TIRE WITH IMPROVED BELT STRUCTURE
20200406683 ยท 2020-12-31
Inventors
- Aymeric Bonnet (Clermont-Ferrand, FR)
- Guilaine Canevet (Clermont-Ferrand, FR)
- Jean-Charles Derobert-Mazure (Clermont-Ferrand, FR)
- CYRIL GUICHON (Clermont-Ferrand, FR)
- BENJAMIN SOULE-DE-BAS (Clermont-Ferrand, FR)
Cpc classification
B60C9/2009
PERFORMING OPERATIONS; TRANSPORTING
B60C2009/2016
PERFORMING OPERATIONS; TRANSPORTING
B60C2009/2077
PERFORMING OPERATIONS; TRANSPORTING
B60C9/0064
PERFORMING OPERATIONS; TRANSPORTING
B60C2009/2083
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A tire comprises at least first and second working plies (16, 18) respectively comprising first and second reinforcing elements (50, 52) in which at least one of the following relationships is satisfied:
3324E1+3650(D1.sup.4d11000)/E13998E1+4547(I)
3324E2+3650(D2.sup.4d21000)/E23998E2+4547(II)
where D1, D2 are the diameter of each reinforcing element (50, 52) made up of a metallic monofilament (66, 68), with D1 and/or D2 ranging from 0.25 to 0.38 mm, d1, d2 are the density of the reinforcing elements (50, 52), expressed in monofilaments per decimetre, and E1, E2 are the mean thickness of the working ply (16, 18), expressed in mm.
Claims
1.-22. (canceled)
23. A tire, defining three main directions circumferential, axial and radial, comprising a crown comprising a tread, two sidewalls, and two beads, each sidewall connecting each bead to the crown, a carcass reinforcement anchored in each of the beads and extending in the sidewalls and in the crown, a crown reinforcement extending in the crown in the circumferential direction and situated radially between the carcass reinforcement and the tread, the crown reinforcement comprising a working reinforcement comprising at least first and second working plies, each first and second working ply respectively comprising first and second reinforcing elements arranged substantially parallel to one another in each first and second working ply, wherein at least one of the following relationships I or II is satisfied:
3324E1+3650(D1.sup.4d11000)/E13998E1+4547(I) where D1 is a diameter of each first reinforcing element made up of a metallic monofilament, expressed in mm, with D1 ranging from 0.25 to 0.38 mm, d1 is a density of the first reinforcing elements in the first working ply, expressed in monofilaments per decimeter and measured in a direction perpendicular to the main axis of the metallic monofilaments, and E1 is a mean thickness of the first working ply, expressed in mm and measured in the radial direction; and
3324E2+3650(D2.sup.4d21000)/E23998E2+4547(II) where D2 is a diameter of each second reinforcing element made up of a metallic monofilament, expressed in mm, with D2 ranging from 0.25 to 0.38 mm, d2 is a density of the second reinforcing elements in the second working ply, expressed in monofilaments per decimeter and measured in a direction perpendicular to the main axis of the metallic monofilaments, and E2 is a mean thickness of the second working ply, expressed in mm and measured in the radial direction, the characteristics D1, D2, d1, d2, E1, E2 being measured in a central part of the crown reinforcement of the tire in the vulcanized state, on each side of a midplane over a total axial width of 4 cm.
24. The tire according to claim 23, wherein
3324E1+3800(D1.sup.4d11000)/E13998E1+4547
and/or
3324E2+3800(D2.sup.4d21000)/E23998E2+4547.
25. The tire according to claim 23, wherein
3324E1+3950(D1.sup.4d11000)/E13998E1+4547
and/or
3324E2+3950(D2.sup.4d21000)/E23998E2+4547.
26. The tire according to claim 23, wherein
2050(D1.sup.4d11000)/E1 and/or 2050(D2.sup.4d21000)/E2.
27. The tire according to claim 23, wherein
2200(D1.sup.4d11000)/E1 and/or 2200(D2.sup.4d21000)/E2.
28. The tire according to claim 23, wherein
(D1.sup.4d11000)/E12500 and/or (D2.sup.4d21000)/E22500.
29. The tire according to claim 23, wherein D1 and/or D2 ranges from 0.25 mm to 0.38 mm.
30. The tire according to claim 23, wherein d1 and/or d2 ranges from 70 to 180 monofilaments per decimeter.
31. The tire according to claim 23, wherein E1 and/or E2 is less than 0.75 mm.
32. The tire according to claim 23, wherein E1 and/or E2 is greater than or equal to 0.40 mm.
33. The tire according to claim 23, wherein the mean thickness Ey radially separating a first reinforcing element and a second reinforcing element, measured in the radial direction, ranges from 0.10 to 0.45 mm.
34. The tire according to claim 33, wherein Ey and D1 satisfy the following relationship:
0.20Ey/(Ey+D1)0.60.
35. The tire according to claim 33, wherein Ey and D2 satisfy the following relationship:
0.20Ey/(Ey+D2)0.60.
36. The tire according to claim 23, wherein the first reinforcing elements make an angle ranging from 10 to 45 degrees with the circumferential direction.
37. The tire according to claim 23, wherein the second reinforcing elements make an angle ranging from 10 to 45 degrees with the circumferential direction.
38. The tire according to claim 23, wherein the first and second reinforcing elements are crossed relative to one another between the first working ply and the second working ply.
39. The tire according to claim 23, wherein a force at break of the first working ply and/or a force at break of the second working ply ranges from 20000 N.Math.dm.sup.1 to 33000 N.Math.dm.sup.1.
40. The tire according to claim 23 further comprising a hoop reinforcement comprising at least one hooping ply comprising textile reinforcing elements arranged substantially parallel to one another in the hooping ply.
41. The tire according to claim 40, wherein the textile reinforcing elements form an angle at most equal to 10 with the circumferential direction.
42. The tire according to claim 23, wherein the tread has a thickness ranging from 3 mm to 6 mm.
43. The tire according to claim 23, wherein the tread has a thickness ranging from 5.5 mm to 7 mm.
44. The tire according to claim 23, wherein the tread has a thickness ranging from 7 mm to 10.5 mm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0075] The invention and the advantages thereof will be easily understood in the light of the detailed description and entirely nonlimiting exemplary embodiments which follow, and also of the figures in which:
[0076]
[0077]
DETAILED DESCRIPTION
Tyre According to a First Embodiment of the Invention
[0078] A frame of reference X, Y, Z corresponding to the usual respectively axial (X), radial (Y) and circumferential (Z) directions of a tyre has been depicted in the figures.
[0079]
[0080] The tyre 10 is of the radial type and comprises a crown 12 comprising a tread 20 and a crown reinforcement 14 extending in the crown 12 in the circumferential direction Z. The crown reinforcement 14 comprises a working reinforcement 15 comprising first and second working plies 16, 18 and a hoop reinforcement 17 comprising a hooping ply 19. The crown reinforcement 14 is surmounted by the tread 20. In this case, the hoop reinforcement 17, in this case the hooping ply 19, is radially interposed between the working reinforcement 15 and the tread 20.
[0081] The tyre comprises two sidewalls 22 extending the crown 12 radially inwards. The tyre 10 further comprises two beads 24 radially on the inside of the sidewalls 22 and each comprising an annular reinforcing structure 26, in this instance a bead wire 28, surmounted by a mass of filling rubber 30, and also a radial carcass reinforcement 32. The crown reinforcement 14 is situated radially between the carcass reinforcement 32 and the tread 20. Each sidewall 22 connects each bead 24 to the crown 12.
[0082] The carcass reinforcement 32 preferably comprises a single carcass ply 34 of radial textile reinforcing elements. The carcass reinforcement 32 is anchored in each of the beads 24 by being turned up around the bead wire 28, so as to form, within each bead 24, a main strand 38 extending from the beads 24 through the sidewalls 22 as far as into the crown 12, and a turnup strand 40, the radially outer end 42 of the turnup strand 40 being radially on the outside of the annular reinforcing structure 26. The carcass reinforcement 32 thus extends from the beads 24 through the sidewalls 22 as far as into the crown 12. In this embodiment, the carcass reinforcement 32 also extends axially through the crown 12.
[0083] In this embodiment, the tread 20 has a thickness Hb ranging from 7 mm to 10.5 mm, preferably from 8 mm to 10 mm. In this instance Hb=9 mm. This thickness Hb is the mean of 10 measurements taken on each side of the midplane over a total axial width of 4 cm, on the tyre 10 when new, between the external surface of the tread 20 that is intended to come into contact with the ground, and the radially external surface of the crown reinforcement 14, in this instance the radially external surface of the hoop reinforcement 17 that acts as an interface with the radially internal surface of the tread 20. As an alternative, it would be possible to conceive of smaller thicknesses Hb, for example thicknesses ranging from 3 mm to 6 mm, preferably from 3.5 mm to 4.5 mm, or also thicknesses Hb ranging from 5.5 mm to 7 mm.
[0084] Each working ply 16, 18, hooping ply 19 and carcass ply 34 comprises an elastomer matrix in which reinforcing elements of the corresponding ply are embedded. Each elastomer matrix of the working plies 16, 18, hooping ply 19 and carcass ply 34 is based on a conventional composition for the skimming of reinforcing elements conventionally comprising a diene elastomer, for example natural rubber, a reinforcing filler, for example carbon black and/or silica, a crosslinking system, for example a vulcanization system, preferably comprising sulfur, stearic acid and zinc oxide, and possibly a vulcanization accelerator and/or retarder and/or various additives.
[0085] In this particular instance and with reference to
[0086] The hooping ply 19 comprises textile reinforcing elements 58 arranged substantially parallel to one another in the hooping ply 19 and embedded in a third elastomeric matrix 60. The textile reinforcing elements 58 form an angle at most equal to 10, preferably ranging from 5 to 10, with the circumferential direction Z of the tyre 10. In this case, each textile reinforcing element is made from a heat-shrinkable material, here made of polyamide 66. Each textile reinforcing element comprises two multifilament strands made from a heat-shrinkable material, here made of polyamide 66, which are individually overtwisted at 250 twists.Math.m.sup.1 in one direction then twisted together at 250 twists.Math.m.sup.1 in the opposite direction. The two multifilament strands are helically wound around one another. Each multifilament strand has a titre equal to 140 tex. The thermal contraction CT of each hooping textile reinforcing element is approximately equal to approximately 7%.
[0087] The carcass ply 34 comprises radial carcass textile reinforcing elements arranged substantially parallel to one another and that form an angle ranging from 65 to 90 with the circumferential direction Z of the tyre 10. In this case, each carcass textile reinforcing element comprises two multifilament strands made of polyester, here made of PET, which are individually overtwisted at 420 twists.Math.m.sup.1 in one direction then twisted together at 420 twists.Math.m.sup.1 in the opposite direction. The two multifilament carcass strands are helically wound around one another. Each multifilament carcass strand has a titre equal to 144 tex. The radial textile reinforcing elements are embedded in an elastomeric matrix.
[0088] Each first and second reinforcing element 50, 52 is made up of a metallic monofilament respectively denoted by the reference 66, 68. Each metallic monofilament 66, 68 comprises a steel core coated with a layer of metallic coating, for example brass or zinc. Each metallic monofilament 66, 68 has a respective diameter D1, D2, expressed in mm, ranging from 0.25 mm to 0.38 mm, preferably from 0.28 mm to 0.35 mm, more preferably from 0.29 to 0.33 mm and even more preferably from 0.30 mm to 0.32 mm and here D1=D2=0.32 mm. The steel is a carbon steel of the HT type having a strength Rm equal to 2891 MPa for a diameter of 0.32 mm (namely 232 N).
[0089] Each density d1, d2 of the first reinforcing elements 56, 58 in each first and second working ply 16, 18, expressed in monofilaments per decimetre and measured in a direction perpendicular to the main axis of the metallic monofilaments, ranges from 70 to 180 monofilaments per decimetre, preferably from 80 to 170 monofilaments per decimetre, more preferably from 100 to 150 monofilaments per decimetre. Here, the main axis of the metallic monofilaments of each working ply makes an angle equal to 23 with the circumferential direction Z. Since here D1 and D2 are greater than or equal to 0.31 mm, d1 and d2 are less than or equal to 125 monofilaments per decimetre, and are here such that d1=d2=111 monofilaments per decimetre.
[0090] The force at break of each first and second working ply 56, 58 ranges from 20000 N.Math.dm.sup.1 to 33000 N.Math.dm.sup.1, preferably from 23000 N.Math.dm.sup.1 to 32000 N.Math.dm.sup.1. Since here D1 and D2 are greater than or equal to 0.31 mm, the force at break of each first and second working ply 56, 58 ranges from 23000 N.Math.dm.sup.1 to 28000 N.Math.dm.sup.1, and in this instance is equal to 25778 N.Math.dm.sup.1.
[0091] The mean thickness Ey radially separating a first reinforcing element 56 and a second reinforcing element 58, measured in the radial direction Y, ranges from 0.10 to 0.45 mm, preferably from 0.12 to 0.30 mm, and more preferably from 0.15 to 0.23 mm. In this instance, Ey=0.18 mm. Ey and D1 satisfy the following relationship 0.20Ey/(Ey+D1)0.60, for preference 0.25Ey/(Ey+D1)0.50, and more preferably 0.33Ey/(Ey+D1)0.42. In this instance, Ey/(Ey+D1)=0.36. Similarly, Ey and D2 satisfy the following relationship 0.20Ey/(Ey+D2)0.60, for preference 0.25Ey/(Ey+D2)0.50, and more preferably 0.33Ey/(Ey+D2)0.42. In this instance, Ey/(Ey+D2)=Ey/(Ey+D1)=0.36.
[0092] Each mean thickness E1, E2 of each first and second working ply 16, 18, respectively, expressed in mm and measured in the radial direction Y is less than 0.75 mm, preferably less than or equal to 0.70 mm, more preferably less than or equal to 0.60 mm, and more preferably still less than or equal to 0.55 mm, and greater than or equal to 0.40 mm, preferably greater than or equal to 0.45 mm. In this case E1=E2=0.50 mm.
[0093] With the values described above, (D1.sup.4d11000)/E1=(D2.sup.4d21000)/E2=2333. Thus, (D1.sup.4d11000)/E12050 and (D2.sup.4d21000)/E22050. Even (D1.sup.4d11000)/E12200 and (D2.sup.4d21000)/E22200. In this first embodiment, also 2500(D1.sup.4d11000)/E12200 and 2500(D2.sup.4d21000)/E22200.
[0094] According to the invention, relationships I and II are satisfied:
3324E1+3650(D1.sup.4d11000)/E13998E1+4547(I)
3324E2+3650(D2.sup.4d21000)/E23998E2+4547(II)
[0095] The following relationships are also satisfied:
3324E1+3800(D1.sup.4d11000)/E13998E1+4547
3324E2+3800(D2.sup.4d21000)/E23998E2+4547
[0096] Advantageously, the following relationships are also satisfied:
3324E1+3950(D1.sup.4d11000)/E13998E1+4547
3324E2+3950(D2.sup.4d21000)/E23998E1+4547
[0097] The characteristics D1, D2, d1, d2, E1, E2 and Ey are measured in the central part of the crown reinforcement 14 of the tyre 10 in the vulcanized state, on each side of the midplane M over a total axial width of 4 cm. All of the measurements are averaged over a total axial distance between 2.0 cm and +2.0 cm with respect to the centre of the working to reinforcement.
Tyre According to a Second Embodiment of the Invention
[0098] A second embodiment of the invention will now be described with reference to the first embodiment. Thus, for the sake of conciseness, unless mentioned otherwise, only those features that differ from those of the tyre according to the first embodiment will be described.
[0099] Unlike in the first embodiment, each metallic monofilament 66, 68 respectively has a diameter D1=D20.31 mm and here equal to 0.30 mm. The steel used is of the HT type and has a strength Rm equal to 2926 MPa for a diameter of 0.30 mm (namely 207 N).
[0100] Each density d1, d2 of the first reinforcing elements 56, 58 is greater than 125 monofilaments per decimetre and is here such that d1=d2=143 monofilaments per decimetre. The force at break of each first and second working ply 56, 58 ranges from 28000 N.Math.dm.sup.1 to 32000 N.Math.dm.sup.1 and is here equal to 29571 N.Math.dm.sup.1. The mean thickness Ey radially separating a first reinforcing element 56 and a second reinforcing element 58 is Ey=0.20 mm. Ey, D1 and D2 are such that Ey/(Ey+D1)=Ey/(Ey+D2)=0.40. Each mean thickness E1, E2 is such that E1=E2=0.50 mm.
[0101] With the values described above, (D1.sup.4d11000)/E1=(D2.sup.4d21000)/E2=2333 and relationships I and II are satisfied in accordance with the invention:
3324E1+3650(D1.sup.4d11000)/E14672E1+5444
3324E2+3650(D2.sup.4d21000)/E24672E2+5444
[0102] As in the first embodiment, the following relationships are also satisfied:
3324E1+3800(D1.sup.4d11000)/E13998E1+4547
3324E2+3800(D2.sup.4d21000)/E23998E2+4547
as are the following relationships:
3324E1+3950(D1.sup.4d11000)/E13998E1+4547
3324E2+3950(D2.sup.4d21000)/E23998E1+4547.
[0103] As in the first embodiment, also (D1.sup.4d11000)/E12200 and (D2.sup.4d21000)/E22200 as well as 2500(D1.sup.4d11000)/E12200 and 2500(D2.sup.4d21000)/E22200.
[0104] Comparative Tests
[0105] The following tests demonstrate that the working plies of tyres according to the invention make it possible to obtain a mass that is lower than the first prior art and resistance to buckling that is greater than that of the second prior art thanks to the specific combination of monofilaments having diameters chosen according to their density and according to the thickness of the corresponding working ply.
[0106] In these comparative tests, the resistance to buckling of the working reinforcements of the tyres T1, T2 introduced in the preamble of the present application, of tyres T3 to T13 not in accordance with the invention and of tyres P1 to P21 according to the invention, notably of tyres P8 and P14 respectively according to the first and second embodiments, was tested.
[0107] The conditions of use liable to generate buckling of the crown reinforcement of the tyre correspond to stress loadings on cornering with relatively high accelerations of at least 0.7 g. These accelerations may be greater in certain usage scenarios of the competitive type because in such cases aerodynamic effects may make it possible to generate vertical aerodynamic loadings that make it possible to generate lateral loadings in excess of 1 g. The tyre that is the most highly stressed is therefore the one that is on the outside of the corner and the lateral loading generated on the tyre is generally considered to be proportional to the vertical loading.
[0108] This vertical loading comprises the vertical load borne by the tyre when stationary or in a straight line, plus the load transfer. The vertical loading generated on the tyre is expressed using the following relationship:
[0110] The lateral loading generated on the tyre is proportional to the vertical loading and is therefore expressed by the following relationship:
[0111] In order to evaluate the buckling, runs are performed considering a reference load and applying loading pairs (Fy, Fz) on a machine or on a vehicle incrementally after various distances covered. An analysis of the tyres as a function of these stress loadings and of the distances covered makes it possible to determine whether buckling has been able to cause breakages in the working plies. The performance level is measured in terms of the distance covered without breakage.
[0112] The results of the buckling test are indicated in base 100 with respect to a tyre comprising working plies comprising reinforcing elements made up of assemblies of 2 filaments measuring 0.30 mm of the HT type at a density of 83 threads per decimetre. A value above 100 means that the ply has an improved resistance to buckling, namely has covered a longer distance, and a value below 100 means that the ply has a deteriorated resistance to buckling, namely has covered a shorter distance.
[0113] With regard to mass, the results are indicated in base 100 with respect to the working plies of the tyre T1. A value above 100 means that the ply has a mass higher than the mass of a ply of the tyre T1, and a value below 100 means that the ply has a mass lower than the mass of a ply of the tyre T1.
[0114] The results of this buckling test are collated in Tables 1 to 4 below (row RF) together with the diameter D of the metallic monofilaments of each working ply (which are identical), the thickness E of each working ply (which are identical), the thickness Ey, the indicator (D.sup.4d)/E for each working ply (which are identical), the calculated values of 3324E+3650, 3324E+3800, 3324E+3950, 3398E+4547, and the force at break for each working ply (which are identical).
[0115] A comparison of tyres T1 and T2 confirms that tyre T2 has a lower mass than tyre T1 but at the expense of the resistance to buckling RF for which tyre T1 is far better.
[0116] The comparison of tyres T1 to T13 and of the tyres in accordance with the invention shows that all of the tyres P1 to P21 in accordance with the invention all have a resistance to buckling RF that is improved in comparison to tyres T2 to T13. When the tyres according to the invention, for example P1 to P4, have a mass comparable to that of tyre T2, the resistance to buckling is significantly improved.
[0117] The tyres in accordance with the invention all have a resistance to buckling which is less than that of tyre T1. However, all of the tyres in accordance with the invention have a mass which is significantly less than that of tyre T1.
[0118] The invention is not limited to the embodiments described above. Specifically, it is possible to envisage embodiments in which just one of the two working plies satisfies the conditions described.
TABLE-US-00001 TABLE 1 T1 T2 P1 P2 P3 P4 D (mm) 0.32 0.30 0.35 E (mm) 0.75 0.48 0.45 0.50 0.60 0.70 Ey (mm) 0.43 0.18 0.1 0.15 0.25 0.35 d (unit/dm) 143 111 80 80 80 80 3324 E + 3650 1141 2059 2154 1988 1656 1323 3324 E + 3800 1291 2209 2304 2138 1806 1473 3324 E + 3950 1441 2359 2454 2288 1956 1623 (D.sup.4 d 1000)/E 1984 1881 2686 2416 2011 1722 3998 E + 4547 1529 2634 2748 2548 2148 1748 RF 107 63 84 84 85 85 Mass of the ply 100 68 67 67 67 67
TABLE-US-00002 TABLE 2 T1 T2 P5 P6 P7 P8 P9 P10 P11 P12 D (mm) 0.32 0.30 0.32 E (mm) 0.75 0.48 0.45 0.50 0.60 0.70 Ey (mm) 0.43 0.18 0.13 0.18 0.28 0.38 d (unit/dm) 143 111 100 111 100 111 100 111 100 111 3324 E1 + 3650 1141 2059 2154 1988 1656 1323 3324 E1 + 3800 1291 2209 2304 2138 1806 1473 3324 E1 + 3950 1441 2359 2454 2288 1956 1623 (D.sup.4 d 1000)/E 1984 1881 2328 2593 2095 2333 1746 1944 1497 1666 3998 E + 4547 1529 2634 2748 2548 2148 1748 RF 107 63 73 81 74 82 74 82 75 83 Mass of the ply 100 68 70 78 70 78 70 78 70 78
TABLE-US-00003 TABLE 3 T1 T2 T3 T4 P13 T5 T6 P14 T7 T8 P15 T9 T10 P16 D (mm) 0.32 0.30 0.30 E (mm) 0.75 0.48 0.45 0.50 0.60 0.70 Ey (mm) 0.43 0.18 0.15 0.20 0.30 0.40 d (unit/dm) 143 111 100 111 143 100 111 143 100 111 143 100 111 143 3324 E1 + 3650 1141 2059 2154 1988 1656 1323 3324 E1 + 3800 1291 2209 2304 2138 1806 1473 3324 E1 + 3950 1441 2359 2454 2288 1956 1623 (D.sup.4 d 1000)/E 1984 1881 1797 2007 2566 1618 1805 2310 1348 1504 1925 1156 1288 1651 3998 E + 4547 1529 2634 2748 2548 2148 1748 RF 107 63 57 63 81 57 63 81 58 64 82 58 65 83 Mass of the ply 100 68 62 68 88 62 68 88 62 68 88 62 68 88
TABLE-US-00004 TABLE 4 T1 T2 P17 T11 P18 T12 P19 T13 P20 P21 D (mm) 0.32 0.30 0.28 E (mm) 0.75 0.48 0.40 0.45 0.50 0.60 0.70 Ey (mm) 0.43 0.18 0.12 0.17 0.17 0.22 0.22 0.32 0.32 0.40 d (unit/dm) 143 111 167 154 167 154 167 154 167 167 3324 E1 + 3650 1141 2059 2320 2154 1988 1656 1323 3324 E1 + 3800 1291 2209 2470 2304 2138 1806 1473 3324 E1 + 3950 1441 2359 2620 2454 2288 1956 1623 (D.sup.4 d 1000)/E 1984 1881 2544 2080 2263 1874 2038 1564 1700 1458 3998 E + 4547 1529 2634 2948 2748 2548 2148 1748 RF 107 63 72 66 72 62 72 62 73 73 Mass of the ply 100 68 89 82 89 82 89 82 89 89