub.R to enter and thus close the inlet portion 310A.sub.R.
(47) The temporary receiving portion 309A has a partition plate 312A between the inlet portion 310A.sub.L and the inlet portion 310A.sub.R. The partition plate 312A is an example of a partition member and has a direction regulation portion 312A.sub.L inclined in a direction opposing the inlet portion 310A.sub.L and the discharging path 302A, a direction regulation portion 312A.sub.R inclined in a direction opposing the inlet portion 310A.sub.R and the discharging path 302A, and a shield portion 312A.sub.C between the inlet portion 310A.sub.L and the inlet portion 310A.sub.R.
(48) The partition plate 312A protrudes between the inlet portion 310A.sub.L and the inlet portion 310A.sub.R and is configured to close a path, along which the cut staple 13A cut by the cutting member 301A.sub.L is directed, and a path, along which the cut staple 13A cut by the cutting member 301A.sub.R is directed.
(49) The discharging path 302A extends rearward from the temporary receiving portion 309A in a linear shape. One discharging path 302A is branched into two discharging paths 302A.sub.L, 302A.sub.R, which are respectively arranged on left and right sides of the staple cartridge 100A, which is an example of a staple receiving portion, to bypass a path along which the staple cartridge 100A is attached and detached.
(50) In the stapler 1A, a discharging port 313A.sub.L of one discharging path 302A.sub.L is communicated with one collecting port (not shown) of the cut staple receiving portion 6A, and a discharging port 313A.sub.R of one discharging path 302A.sub.R is communicated with the other collecting port (not shown) of the cut staple receiving portion 6A.
(51) The discharging path 302A has a configuration in which the discharging path 302A, the discharging path 302A.sub.L and the discharging path 302A.sub.R are inclined such that the discharging ports 313A.sub.L, 313A.sub.R are lower than the cutting portion 30A. Therefore, the cut staples 13A are collected from the temporary receiving portion 309A to the cut staple receiving portion 6A by their own weight.
(52) <Exemplary Configuration of Image Formation System and Post-Processing Device>
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(54) The image formation system 500A of the present embodiment has an image formation device 501A and a post-processing device 502A capable of performing at least one kind of processing. The image formation device 501A is configured to form an image on a sheet of paper P fed from a paper feeding portion (not shown), which is provided inside or outside the device, and then to output the sheet of paper P. In the present example, the image formation device 501A is configured to form an image on the sheet of paper P by forming an electrostatic latent image by scanning exposure, developing the electrostatic latent image by a toner, and then transferring and fixing the toner onto the sheet of paper.
(55) The post-processing device 502A of the present embodiment has the stapler 1A on a binding portion 503A thereof. The binding portion 503A has a stacking portion 504A in which sheets of paper P outputted from the image formation device 501A are stacked.
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Exemplary Operation and Effects of Stapler of the Present Embodiment
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(58) During an operation of binding sheets of paper P with the stapler 1A, as shown in
(59) A surplus part of one staple leg 12A which have penetrated the sheets of paper P is introduced into the introduction portion 300A.sub.L of the cutting portion 30A and a surplus part of the other staple leg 12A is introduced into the introduction portion 300A.sub.R. When an operation of striking the staple 10A to penetrate the sheets of paper P is ended, the pair of cutting member 301A.sub.L, 301A.sub.R are moved from the waiting positions Pr, which are shown by a two-dotted chain line, to the cutting ending positions Pc, which are shown by a solid line.
(60) When the cutting member 301A.sub.L is moved from the waiting position Pr to the cutting ending position Pc, one staple leg 12A which is positioned in the introduction portion 300A.sub.L is clamped between the blade portion 305A.sub.L of the cutting portion 301A.sub.L and the support portion 304A.sub.L. Therefore, the staple leg 12A is cut by a shear force exerted thereon.
(61) The cut staple 13A, which is the staple leg cut by the cutting member 301A.sub.L, enters the temporary receiving portion 309A through the inlet portion 310A.sub.L. The cut staple 13A cut by the cutting member 301A.sub.L is directed toward the inlet portion 310A.sub.R by a force exerted from the cutting member 301A.sub.L.
(62) The cut staple 13A, which enters the temporary receiving portion 309A through one inlet portion 310A.sub.L and then is directed toward the other inlet portion 310A.sub.R, collides against the partition plate 312A and then is directed rearward by moving along the direction regulation portion 312A.sub.L and the shield portion 312A.sub.C as shown by a broken line. Therefore, the cut staple 13A, which has entered the temporary receiving portion 309A through the inlet portion 310A.sub.L, is inhibited from being directed toward the inlet portion 310A.sub.R and thus is directed toward the discharging path 302A.
(63) When the cutting member 301A.sub.R is moved from the waiting position Pr to the cutting ending position Pc, the other staple leg 12A which is positioned in the introduction portion 300A.sub.R is clamped between the blade portion 305A.sub.R of the cutting portion 301A.sub.R and the support portion 304A.sub.R. Therefore, the staple leg 12A is cut by a shear force exerted thereon.
(64) The cut staple 13A, which is the staple leg cut by the cutting member 301A.sub.R, enters the temporary receiving portion 309A through the inlet portion 310A.sub.R. The cut staple 13A cut by the cutting member 301A.sub.R is directed toward the inlet portion 310A.sub.R by a force exerted from the cutting member 301A.sub.R.
(65) The cut staple 13A, which enters the temporary receiving portion 309A through the other inlet portion 310A.sub.R and then is directed toward the other inlet portion 310A.sub.L, collides against the partition plate 312A and then is directed rearward by moving along the direction regulation portion 312A.sub.R and the shield portion 312A.sub.C as shown by a broken line. Therefore, the cut staple 13A, which has entered the temporary receiving portion 309A through the inlet portion 310A.sub.R, is inhibited from being directed toward the inlet portion 310A.sub.L and thus is directed toward the discharging path 302A.
(66) Then, the cut staples 13A directed toward the discharging path 302A enter the discharging path 302A.sub.L or the discharging path 302A.sub.R from the discharging path 302A by their own weight and then are collected in the cut staple receiving portion 6A.
(67) According to the stapler 1A of the present embodiment, the cut staples 13A cut by the cutting member 301A.sub.L, 301A.sub.R enter the temporary receiving portion 309A through the inlet portion 310A.sub.L and the inlet portion 310A.sub.R provided on side surfaces thereof. However, the temporary receiving portion 309A does not have any opening provided on a lower surface thereof to allow the staple legs 12A to be introduced therein. Therefore, the cut staples 13A which have entered the temporary receiving portion 6A are inhibited from being dropped to the outside.
(68) Also, when the cutting members 301A.sub.L, 301A.sub.R move to the cutting end positions Pc, the inlet portion 310A.sub.L, 310A.sub.R are respectively closed with the lid portions 311A.sub.L, 311A.sub.R. Therefore, the cut staples 13A are inhibited from being dropped to the outside through the inlet portions 310A.sub.L, 310A.sub.R.
(69) Further, a moving direction of the cut staples 13A which enter the temporary receiving portion 309A is guided toward the discharging path 302A by the partition plate 312A and the direction regulation portions 312A.sub.L, 312A.sub.R. Also, the discharging path 302 extends from the temporary receiving portion 309A in a linear shape. Therefore, the cut staples 13A which have entered the temporary receiving portion 309A are inhibited from staying in the temporary receiving portion 309A. As a result, it is inhibited that, after an operation of binding the sheets of paper P is ended, the cut staples 13A staying the receiving portion 309A are dropped to the outside when the cutting members 301A.sub.L, 301A.sub.R are moved to the waiting positions Pr and thus the inlet portions 310A.sub.L, 310A.sub.R are opened.
(70) TABLE-US-00001 1A Stapler 10A Staple 12A Staple leg 2A Staple striking unit 21A Feeding portion 22A Striking portion 3A Binding unit 30A Cutting portion 31A Clincher portion 32A Shaft 4A Paper clamping portion 40A First clamping portion 41A Second clamping portion 42A Paper position restriction portion 5A Drive unit 6A Cut staple receiving portion 100A Staple cartridge 300A.sub.L, 300A.sub.R Introduction portion 301A.sub.L, 301A.sub.R Cutting member 302A Discharging path 303A Support plate 304A Protrusion 304A.sub.L, 304A.sub.R Support portion 305A.sub.L, 305A.sub.R Blade portion 306A.sub.L, 306A.sub.R Shaft 307A.sub.L, 307A.sub.R Wall portion 308A Top plate 309A Temporary receiving portion 310A.sub.L, 310A.sub.R Inlet portion 311A.sub.L, 311A.sub.R Lid portion 312A Partition plate 313A.sub.L, 313A.sub.R Discharging port