Method For Producing A Ceramic Material For Thermal Energy Storage
20200407616 ยท 2020-12-31
Assignee
- OCP SA (Casablanca, MA)
- Prayon (Engis, BE)
- Association Pour La Recherche Developpement Des Methodes Et Processus Industriels - A.R.M.I.N.E.S. (Paris, FR)
Inventors
- Rachid Boulif (El Jadida, MA)
- Driss Dhiba (Casablanca, MA)
- Nawal Semlal (El Jadida, MA)
- Alain Germeau (Auderghem, BE)
- Claudia Toussaint (Andenne, BE)
- Ange Nzihou (Paris, FR)
- Doan Pham Minh (Paris, FR)
- Abdoul Razac Sane (Paris, FR)
Cpc classification
Y02E60/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C04B2235/349
CHEMISTRY; METALLURGY
B28B1/008
PERFORMING OPERATIONS; TRANSPORTING
C04B2235/3418
CHEMISTRY; METALLURGY
C04B2235/72
CHEMISTRY; METALLURGY
C04B2235/3201
CHEMISTRY; METALLURGY
C04B2235/9607
CHEMISTRY; METALLURGY
C04B2235/3272
CHEMISTRY; METALLURGY
C04B2235/3206
CHEMISTRY; METALLURGY
B28B3/20
PERFORMING OPERATIONS; TRANSPORTING
C04B2235/447
CHEMISTRY; METALLURGY
F28D20/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B28B1/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method for manufacturing a ceramic material for thermal energy storage, includes producing a mixture of at least particles of clay and particles of natural and/or synthetic phosphate, and water, the mixture comprising between 0.5% and 40% by weight of phosphate compared to the weight of the mixture with the exception of water, and shaping and firing of the mixture to obtain the ceramic material. A ceramic material for thermal energy storage includes: a matrix of clay and, if appropriate, sand, and particles of a natural and/or synthetic phosphate dispersed in the matrix, the ceramic material comprising between 0.5% and 40% by weight of phosphate compared to the weight of the ceramic material.
A method for storing thermal energy in the ceramic material includes: placing a heat transfer fluid in contact with the ceramic material, to transfer heat from the heat transfer fluid to the ceramic material in a charge phase, and to transfer heat from the ceramic material to the heat transfer fluid in a discharge phase.
Claims
1. A method for manufacturing a ceramic material for thermal energy storage, comprising: producing a mixture of at least particles of clay and particles of natural and/or synthetic phosphate, and water, said mixture comprising between 0.5% and 40% by weight of phosphate compared to the weight of the mixture with the exception of water, and firing said mixture to obtain the ceramic material.
2. The method of claim 1, wherein the mixture comprises between 4% and 5% by weight of phosphate compared to the weight of the mixture with the exception of water.
3. The method of claim 1, wherein the mixture comprises between 50 and 90% by weight of clay, preferably between 60 and 80% by weight.
4. The method of claim 1, wherein the average size of the clay and phosphate particles is less than 1 mm.
5. The method of claim 1, wherein the mixture further comprises up to 40% by weight of sand particles, preferably between 10 and 30% by weight.
6. The method of claim 5, wherein the average size of the sand particles is less than 1.5 mm.
7. The method of claim 1, further comprising the shaping of the ceramic material by one of the following techniques: extrusion, granulation, moulding, compacting or pressing of the mixture.
8. The method of claim 1, further comprising, after the shaping step, the drying of the ceramic material at a temperature less than or equal to 105 C.
9. The method of claim 8, wherein the firing of the ceramic material is carried out at a temperature comprised between 800 and 1200 C., preferably between 900 and 1150 C.
10. A ceramic material for thermal energy storage, comprising a matrix of clay and, if appropriate, sand, and particles of a natural and/or synthetic phosphate dispersed in said matrix, said ceramic material comprising between 0.5% and 40% by weight of phosphate compared to the weight of the ceramic material.
11. The ceramic material of claim 10, being in the form of a cylinder, a sphere, a cube, a spiral, a flat plate, a corrugated plate, a hollow brick or a Raschig ring.
12. A method for storing thermal energy in a ceramic material, comprising placing a heat transfer fluid in contact with the ceramic material of claim 10, so as to transfer heat from the heat transfer fluid to the ceramic material in a charge phase, and to transfer heat from the ceramic material to the heat transfer fluid in a discharge phase.
13. The method of claim 12, wherein the ceramic material is contained in a tank.
14. The method of claim 13, wherein the tank is formed of at least one thermally insulating material.
15. The method of claim 12, wherein the heat transfer fluid is selected from air, water vapour, an oil or a molten salt.
16. The method of claim 12, wherein, during the charge phase and/or the discharge phase, the heat transfer fluid is at a temperature comprised between 20 and 1100 C.
17. A thermal energy storage device for the implementation of the method according to claim 12, comprising a tank containing the ceramic material and a heat transfer fluid circulation circuit in fluidic connection with the tank so as to place said heat transfer fluid in contact with the ceramic material.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0027] Other characteristics and advantages of the invention will become clear from the detailed description that follows, with reference to the appended drawings in which:
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DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
[0053] The inventors have demonstrated the possibility of obtaining a ceramic material having excellent aptitude to thermal energy storage by mixing particles of clay, sand, phosphate, and water. Said mixture may in fact have a plasticity favourable for the implementation of different techniques, such as extrusion, granulation, moulding or pressing, which enable the ceramic material to be shaped into a form suitable for thermal energy storage.
[0054] In the present text, ceramic is taken to mean a material in solid form having undergone a firing cycle.
[0055] Conventional earthenware ceramics are manufactured from a mixture of clay, sand and water.
[0056] Clays have a structure in the form of lamina enabling water molecules to be interposed between said lamina. This confers on them a plastic property and offers them the possibility of being used as plastifiers or structuring agents. The plastic property of clays is a decisive parameter for the shaping of earthenware ceramic materials.
[0057] Globally, clays exist in several mineralogical forms grouped together into four families [5]. They are kaolinites (Al.sub.2Si.sub.2O.sub.5(OH).sub.4), illites (K(Al,Mg,Fe).sub.2(Si,Al).sub.4O.sub.10[(OH).sub.2,H.sub.2O], smectites ((Ca,Na).sub.0.3 (Al,Mg,Fe).sub.2(Si,Al).sub.4O.sub.10(OH).sub.2,nH.sub.2O) and chlorites.
[0058] Clay is a natural material, available in industrial quantities with good plasticity compared to several other binders such as polyvinyl alcohol, gelatine, polyethylene glycol or polyacrylic acid, which are used in different industrial methods.
[0059] Sands are inert materials without plasticity which are essentially composed of quartz and other minerals such as feldspaths and micas. In the earthenware industry, sands are used as tempers to facilitate the drying step. Their use makes it possible to obtain in the clayey matrix a skeleton conducive to the dehydration of clayey minerals. This prevents important shrinkages which can lead to fissuring of the materials.
[0060] An important family of phosphates exists, which are either natural (phosphate ores), or synthetic. They are formed from phosphate anions (orthophosphate (PO.sub.4).sup.3) and metal cations M where M may be an alkali, an alkaline-earth or any metal of the periodic table of elements. This diversity makes it possible to obtain phosphated products with highly varied properties.
[0061] The phosphate used in the present invention may be a natural phosphate (that is to say a phosphate ore) or a synthetic phosphate such as hydroxyapatite (Ca.sub.10(PO.sub.4).sub.6(OH).sub.2), or even a mixture of these two types of phosphate.
[0062] The presence of a phosphate incorporated within the matrix of clay (which further optionally contains sand) makes it possible to improve the physical, thermal and mechanical properties of the ceramic material, notably the density, the thermal conductivity, the calorific value or the mechanical stability.
[0063] According to an advantageous embodiment, extrusion is a simple and well-mastered shaping technique for the production on a large industrial scale of ceramic materials intended for thermal energy storage, and which is suited for the mixture described above. Extrusion consists in passing the mixture, at a controlled pressure, through a double helix, then a worm screw before making it come out through a die in monolithic form. This technique makes it possible to obtain ceramic materials of different shapes: cylindrical, alveolar, flat plate, corrugated plate, hollow brick, etc. Those skilled in the art choose the size and the shape of the ceramic materials in order to control heat exchanges during the storage and the de-storage of sensible heat.
[0064] However, this embodiment is not limiting and the mixture may be shaped by other techniques such as granulation, moulding, compacting or pressing. For example, granulation is advantageous in that it makes it possible to obtain materials of spherical shape of different sizes.
[0065] Generally speaking, the ceramic material may have the following shapes: cylinder, sphere, cube, spiral, flat plate, corrugated plate, hollow brick, Raschig ring (non-limiting list). Those skilled in the art will choose the shaping technique as a function of the desired shape.
[0066] The composition of the mixture is controlled to have good plasticity with a view to the shaping step, and to obtain physical, thermal and mechanical properties appropriate for the storage of sensible heat.
[0067] For this purpose, the added phosphate content may reach up to 40% by weight (i.e. 17% by weight of P.sub.2O.sub.5), and is comprised between 0.5% and 40%, preferably comprised between 4% and 5% by weight (in the present text, the reference weight is that of the dry mixture (not including added water)). In all cases, the phosphate content is not zero. A phosphate content of at least 0.5% by weight makes it possible to improve significantly the thermal conductivity and the mechanical strength of ceramics. A phosphate content less than 40% by weight makes it possible to guarantee good plasticity of the mixture of clay, phosphate, and water and facilitates the later shaping thereof.
[0068] The sand content may vary between 0 and 40% by weight, preferably between 10 and 30%. The sand content depends on the nature of the clayey mixture (source deposit). Phosphate may replace all or part of the sand. Thus, it is possible to be free of sand in the mixture for example when important amounts of phosphate are added (of the order of 20 to 40%). In the remainder of the text, for the sake of brevity, the term clay-sand matrix covers a possible absence of sand.
[0069] The clay content may vary between 50 and 90% by weight, preferably between 60 and 80%.
[0070] The water content is adjusted in such a way as to confer on the mixture a pasty consistency, the viscosity of which is suited to the retained shaping technique. This water will be eliminated in the course of later thermal treatments (namely drying and firing).
[0071] The size of the particles of the mixture is also controlled because it influences the final properties of the ceramic material. Size is taken to mean in the present text the diameter of a sphere having the same volume as the considered particle; in the case of a spherical particle, the size is the diameter of the particle. In so far as the particles generally have a variable size within a determined range, the median size, noted d.sub.50, is considered that is to say the size for which 50% of the particles have a smaller size and 50% of the particles have a larger size.
[0072] Thus, the size d.sub.50 of the phosphate particles is advantageously less than 1 mm; that of the clay and the sand is preferably less than 1 and 1.5 mm, respectively.
[0073] After the shaping step, thermal treatments by drying and by firing are applied.
[0074] Drying is advantageously carried out in stages, at different temperatures which do not exceed 105 C. According to a preferred embodiment, the drying comprises successively a first stage at 25 C., a second stage at 45 C., a third stage at 70 C. and a fourth stage at 105 C. Each stage is applied for a determined duration which may be identical or different from one stage to the next. Preferably, the duration of each stage is 24 h. Such a drying by stages makes it possible to evacuate water progressively and thus to avoid generating strains in the material. At the end of drying, the material does not in principle contain any more water.
[0075] Firing is carried out after the drying step. It may be carried out in a static oven or in a tunnel oven. A moderate temperature rise ramp is applied, preferably 5 C./min, in order to avoid generating strains in the material. The firing temperature applied may vary between 800 and 1200 C., preferably between 900 and 1150 C. The stage at the firing temperature is comprised between 0.5 and 5 h, preferably 1 h.
[0076] At the end of the drying step, the ceramic material has a clay-sand matrix in which are dispersed phosphate particles.
[0077] As the experimental results described hereafter demonstrate, said ceramic material has good thermal energy storage properties.
[0078] The ceramic material may thus be used for the implementation of a thermal energy storage method. For this purpose, the ceramic material is placed in contact with a heat transfer fluid in such a way as to enable an exchange of heat. [0079] in a charge phase, the heat transfer fluid is at a high temperature, greater than that of the ceramic material; heat is transferred from the heat transfer fluid to the ceramic material, and stored up in said material for the desired storage duration; [0080] in a discharge phase, the heat transfer fluid is at a low temperature, less than that of the ceramic material; heat stored in the ceramic material is then transferred to the heat transfer fluid.
[0081] The heat thus discharged may be used for the generation of electricity, for the heating of a room, or for any other use.
[0082] The heat transfer fluid may be a gas or a liquid. For example, but in a non-limiting manner, the heat transfer fluid may be air, water vapour, an oil or a molten salt.
[0083] For the implementation of said thermal storage method, the ceramic material is in the form of a plurality of units which together constitute a packing. The size and shape of these units is chosen to maximise the contact surface with the heat transfer fluid.
[0084] Said packing is arranged in a tank which is made of one or more thermally insulating material(s).
[0085] The tank is in fluidic connection with a heat transfer fluid circuit. Advantageously, the tank has a heat transfer fluid inlet and outlet, arranged with respect to one another in such a way as to ensure as large a contact surface as possible between the heat transfer fluid and the ceramic material which composes the packing. For example, the tank has a cylindrical shape extending horizontally, and a heat transfer fluid inlet and outlet are each arranged at one end of the tank.
[0086] Depending on the charge or discharge phase, the direction of circulation of the heat transfer fluid within the tank may be reversed: the terms inlet and outlet are thus relative.
[0087] Such a device may notably be put in place in a concentrated solar power plant, but also in any installation requiring sensible energy storage.
Experimental Results
[0088] Several ceramic materials were manufactured by extrusion as defined in Table 1. The studied parameters were: the composition of the mixture, the size of the phosphate particles, and the firing temperature. As indicated above, drying was carried out at 25, 45, 70 and 105 C. with a 24 h stage at each temperature. The materials not containing phosphate (Ceram0, Ceram1, Ceram2) are considered as reference samples.
TABLE-US-00001 TABLE 1 List of materials prepared and associated characteristics Clay, Sand, CP, PN, Firing % by % by % by % by d.sub.50.sup.PN, temperature, weight weight weight weight m C. Ceram0 80 20 0 0 920 Ceram1 80 20 0 0 1100 Ceram2 80 20 0 0 1140 Ceram3 79.6 19.9 0.5 0 920 Ceram4 79.6 19.9 0.5 0 1100 Ceram5 78.40 19.6 2 0 920 Ceram6 78.40 19.6 2 0 1100 Ceram7 76.24 19.06 4.7 0 920 Ceram8 76.24 19.06 4.7 0 1100 Ceram9 76.24 19.06 4.7 0 1140 Ceram10 73.60 18.4 8 0 920 Ceram11 73.60 18.4 8 0 1100 Ceram12 70.40 17.6 12 0 920 Ceram13 70.40 17.6 12 0 1100 Ceram14 66.64 16.66 16.7 0 920 Ceram15 66.64 16.66 16.7 0 1100 Ceram16 66.64 16.66 16.7 0 1140 Ceram17 79.6 19.9 0 0.5 100 920 Ceram18 79.6 19.9 0 0.5 100 1100 Ceram19 78.40 19.6 0 2 100 920 Ceram20 78.40 19.6 0 2 100 1100 Ceram21 76.24 19.06 0 4.7 100 920 Ceram22 76.24 19.06 0 4.7 100 1100 Ceram23 73.60 18.4 0 8 100 920 Ceram24 73.60 18.4 0 8 100 1100 Ceram25 70.40 17.6 0 12 100 920 Ceram26 70.40 17.6 0 12 100 1100 Ceram27 66.64 16.66 0 16.7 100 920 Ceram28 66.64 16.66 0 16.7 100 1100 Ceram29 76.24 19.06 0 4.7 70 920 Ceram30 76.24 19.06 0 4.7 70 1100 Ceram31 76.24 19.06 0 4.7 170 920 Ceram32 76.24 19.06 0 4.7 170 1100 Ceram33 80 15 0 5 100 920 Ceram34 80 15 0 5 100 1100 Ceram35 80 15 0 5 100 1140
[0089] In the present text, the acronym CP designates synthetic hydroxyapatite of formula (Ca.sub.10(PO.sub.4).sub.6(OH).sub.2), of which the size d.sub.50 is 5 m; the acronym PN designates a phosphate ore mainly containing P.sub.2O.sub.5 (30.4%), SiO.sub.2 (3.2%), Na.sub.2O (0.7%), Al.sub.2O.sub.3 (0.5%), MgO (0.4%), Fe.sub.2O.sub.3 (0.3%), K.sub.2O (0.1%) (weight percentages).
[0090] The distribution of major elements present in certain of these ceramics was studied by the SEM-EDX (Scanning Electron Microscopy associated with Energy Dispersive X-ray spectroscopy) technique and the results are shown in
[0091] Thermal conductivity is an important parameter of ceramic materials for the storage of sensible heat. Indeed, it directly influences the transfer of heat within materials, during the charge and discharge phases.
[0092]
[0093] In general, the addition of phosphate makes it possible to increase the thermal conductivity of conventional earthenware ceramics. This increase may reach up to 20% compared to an earthenware ceramic without phosphate. The thermal conductivity may thus reach that of concrete, which has a conductivity of the order of 1 to 1.2 W/m.K [4]. The fact that the phosphate particles are inserted in the microstructure of the clay-sand matrix makes it possible to reduce the air pockets (porosities) in the structure of said matrix and consequently to limit the resistance to heat travel. The result is an improvement in thermal conductivity. For a phosphate content of 5% by weight, the thermal conductivity increases by around 7% (with PN, fired at 1100 C.) and 11% (with CP, fired at 1100 C.) compared to a ceramic exempt of phosphate. Thus, a phosphate content of at least 0.5% by weight makes it possible to improve significantly the thermal conductivity of ceramics.
[0094] Furthermore, whatever the nature of the phosphate, the thermal conductivity increases with the increase in the firing temperature. This is explained by the densification and the sintering of ceramics. Generally speaking, the firing temperature preferably is between 900 to 1150 C.
[0095] In general, the thermal conductivity varies with the temperature to which the material is exposed. Dynamic measurements between 30 and 1000 C. were performed with a NETSCH LFA 547 apparatus. The conditions for these measurements were the following: atmosphere: air; heating rate: 5 C./min; temperature: 30-1000 C., flash: 1826 V; stabilisation criterion: linear (baseline).
[0096] Mechanical strength is also an important parameter of ceramic materials for the storage of sensible heat.
[0097] Furthermore, dynamic mechanical strength measurements by acoustic resonance between 30 and 1050 C. were carried out on the ceramics with or without addition of phosphate, which were fired beforehand at 1100 C. These measurements were carried out with a FDA HT650 furnace sold by IMCE, equipped with a microphone of which the sensitivity was 20 Hz to 50 kHz; the tests were carried out in air, with temperatures varying from 30 to 1050 C., according to a heating rate of 5 C./min.
[0098] In sensible heat storage, the specific heat of a material is an important parameter because it is directly proportional to the amount of heat stored (cf. equation (1)).
[0099] Concerning PN, which is an ore, fine particles were obtained by grinding.
[0100] In sensible heat storage, the storage material must have good thermal stability during numerous heating and cooling cycles. The thermal stability was studied by thermogravimetric analysis which makes it possible to monitor the evolution of the weight during heating and cooling cycles. The ceramics were fired beforehand at 1100 C.
[0101] Sensible heat storage experiments were carried out at the pilot scale. A schematic diagram of the pilot used is shown in
[0102] To evaluate the performance of the charge and discharge steps, different terms are used which are defined hereafter: [0103] T.sub.L: Temperature of the storage material at the start of the charge phase; or low temperature of the heat transfer fluid (air) used for the discharge phase ( C.). [0104] T.sub.H: Temperature of the heat transfer fluid (air) at the inlet of the storage tank during the charge phase; or high temperature of the storage material at the start of the discharge phase ( C.). [0105] T.sub.amb: Ambient temperature ( C.). [0106] Mass flow rate of air (kg/h). [0107] T.sub.cut-off/chg: Temperature threshold at the outlet of the storage tank where the charge phase is stopped. [0108] T.sub.cut-off/dis: Temperature threshold at the outlet of the storage tank where the discharge phase is stopped. [0109] : Temperature threshold coefficient used for the calculation of the temperatures T.sub.cut-off/chg and T.sub.cut-off/dis according to the following equations:
for a charge: T.sub.cut-off/chg=T.sub.L(T.sub.HT.sub.L) (2)
for a discharge: T.sub.cut-off/dis=T.sub.L+(1(3)(T.sub.HT.sub.L) (3) [0110] t.sub.breakpoint: Time necessary to reach a value of T.sub.cut-off/chg during the charge phase or T.sub.cut-off/dis during the discharge phase. [0111] E.sub.max: Amount of thermal energy theoretically calculated by equation (1) between T.sub.L and T.sub.H (kWh). [0112] E.sub.chg: Amount of thermal energy stored in the storage material during the charge phase where the temperature at the outlet of the storage tank is less than T.sub.cut-off/chg, E.sub.chg is calculated by equation (1) (kWh). [0113] .sub.chg: Level of charge which is the ratio between E.sub.ch and E.sub.max (%). [0114] E.sub.dis: Amount of thermal energy recovered during the discharge phase where the temperature at the outlet of the storage tank is greater than T.sub.cut-off/dis; E.sub.dis is calculated by equation (1) (kWh). [0115] n.sub.dis: Level of discharge which is the ratio between E.sub.dis and E.sub.chg (%). [0116] E.sub.in: Amount of thermal energy sent into the storage tank during the charge phase (kWh). [0117] E.sub.out: Amount of thermal energy lost at the outlet of the storage tank during the charge phase, calculated by equation (1) between T.sub.H and T.sub.cut-off/chg (kWh). [0118] n.sub.wh: Thermal losses which are the ratio between E.sub.out and E.sub.in (%). [0119] : Porosity of the storage tank filled by cylinders of ceramic material of 15 mm diameter and 40 mm length (%).
[0120] Two ceramics were used for the tests at the pilot scale. The first contained 4.7% by weight of CP (Ceram9). The second contained 5% by weight of PN (Ceram35). These ceramics were prepared by the extrusion method and fired at 1140 C. They were of cylindrical shape of 15 mm diameter and 40 mm length. This shape was chosen in order to have a good exchange surface within the thermal storage system. Exchange surface is taken to mean the outer surface of the ceramic material directly in contact with the heat transfer fluid. In addition, this cylindrical shape is easily obtained by the extrusion method. For each experiment, 160 kg of material were needed to fill the storage tank. The porosity of the storage tank filled by these cylinders was around 40%.
EXAMPLE 1
[0121] This test was carried out with the ceramic Ceram9. The charge and discharge conditions are shown in Table 2.
TABLE-US-00002 TABLE 2 Test conditions for the material Ceram9 at moderate temperatures (T.sub.H around 340 C.) Charge phase Discharge phase Material Ceram9 Material Ceram9 T.sub.H 343 C. T.sub.H 340 C. T.sub.L 21 C. T.sub.L 24 C. T.sub.amb 21 C. T.sub.amb 24 C. {dot over (m)} 74 kg/h {dot over (m)} 74 kg/h
[0122]
TABLE-US-00003 TABLE 3 Summary of the results obtained at different T.sub.cut-off/chg during the charge phase of the material Ceram9 at moderate temperatures (T.sub.H around 340 C.) Parameter Unit Relevant temperature threshold 0.2 0.4 0.6 T.sub.cut-off/chg C. 85.4 149.8 214.2 .sub.chg % 67.6 79.2 86.9 t.sub.breakpoint h 1.59 1.93 2.28 .sub.wh % 3.5 8.1 14.1
[0123]
TABLE-US-00004 TABLE 4 Summary of the results obtained at different T.sub.cut-off/dis during the discharge phase of the material Ceram9 at moderate temperatures (T.sub.H around 340 C.) Parameter Unit Relevant temperature threshold 0.2 0.4 0.6 T.sub.cut-off/chg C. 276.8 213.6 150.4 .sub.dis % 74.2 87 .8 93.6 t.sub.breakpoint h 1.64 2.04 2.28
EXAMPLE 2
[0124] This test was carried out with the same material used for example 1, but at moderately high values of T.sub.H (around 520 C.). Table 5 shows the conditions used.
TABLE-US-00005 TABLE 5 Test conditions for the material Ceram9 at moderately high temperatures (T.sub.H around 520 C.) Charge phase Discharge phase Material Ceram9 Material Ceram9 T.sub.H 528 C. T.sub.H 512 C. T.sub.L 40 C. T.sub.L 26 C. T.sub.amb 22 C. T.sub.amb 26 C. {dot over (m)} 53 kg/h {dot over (m)} 48 kg/h
[0125]
TABLE-US-00006 TABLE 6 Summary of the results obtained at different T.sub.cut-off/chg during the charge phaseof the material Ceram9 at moderately high temperatures (T.sub.H around 520 C.) Parameter Unit Relevant temperature threshold 0.2 0.4 0.6 T.sub.cut-off/chg C. 137.6 235.2 332.8 .sub.chg % 67.2 79.0 86.4 t.sub.breakpoint h 2.21 2.73 3.27 .sub.wh % 7.8 12.3 18.4
[0126]
TABLE-US-00007 TABLE 7 Summary of the results obtained at different T.sub.cut-off/dis during the discharge phase of the material Ceram9 at moderately high temperatures (T.sub.H around 520 C.) Parameter Unit Relevant temperature threshold 0.2 0.4 0.6 T.sub.cut-off/chg C. 414.8 317.6 220.4 .sub.dis % 72.2 88 94.2 t.sub.breakpoint h 2.77 3.5 3.9
EXAMPLE 3
[0127] This test was carried out with the same material as that used for examples 1 to 2, but at high values of T.sub.H (around 760 C.). Table 8 shows the conditions used.
TABLE-US-00008 TABLE 8 Test conditions for the material Ceram9 at high temperatures (T.sub.H around 760 C.) Charge phase Discharge phase Material Ceram9 Material Ceram9 T.sub.H 775 C. T.sub.H 767 C. T.sub.L 27 C. T.sub.L 28 C. T.sub.amb 23 C. T.sub.amb 24 C. {dot over (m)} 56.5 kg/h {dot over (m)} 39.5 kg/h
[0128]
TABLE-US-00009 TABLE 9 Summary of the results obtained at different T.sub.cut-off/chg during the charge phase of the material Ceram9 at high temperatures (T.sub.H around 760 C.) Parameter Unit Relevant temperature threshold B 0.2 0.4 0.6 T.sub.cut-off/chg C. 176.6 326.2 475 .8 .sub.chg % 70.2 81.2 87.2 t.sub.breakpoint h 2.35 2.83 3.25 .sub.wh % 3.5 7.85 12.9
[0129]
TABLE-US-00010 TABLE 10 Summary of the results obtained at different T.sub.cut-off/dis during the discharge phase of the material Ceram9 at high temperatures (T.sub.H around 760 C.) Parameter Unit Relevant temperature threshold B 0.2 0.4 0.6 T.sub.cut-off/chg C 618.8 471.1 323.4 .sub.dis % 69.2 89.4 96.7 t.sub.breakpoint h 2.92 4.02 4.58
EXAMPLE 4
[0130] This test was carried out with the ceramic Ceram35, which contains 5% by weight of PN, at moderate temperatures T.sub.H. Table 11 summarises the conditions used for the charge and discharge phases.
TABLE-US-00011 TABLE 11 Test conditions for the material Ceram35 at moderate temperatures (T.sub.H around 350 C.) Charge phase Discharge phase Material Ceram35 Material Ceram35 T.sub.H 352 C. T.sub.H 349 C. T.sub.L 27 C. T.sub.L 31 C. T.sub.amb 26 C. T.sub.amb 31 C. {dot over (m)} 74.8 kg/h {dot over (m)} 74.8 kg/h
[0131]
TABLE-US-00012 TABLE 12 Summary of the results obtained at different T.sub.cut-off/chg during the charge phase of the material Ceram35 at high temperatures (T.sub.H around 350 C.) Parameter Unit Relevant temperature threshold B 0.2 0.4 0.6 T.sub.cut-off/chg C. 92.2 157.0 222.0 .sub.chg % 75.6 84.3 89.9 t.sub.breakpoint h 1.66 2.03 2.43 .sub.wh % 3.6 8.1 14.6
[0132]
TABLE-US-00013 TABLE 13 Summary of the results obtained at different T.sub.cut-off/dis during the discharge phase of the material Ceram35 at moderate temperatures (T.sub.H around 350 C.) Parameter Unit Relevant temperature threshold B 0.2 0.4 0.6 T.sub.cut-off/chg C. 285.2 221.7 158.2 .sub.dis % 67.1 78.5 84.2 t.sub.breakpoint h 1.48 1.82 2.06
EXAMPLE 5
[0133] The test of this example was carried out with the material Ceram35 at moderately high temperatures (around 580 C.). Table 14 shows the conditions used for this test.
TABLE-US-00014 TABLE 14 Test conditions for the material Ceram35 at moderately high temperatures(T.sub.H around 580 C.) Charge phase Discharge phase Material Ceram35 Material Ceram35 T.sub.H 580 C. T.sub.H 578 C. T.sub.L 25 C. T.sub.L 30 C. T.sub.amb 24 C. T.sup.amb 29 C. {dot over (m)} 52 kg/h {dot over (m)} 52 kg/h
[0134]
TABLE-US-00015 TABLE 15 Summary of the results obtained at different T.sub.cut-off/chg during the charge phase of the material Ceram35 at moderately high temperatures (T.sub.H around 580 C.) Parameter Unit Relevant temperature threshold B 0.2 0.4 0.6 T.sub.cut-off/chg C. 135.9 246.8 357.7 .sub.chg % 75.8 84.1 89.6 t.sub.breakpoint h 2.38 2.92 3.50 .sub.wh % 3.2 7.6 14.0
[0135]
TABLE-US-00016 TABLE 16 Summary of the results obtained at different T.sub.cut-off/dis during the discharge phaseof the material Ceram35 at moderately high temperatures (T.sub.H around 580 C.) Parameter Unit Relevant temperature threshold B 0.2 0.4 0.6 Tc.sub.ut-off/chg C. 468.4 358.5 249.2 .sub.dis % 70.9 85.2 92.8 t.sub.breakpoint h 2.27 2.89 3.35
EXAMPLE 6
[0136] The same material used for examples 4 and 5 was tested at high temperatures (T.sub.H around 850 C.). The experimental conditions of this test are summarised in Table 17.
TABLE-US-00017 TABLE 17 Test conditions for the material Ceram35 at high temperatures (T.sub.H around 850 C. Charge phase Discharge phase Material Ceram35 Material Ceram35 T.sub.H 855 C. T.sub.H 840 C. T.sub.L 29 C. T.sub.L 32 C. T.sub.amb 28 C. T.sub.amb 31 C. {dot over (m)} 56.5 kg/h {dot over (m)} 45.6 kg/h
[0137]
TABLE-US-00018 TABLE 18 Summary of the results obtained at different T.sub.cut-off/chg during the charge phase of the material Ceram35 at high temperatures (T.sub.H around 850 C.) Parameter Unit Relevant temperature threshold B 0.2 0.4 0.6 T.sub.cut-off/chg C. 194.2 359.4 524.6 .sub.chg % 76.4 84.8 86.3 t.sub.breakpoint h 2.27 2.78 2.91 .sub.wh % 3.5 7.6 8.9
[0138]
TABLE-US-00019 TABLE 19 Summary of the results obtained at different T.sub.cut-off/dis during the discharge phase of the material Ceram35 at high temperatures (T.sub.H around 850 C.) Parameter Unit Relevant temperature threshold B 0.2 0.4 0.6 T.sub.cut-off/chg C. 678.4 516.8 355.2 .sub.dis % 68.5 85.4 94.0 .sub.tbreakpoint h 2.51 3.34 3.95
[0139] Other storage and de-storage tests were carried out with the two materials Ceram9 and Ceram35 at different values of T.sub.H and mass flow rate of the heat transfer fluid (air). Tables 20 and 21 summarise the experimental conditions and the main results obtained for these tests. Whatever the temperature T.sub.H tested and at a given mass flow rate of the heat transfer fluid, the results are reproducible. At a given temperature T.sub.H, the increase in the mass flow rate of the heat transfer fluid makes it possible to reduce the charge time to reach the same level of charge. This observation is similar for the discharge phase. For the charge phase, in all cases, thermal losses are relatively low (less than 19%). In other words, the materials used are efficient for the transfer of heat with the heat transfer fluid in the conditions used.
TABLE-US-00020 TABLE 20 Experimental conditions and main results for all of the charge and discharge tests obtained with the ceramic Ceram9 (160 kg of ceramic, ceramic in the form of cylinders of 15 mm diameter and 40 mm length). Mass flow = 0.6 rate of air T.sub.H T.sub.cut-off/chg T.sub.cut-off/dis t.sub.breakpoint .sub.chg .sub.dis .sub.wh Test Type (kg/h) ( C.) ( C.) ( C.) (h) (%) (%) (%) Charge: Moderate temperatures (T.sub.H around 330-350 C.) 01 Charge 48 334 215.6 3.24 86.7 17.6 02 Charge 66.5 356 224.2 2.57 87.1 15.8 03 Charge 70 341 209 2.44 87.4 15.5 04 Charge 70 335 209 2.41 87.2 14.3 05 Charge 74 355 214.2 2.28 86.9 14.1 Charge: Moderately high temperatures (T.sub.H around 530-550 C.) 06 Charge 49.5 531 329.4 3.46 87.1 14.3 07 Charge 53 528 332.8 3.27 86.4 18.4 08 Charge 55 554 345.1 3.14 88.1 14.6 09 Charge 64.5 540 334.4 2.79 88.0 14.1 10 Charge 65.5 538 331.6 2.70 87.8 14.2 Charge: High temperatures (T.sub.H around 750-775 C.) 11 Charge 48 759 465.6 3.76 86.9 13.9 12 Charge 56.5 775 475.8 3.25 87.2 12.9 Discharge: Moderate temperatures (T.sub.H around 330-350 C.) 13 Discharge 48 334 147.2 3.21 90.9 14 Discharge 74 340 150.4 2.28 93.6 15 Discharge 70 335 146.0 2.34 90.7 16 Discharge 70 338 148.4 2.42 92.7 17 Discharge 104 343 157.7 1.51 91.5 Discharge: Moderately high temperatures (T.sub.H around 530-550 C.) 18 Discharge 26.5 547 235.9 6.47 90.3 19 Discharge 38.5 530 229.4 4.62 94.4 20 Discharge 48 512 220.4 3.9 94.2 21 Discharge 56 531 229.9 3.1 91.2 22 Discharge 100.8 537 231.8 1.75 94 Discharge: High temperatures (T.sub.H around 750-770 C.) 23 Discharge 39.5 767 323.4 4.58 96.7 24 Discharge 41.5 752 544.1 3.6 86.2
TABLE-US-00021 TABLE 21 Experimental conditions and main results for all of the charge and discharge tests obtained with the ceramic Ceram35 (160 kg of ceramic, ceramic in the form of cylinders of 15 mm diameter and 40 mm length) Mass flow = 0.6 rate of air T.sub.H T.sub.cut-off/chg T.sub.cut-off/dis t.sub.breakpoint .sub.chg .sub.dis .sub.wh Test Type (kg/h) ( C.) ( C.) ( C.) (h) (%) (%) (%) Charge: Moderate temperatures (T.sub.H around 350 C.) 25 Charge 52 352 222 3.27 88.1 12.0 26 Charge 74.8 352 222 2.43 89.9 14.6 Charge: Moderately high temperatures (T.sub.H around 580 C.) 27 Charge 52 580 357.7 3.50 89.6 14.0 28 Charge 63.7 579 357.8 2.80 89.6 14.7 Charge: High temperatures (T.sub.H around 850 C.) 29 Charge 49.6 848 520.4 3.36 86.7 8.2 30 Charge 56.5 855 524.6 2.91 86.3 9.0 Discharge: Moderate temperatures (T.sub.H around 350 C.) 31 Discharge 52 351 157.6 2.99 87.9 32 Discharge 74.8 349 158.2 2.06 84.2 Discharge: Moderately high temperatures (T.sub.H around 570 C.) 33 Discharge 52 578 249.2 3.35 92.8 34 Discharge 63.3 573 246 2.74 93.8 Discharge: High temperatures (T.sub.H around 840 C.) 35 Discharge 45.6 840 355.2 3.95 94.0 36 Discharge 65.5 843 353.7 2.70 92.9
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