APPARATUS AND METHOD FOR CORRECTING MISALIGNMENT OF A STRIP
20200407180 ยท 2020-12-31
Inventors
Cpc classification
B65H7/20
PERFORMING OPERATIONS; TRANSPORTING
B29D2030/463
PERFORMING OPERATIONS; TRANSPORTING
B29D30/46
PERFORMING OPERATIONS; TRANSPORTING
B29C31/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29D30/46
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Disclosed is an apparatus and method for correcting misalignment of a strip, wherein the apparatus includes a correction device with an alignment surface for supporting a strip in a support plane, wherein the support plane extends at a support angle with respect to a first vertical plane in a range of five to thirty degrees, wherein the support plane intersects with a second vertical plane that is perpendicular to the first vertical plane at an intersecting line, wherein the correction device further includes one or more correction elements for exerting a displacement force onto said strip in a correction direction parallel to the support plane and transverse to the intersecting line.
Claims
1. An apparatus for correcting misalignment of a strip, wherein the apparatus comprises a correction device with an alignment surface for supporting a strip in a support plane, wherein the support plane extends at a support angle with respect to a first vertical plane in a range of five to thirty degrees, wherein the support plane intersects with a second vertical plane that is perpendicular to the first vertical plane at an intersecting line, wherein the correction device further comprises one or more correction elements located at the same side of the alignment surface that is arranged for supporting the strip, wherein the one or more correction elements are arranged for exerting a displacement force onto said strip in a correction direction parallel to the support plane and transverse to the intersecting line.
2. The apparatus according to claim 1, wherein the one or more correction elements are arranged for acting on the strip primarily in the correction direction.
3. The apparatus according to claim 2, wherein the one or more correction elements are arranged for acting on the strip solely in the correction direction.
4. The apparatus according to claim 1, wherein the one or more correction elements comprise one or more attraction elements for attracting the strip in the correction direction.
5. The apparatus according to claim 1, wherein the correction device comprises an alignment member with an abutment surface that extends parallel to the intersecting line and faces in an abutment direction opposite to the correction direction.
6. The apparatus according to claim 5, wherein the alignment member is movable in the abutment direction.
7. The apparatus according to claim 5, wherein the one or more correction elements are provided in or on the alignment member.
8. The apparatus according to claim 7, wherein the one or more correction elements are provided at the abutment surface and face in the abutment direction.
9. The apparatus according to claim 5, wherein the intersecting line is a reference line on the alignment surface for aligning the strip, wherein alignment member is movable in the abutment direction at least up to the reference line.
10. The apparatus according to claim 9, wherein the alignment member is movable in the abutment direction from a first position at a first distance from the reference line into a second position at a second distance, smaller than the first distance, from the reference line.
11. The apparatus according to claim 10, wherein the displacement force exerted by the one or more correction elements onto the strip is insufficient to displace the strip in the correction direction when the alignment member is between the first position and the second position.
12. The apparatus according to claim 10, wherein the first distance is more than eight millimeters or more than ten millimeters.
13. The apparatus according to claim 10, wherein the second distance is in the range of five to eight millimeters.
14. The apparatus according to claim 10, wherein the alignment member is movable in the abutment direction from the second position into a third position at the reference line.
15. The apparatus according to claim 14, wherein the displacement force exerted by the one or more correction elements onto the strip is sufficient to displace at least a part of the strip in the correction direction into abutment with the abutment surface when the alignment member is between the second position and the third position.
16. The apparatus according to claim 1, wherein the strip contains ferromagnetic reinforcement elements, wherein the one or more correction elements comprises one or more correction magnets for magnetically attracting the strip in the correction direction.
17. The apparatus according to claim 16, wherein the one or more correction magnets are permanent magnets.
18. The apparatus according to claim 16, wherein the one or more correction magnets form a first magnetic field array, wherein the apparatus further comprises a gripper that is positionable in a pick-up position for picking up the strip from the alignment surface, wherein the gripper comprises a plurality of gripper magnets that form a second magnetic field array for retaining the strip to the gripper, wherein the first magnetic field array is at least partially offset with respect to the second magnetic field array.
19. The apparatus according to claim 18, wherein the plurality of correction magnets comprises a first group of correction magnets that face towards the gripper in the pick-up position with a north magnetic polarity and a second group of correction magnets that face towards the gripper in the pick-up position with a south magnetic polarity, wherein the correction magnets of the first group alternate with the correction magnets of the second group within the first magnetic field array.
20. The apparatus according to claim 18, wherein the pitch between the correction magnets is different from the pitch between the gripper magnets.
21. The apparatus according to claim 1, wherein the correction device further comprises one or more fixation elements for fixating the strip with respect to the alignment surface after the strip has been displaced by the one or more correction elements.
22. The apparatus according to claim 21, wherein the one or more fixation elements are switchable between an active state for magnetically fixating the strip with respect to the alignment surface and an inactive state for releasing the strip from the alignment surface.
23. The apparatus according to claim 6, wherein the correction device comprises an alignment drive for driving the movement of the alignment member in the abutment direction.
24. The apparatus according to claim 6, wherein the apparatus further comprises a cutting device, wherein the cutting device comprises a support member with a cutting surface for supporting the strip and a feeding member for feeding the strip onto the cutting surface in a feeding direction that is parallel to the intersecting line, wherein the cutting device is provided with a cutter that is movable along a cutting line for cutting off one or more strips from a continuous strip at a cutting angle that is oblique with respect to the feeding direction, wherein the alignment surface and the cutting surface are coplanar, wherein the apparatus comprises a proximity drive that is arranged for moving the alignment member at least partially onto the cutting surface parallel to the intersecting line into a position as close as possible to the cutting line.
25. The apparatus according to claim 24, wherein the support member is rotatable about a rotation axis for adjusting the cutting angle, wherein the proximity drive comprises a transmission for converting the rotation of the support member into the movement of the alignment member parallel to the intersecting line.
26. The apparatus according to claim 25, wherein the support member has a circular circumference that is concentric to the rotation axis, wherein the transmission comprises a first belt that extends around the circular circumference of the support member and a second belt that extends in a loop around a first pulley and a second pulley, wherein the alignment member is connected to and movable together with the second belt in a direction parallel to the intersecting line, wherein the first belt is arranged for driving the first pulley in a transmission ratio to the rotation of the support member such that the alignment member is moved in response to the rotation of the support member to maintain the alignment member in a position as close as possible to the cutting line.
27. A method for correcting misalignment of a strip using an apparatus according to claim 1, wherein the apparatus comprises a correction device with an alignment surface for supporting a strip in a support plane, wherein the support plane extends at a support angle with respect to a first vertical plane in a range of five to thirty degrees, wherein the support plane intersects with a second vertical plane that is perpendicular to the first vertical plane at an intersecting line, wherein the correction device further comprises one or more correction elements located at the same side of the alignment surface that is arranged for supporting the strip, wherein the one or more correction elements are arranged for exerting a displacement force onto said strip in a correction direction parallel to the support plane and transverse to the intersecting line, wherein the method comprises the steps of supporting the strip on the alignment surface, using the one or more correction elements to exert the displacement force onto the strip in the correction direction and thereby causing at least a part of said strip to move over the alignment surface in said correction direction.
28. The method according to claim 27, wherein the one or more correction elements act on the strip primarily in the correction direction.
29. The method according to claim 28, wherein the one or more correction elements act on the strip solely in the correction direction.
30. The method according to claim 27, wherein the apparatus comprises an alignment member with an abutment surface that extends parallel to the intersecting line and faces in an abutment direction opposite to the correction direction, wherein the one or more correction elements are provided in or on the alignment member, wherein the method comprises the step of moving the alignment member in the abutment direction towards the strip.
31. The method according to claim 30, wherein the intersecting line is a reference line on the alignment surface for aligning the strip, wherein the method comprises the step of moving the alignment member in the abutment direction at least up to the reference line.
32. The method according to claim 31, wherein the method comprises the step of moving the alignment member in the abutment direction from a first position at a first distance from the reference line into a second position at a second distance, smaller than the first distance, from the reference line, wherein the displacement force exerted by the one or more correction elements onto the strip is insufficient to displace the strip in the correction direction when the alignment member is between the first position and the second position.
33. The method according to claim 32, wherein the method comprises the step of moving the alignment member in the abutment direction from the second position into a third position at the reference line, wherein the displacement force exerted by the one or more correction elements onto the strip is sufficient to displace at least a part of the strip in the correction direction into abutment with the abutment surface when the alignment member is between the second position and the third position.
34. The method according to claim 27, wherein the strip contains ferromagnetic reinforcement elements, wherein the displacement force is a magnetic attraction in the correction direction.
35. The method according to claim 27, wherein the method comprises the step of cutting off one or more strips along a cutting line at a cutting angle and feeding said cut-off strip in a feeding direction parallel to the intersecting line onto the alignment surface of the correction device, wherein the cutting angle is adjustable, wherein the method further comprises the step of moving the alignment member in a direction parallel to the intersecting line in response to the adjustment of the cutting angle to position/or maintain the alignment member in a position as close as possible to the cutting line.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0041] The invention will be elucidated on the basis of an exemplary embodiment shown in the attached schematic drawings, in which:
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
DETAILED DESCRIPTION OF THE INVENTION
[0051]
[0052] As shown in
[0053] The cutting device 2 further comprises a cutter that is arranged for cutting the continuous strip 90 into the one or more first strips 91 as shown in
[0054] As further shown in
[0055] As shown in
[0056] As shown in
[0057] As best seen in
[0058] As clearly shown in
[0059] In this exemplary embodiment, the one or more correction elements 5 are provided in or on the alignment member 4. In particular, the one or more correction elements 5 are provided at the abutment surface 41 and face in the abutment direction A.
[0060] As shown in
[0061] Preferably, the alignment member 4 is further movable back and forth in the feeding direction F, parallel to, substantially parallel to and/or along the reference line L, for positioning the alignment member 4 along the reference line L as close as possible to the cutting line K. Preferably, the alignment member 4 is provided with a sharp tapering end 42 facing towards the cutting line K that allows the abutment surface 41 at said tapering end 42 to extends as close as possible towards the cutting line K. In such a way, the abutment surface 41 can abut a substantial part if not substantially the entire length of the strip 91, 92 in the feeding direction F.
[0062] As shown in
[0063] As shown in
[0064] The transmission 83 comprises a first belt 84 that is placed around the circular circumference 25 of the support member 20. The transmission 83 is further provided with a first pulley 85, a second pulley 86 and a second belt 87 that is placed in a loop around the first pulley 85 and the second pulley 86. The first belt 84 is connected to and/or placed around the first pulley 85 to drive the rotation of said first pulley 85 in a transmission ratio to the rotation of the support member 20. The alignment member 4 is fixedly connected to a part of the second belt 87 so as to be movable together with said part of the second belt 87.
[0065] The diameter of the first pulley 85 is chosen such that an appropriate transmission ratio between the rotation of the support member 20 and the first pulley 85 is obtained. The transmission ratio is preferably one that causes an appropriate displacement of the alignment member 4 with respect to and/or in relation to the rotation of the support member 20. An appropriate displacement is aimed at positioning and/or maintaining the alignment member 4 along the reference line L in a position as close as possible to the cutting line K.
[0066] Preferably, the transmission 83 comprises a plurality of guide pulleys 88 for redirecting and/or guiding at least a part of the first belt 84 away from the circumference 25 of the support member 20 and in a loop around the first pulley 85.
[0067] As shown in
[0068]
[0069] Therefore, in this particular embodiment, the one or more correction elements 5 comprises a plurality of correction magnets 51, 52 that form a first magnetic field array and the gripper magnets 71, 72 form a second magnetic field array. The first magnetic field array is at least partially offset with respect to the second magnetic field array. In particular, the plurality of correction magnets 51, 52 comprises a first group of correction magnets 51 that face towards the gripper 7 in the pick-up position with a north magnetic polarity N and a second group of correction magnets 52 that face towards the gripper in the pick-up position with a south magnetic polarity S, wherein the correction magnets 51 of the first group alternate with the correction magnets 52 of the second group within the first magnetic field array. Although each correction magnet 51, 52 individually is still able to attract the strip 91, 92, the alternation provides for an at least partially repelling magnet field array with respect to the field array of the gripper magnets 71, 72 to reduce the influence of the correction magnets 51, 52 on the gripper magnets 71, 72.
[0070] Preferably, the pitch, i.e. the heart-to-heart distance, between the correction magnets 51, 52 of the first magnetic field array is different from the pitch of between the gripper magnets 71, 72 of the second magnetic field array, e.g. the pitch between the correction magnets 51, 52 may be at least twice as small as the pitch between the gripper magnets 71, 72. Hence, reduced pitch causes two of the correction magnets 51, 52 to be located opposite to only one of the gripper magnets 71, 72, thereby considerably reducing their effect on the single gripper magnet 71, 72.
[0071] A method for correcting misalignment of the strips 91, 92 will be described hereafter in detail with reference to
[0072]
[0073]
[0074] As shown in
[0075]
[0076] As shown in
[0077] As soon as the strip 91, 92 has been aligned or corrected along the reference line L, the one or more fixation elements 6 underneath the alignment surface 31 may be switched to an active state to fix the aligned or corrected position of the strip 91, 92 on the alignment surface 31. The alignment member 4 may subsequently be retracted in the correction direction C into the first position as shown in
[0078] Next, the aligned or corrected strip 91, 92 may be picked-up by the gripper 7 as shown in
[0079] It is to be understood that the above description is included to illustrate the operation of the preferred embodiments and is not meant to limit the scope of the invention. From the above discussion, many variations will be apparent to one skilled in the art that would yet be encompassed by the scope of the present invention.
LIST OF REFERENCE NUMERALS
[0080] 1 apparatus [0081] 2 cutting device [0082] 20 support member [0083] 21 support surface [0084] 22 feeding member [0085] 23 cutter [0086] 24 guide [0087] 25 circular circumference [0088] 26 retaining magnets [0089] 3 correction device [0090] 31 alignment surface [0091] 4 alignment member [0092] 40 alignment body [0093] 41 abutment surface [0094] 42 tapering end [0095] 5 one or more correction elements [0096] 51 correction magnet [0097] 52 correction magnet [0098] 6 one or more fixation elements [0099] 7 gripper [0100] 71 gripper magnet [0101] 72 gripper magnet [0102] 81 alignment drive [0103] 82 proximity drive [0104] 83 transmission [0105] 84 first belt [0106] 85 first pulley [0107] 86 second pulley [0108] 87 second belt [0109] 90 continuous strip [0110] 91 first strip [0111] 92 second strip [0112] 93 reinforcement element [0113] 94 leading end [0114] 95 trailing end [0115] A abutment direction [0116] C correcting direction [0117] D displacement force [0118] F feeding direction [0119] H cutting angle [0120] K cutting line [0121] L intersecting line/reference line [0122] P support plane [0123] V1 first vertical plane [0124] V2 second vertical plane