NOVEL AIRCRAFT DESIGN USING TANDEM WINGS AND A DISTRIBUTED PROPULSION SYSTEM
20200407060 ยท 2020-12-31
Inventors
Cpc classification
B64C15/00
PERFORMING OPERATIONS; TRANSPORTING
B64D33/04
PERFORMING OPERATIONS; TRANSPORTING
B64C39/04
PERFORMING OPERATIONS; TRANSPORTING
B64C39/068
PERFORMING OPERATIONS; TRANSPORTING
B64D35/02
PERFORMING OPERATIONS; TRANSPORTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B64D41/00
PERFORMING OPERATIONS; TRANSPORTING
B64C1/26
PERFORMING OPERATIONS; TRANSPORTING
B64C11/46
PERFORMING OPERATIONS; TRANSPORTING
Y02T50/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B64C29/0025
PERFORMING OPERATIONS; TRANSPORTING
B64D27/02
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B64C39/06
PERFORMING OPERATIONS; TRANSPORTING
B64C1/26
PERFORMING OPERATIONS; TRANSPORTING
B64C11/00
PERFORMING OPERATIONS; TRANSPORTING
B64C11/46
PERFORMING OPERATIONS; TRANSPORTING
B64C29/00
PERFORMING OPERATIONS; TRANSPORTING
B64D35/02
PERFORMING OPERATIONS; TRANSPORTING
B64D41/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The subject matter described herein relates to aircraft designs and more particularly to aircraft designs using tandem wings and a distributed propulsion system. The embodiments described enable synergies between aerodynamics, propulsion, structure, and stability/control. In one embodiment, the tandem wings include a first wing set and a second wing set, each having a wing span with a set of thrustors placed along the wing spans.
Claims
1. A tandem fixed-wing aircraft comprising: a leading wing set and a trailing wing set, each wing set having a starboard wing and a port wing, and each wing having a wingtip, a plurality of fixed thrustors distributed over the span of the leading wing set, and a plurality of fixed thrustors distributed over the span of the trailing wing set.
2. The aircraft of claim 1 wherein each of the plurality of the fixed thrustors comprise a motor, a direct or indirect transmission, and a propulsor.
3. The aircraft of claim 2 wherein the motor comprises an electric motor.
4. The aircraft of claim 2 or 3 wherein each propulsor comprises a rotary blade system.
5. The rotary blade system of claim 4 comprises a ductless set of rotary blades including a propeller, a rotor, or a proprotor.
6. The rotary blade system of claim 4 comprises a ducted set of rotary blades including a ducted fan, a ducted liftfan, or a ducted proprotor.
7. The aircraft of claim 1 wherein each of the wingtips of the leading wing set is connected to a corresponding wingtip of the trailing wing set by a shared winglet.
8. The aircraft of claim 1 or 7 wherein the fixed thrustors are distributed evenly over the span of each of the wing sets.
9. The aircraft of claim 7 wherein at least one thrustor is located at each of the shared winglets.
10. The aircraft of claim 1, 7 or 9 further including a fuselage, and each wing set has two roots, wherein the fuselage is connected to each wing by the two roots.
11. The aircraft of claim 10 wherein the two roots for the leading wing set are mounted low on the fuselage along the vertical direction of the vehicle.
12. The aircraft of claim 11 wherein the two roots for the trailing wing set are mounted on the fuselage higher than the two roots of the leading wing set along the vertical direction of the vehicle.
13. The aircraft of claim 1 wherein at least one of the wing sets has at least two high-lift devices, at least one high-lift device on the starboard wing and at least one high-lift device on the port wing.
14. The aircraft of claim 13 wherein the at least two high-lift devices are mechanical devices including flaps, slats, or slots.
15. The aircraft of claim 13 wherein the at least two high-lift devices are powered lift devices.
16. The aircraft of claim 13 wherein the at least two high lift devices are at least one of blown flaps, slats, and slots.
17. The aircraft of claim 13 wherein the aircraft is a Short Take Off and Landing (STOL) type aircraft.
18. The aircraft of claim 13 wherein the aircraft is an Extreme Short Take Off and Landing (XSTOL) type aircraft.
19. The aircraft of claim 13 wherein the aircraft is a Vertical Take Off and Landing (VTOL) type aircraft.
20. The aircraft of claim 19, wherein the aircraft is configured to hover using one or more of the fixed thrustors.
21. The aircraft of claim 13 wherein the aircraft is a Short Take Off and Vertical Landing (STOVL) type aircraft.
22. The aircraft of claim 1, 4 or 8 wherein the fixed thrustors of the leading wing set and the fixed thrustors of the trailing wing set provide differential thrust and induced lift for providing pitch control and stability to the aircraft.
23. The aircraft of claim 1, 4 or 8 wherein the fixed thrustors of the leading wing set and the fixed thrustors of the trailing wing set provide differential torque for roll control and stability to the aircraft.
24. The aircraft of claim 9 wherein the wingtip thrustors provide differential thrust for providing yaw control and stability to the aircraft.
25. The aircraft of claim 1 or 8 wherein the fixed thrustors of the leading wing set and the fixed thrustors of the trailing wing set provide differential thrust and induced lift for providing roll control and stability to the aircraft.
26. The aircraft of claim 9, 22, 23 or 24 wherein the wingtip thrustors provide differential thrust to prevent the aircraft from skidding or slipping during a coordinated turn.
27. The aircraft of claim 22, 23, 24, 25 or 26 including a control system, the control system further controlling an amount of thrust and induced lift produced by each of the plurality of thrustors.
28. The aircraft of claim 27 wherein the control system further controls the directions of thrust and induced lift produced by each of the plurality of thrustors.
29. The aircraft of claim 28, wherein the directions of thrust and induced lift enable the aircraft to move in two-dimensional and three-dimensional directions.
30. The aircraft of claim 27, 28, or 29 wherein at least one of the plurality of thrustors comprises an electric motor and the control system controls an amount of electric current provided to each of the plurality of thrustors.
31. The aircraft of claim 27, 28, or 29, wherein at least one of the plurality of the thrustors includes a propulsor comprising a rotary blade system, the control system capable of varying the propulsor's blade pitch angle in the at least one of the plurality of thrustors.
32. The aircraft of claim 27, 28, 29, 30, or 31 wherein at least one of the plurality of the thrustors includes a propulsor comprising a ducted system and the control system capable of varying the geometry of the inlet or the exhaust of the propulsor's ducting for the at least one of the plurality of thrustors.
33. The aircraft of claim 32 wherein the control system uses thrust vectoring by vectoring surfaces of the propulsor's ducting for at least one of the plurality of thrustors.
34. The aircraft of claim 9, 27, 28, 29, or 30 wherein the control system uses thrust vectoring by 3D-vectoring the wingtip thrustors or their propulsors.
35. The aircraft of claim 9, 27, 28, 29, or 30 wherein at least one propulsor is gimbal-mounted and the control system uses thrust vectoring by 3D-vectoring the at least one gimbal-mounted propulsor.
36. The aircraft of claim 9, 27, 28, 29, or 30 wherein at least one propulsor is capable of 2D rotation on its lateral axis and the control system uses thrust vectoring by 2D-vectoring the at least one propulsor.
37. The aircraft of claim 35 wherein the control system uses 3D thrust vectoring by a gimbal-mounted propulsor for each of the wingtip thrustors.
38. The aircraft of claim 36 wherein the control system uses 2D thrust vectoring for each of the wingtip thrustors.
39. The aircraft of claim 30 further including a combustion engine for converting fuel chemical energy into mechanical shaft rotational motion, and an electric generator for converting the mechanical shaft rotational motion into electric power to be used in each of the thrustors.
40. The aircraft of claim 30 further including a hydrogen fuel cell system to convert the chemical energy of hydrogen fuel into electric current to be used in each of the thrustors.
41. The aircraft of claim 39 wherein the combustion engine is a turbine, an internal combustion reciprocating piston engine, or an internal combustion rotary Wankel engine.
42. The aircraft of claim 30, 39, 40, or 41 further including at least one rechargeable battery for storing and delivering electric power.
43. A tandem fixed-wing aircraft comprising: a leading fixed wing set and a trailing fixed wing set, each wing set having a starboard wing and a port wing; a plurality of fixed thrustors distributed over the span of the leading wing set; and a plurality of fixed thrustors distributed over the span of the trailing wing set, wherein the aircraft is configured to hover-in-place using lift from the leading and trailing fixed wing sets.
44. The aircraft of claim 43, wherein at least one of the leading fixed wing set and trailing fixed wing set includes a high-lift device.
45. The aircraft of claim 44, wherein the high-lift device is at least one of a flap, slat, and slot.
46. The aircraft of claim 43, wherein each wing has a wingtip, and the aircraft further comprises at least one fixed thrustor coupled to each wingtip, and further wherein the at least one fixed thrustor is configured to generate reverse thrust.
47. The aircraft of claim 43 or 46, wherein the plurality of fixed thrustors provide differential thrust, thereby enabling control and stability in three dimensions.
48. The aircraft of claim 43, 44, 45, 46, or 47, wherein the lift from the leading and trailing fixed wing sets used for the hover-in-place is generated by slipstream deflection from the fixed thrustors.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The details of the subject matter set forth herein, both as to its structure and operation, may be apparent by study of the accompanying figures, in which like reference numerals refer to like parts. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the subject matter. Moreover, all illustrations are intended to convey concepts, where relative sizes, shapes and other detailed attributes may be illustrated schematically rather than literally or precisely.
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DETAILED DESCRIPTION
[0216] Described herein are example aircraft designs that enable synergies between aerodynamics, propulsion, structure, and stability/control. Before the present subject matter is described in detail, it is to be understood that this disclosure is not limited to the particular embodiments described, as such may, of course, vary. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting, since the scope of the present disclosure will be limited only by the appended claims.
[0217] As used herein and in the appended claims, the singular forms a, an, and the include plural referents unless the context clearly dictates otherwise.
TABLE-US-00001 Terminology Aircraft All flying machines whether they have fixed wings (e.g. airplanes), rotary wings (e.g. helicopters), lifting bodies, or any other aerodynamic surfaces that produce lift. Although this can include lighter-than-air (e.g. airships), for the purpose of this document, the primary focus will be heavier-than-air aircraft. Airplane Fixed wing aircraft. Convertiplane An aircraft using rotor lift for vertical takeoff and landing, converting to fixed-wing lift in horizontal cruise flight. This includes tilt-wing and tilt-rotor aircraft. Fan Short for ducted fan. A ducted rotary blade system that provides horizontal thrust (unless specified otherwise). Liftfan Ducted rotary blade system optimized for vertical lifting/hovering capability. Propeller Short for aircraft propeller (unless specified otherwise). Small-sized rotary blade system that provides forward thrust for an aircraft. Proprotor A hybrid between a propeller and a rotor. Medium- sized rotary blades used as both an airplane-style propeller and a helicopter-style rotor, for example in the case of a tiltrotor or tiltwing convertiplane. They typically appear oversized compared to traditional airplane propellers and undersized compared to traditional helicopter main rotors. Propulsor A rotary blade system (including its associated ducting if any) that creates thrust by increasing the velocity and/or pressure of a column of fluid including propellers, ducted fans, rotors, proprotors, etc. Ideally, the word propulsor applies only to the rotary blade system and excludes the engine/motor and transmission that power the shaft of the system. Rotor Short for helicopter main rotor or drone rotor (unless specified otherwise such as tail anti- torque rotor). Rotary blade system optimized for vertical lifting/hovering capability. Rotorcraft Rotary wing aircraft, often a helicopter. Thrustor A system that includes a propulsor plus the motor that drives its shaft, plus a direct or geared transmission. Typical examples are a turbofan engine, a turboprop engine (including its propeller), an electric ducted fan in a model aircraft, etc.
TABLE-US-00002 Acronyms Acronym Definition AoA Angle of Attack. BL Boundary Layer. BLI Boundary Layer Ingestion. BPR Bypass Ratio (of a turbofan engine). BSW Backward-Swept Wing. BWB Blended Wing-Body. CG Center of Gravity. CTOL Conventional Take-Off and Landing. DEP Distributed Electric Propulsion. DOD (US) Department of Defense EDF Electric Ducted Fan. Same as EF. EDPR Electric ducted proprotor. EF Electric fan or electrofan. Same as EDF. The electric counterpart to the turbofan engine. ELF Electric liftfan. EP Electric propeller or electroprop. The electric counterpart to the turboprop engine. EPR Electric proprotor. ER Electric Rotor. ET Electric thrustor. eVTOL Electric Vertical Take-Off and Landing. FAA Federal Aviation Administration. FSW Forward-Swept Wing. ICAO International Civil Aviation Organization. JSW Joined Swept Wings. JW Joined Wings. LE Leading Edge. LSA Light Sport Aircraft LW Leading Wing. MDLW Maximum design landing weight. MTOW Maximum takeoff weight. NATO North Atlantic Treaty Organization. RC Radio Control. RPM Revolutions Per Minute. STOL Short Take-Off and Landing. STOVL Short Take-Off and Vertical Landing. Sometimes used on aircraft carriers. Takeoff is accomplished using a short runway with a ramp at the end. Landing is accomplished vertically. TE Trailing Edge. TW Trailing Wing. UAM Urban Air mobility. USW Un-swept wing (straight wing). V/STOL Vertical and/or short take-off and landing aircraft. The aircraft has the option to choose whether it wants to take off and/or land in short mode or vertical mode depending on runway availability and fuel-efficiency requirements. VTOL Vertical Take-Off and Landing. XSTOL Extreme(ly) Short Take-Off and Landing.
[0218] I. Wing configurations
[0219] Tandem/Joined Wings
[0220] Most traditional aircraft use a wing mounted mid-fuselage and a horizontal stabilizer (also named tailplane) mounted aft-fuselage. The wing produces upward lift while the tailplane usually produces downward lift for stability and control. Some less conventional designs use two sets of wings instead:
[0221] A set of front-mounted leading wings or LW
[0222] A set of aft-mounted trailing wings or TW
[0223] When the LW is much smaller than the TW, it is known in the art as a canard. When the LW and the TW are similar in size, the configuration is called a tandem wing. Joined wings 200 (JW) are a special case of the canard or the tandem wing 200 configuration where the LW and TW are joined at the wingtips by shared winglets 300, as shown in
[0224] Wing Sweep and Mounting Location
[0225] In a JW configuration, one or both wings 200 can be swept forward (FSW), swept backward (BSW), or un-swept (straight) (USW). Also, in most JW configurations, one of the wings 200 is mounted high on the fuselage (not shown) while the other one is mounted low.
[0226]
[0227] Alternatively, the LW can be high-mounted (wings 200 at 325 for each configuration), and the TW can be low-mounted (wings 200 at 350 for each configuration) as shown in the nine configurations of
[0228] Joining the LW to the TW in some of the configurations above result in very stretched winglets 300 along the longitudinal axis 100 of
[0229] Turning to
[0230] Turning to
[0231] Joined Swept Wings (JSW) of Configuration 400
[0232] One feature of configuration 400 is the use of joined swept wings 200 as shown in
[0236] Note that in the configuration 400 shown in
[0237] Some of the advantages of using these configurations, including configuration 400 include:
[0238] Structure: The joined wings 200 constitute a very strong and stiff structure with great strength in torsion and bending. This may reduce the structural mass and complexity, in particular compared to traditional cantilevered wings.
[0239] This structure may allow for shorter chords, therefore the distribution of the total wing lifting area between four very high aspect ratio wings instead of wings with larger chords and shorter aspect ratios. The high aspect ratio will reduce lift-induced drag and can potentially allow for total aircraft L/D much higher than 20. As an example, competition gliders with very high aspect ratio wings commonly reach L/D in excess of 60-70.
[0240] This structure may also allow for thinner roots, which will in turn reduce drag. In particular, it may reduce the need to adopt very high sweep angles for transonic flight.
[0241] The shorter chord may allow for designs that avoid separation and/or turbulent flow, thus reducing both form drag and friction drag.
[0242] The distribution of propulsion (which preferably may be electric) as described infra may reduce the chances of stall and may allow for roll control without the need for ailerons, therefore reducing the need for wings 200 with large surface areas, effectively reducing structural mass and friction drag.
[0243] Both the LW 225 and the TW 250 (
[0244] Having swept wings 200 may also provide the capability to fly fast, up to transonic speeds, due to the presence of sweep in the wings. Supersonic flight may also be possible with the right combination of sweep angle, airfoil choice and thickness, propulsion inlet and exhaust design, etc.
[0245] II. Fuselage configurations
[0246]
[0247] An example fuselage 4100 is shown in
[0248] Double Blended Wing (BWB)
[0249] One aspect of a preferred embodiment combines aerodynamic advantages with structural ones, which is known in the art as flying wing or Blended-Wing Body (BWB), in which the fuselage 4100 and the wing 4225 are blended together. The B-2 bomber is a well-known BWB example. In this configuration the fuselage produces lift instead of being just dead mass. Also, the structural stresses at the wing root (wing-fuselage junction) do not sharply increase as in the case of all current transonic airplanes. Even though the single BWB by itself is a good candidate for distributed propulsion, the JSW configuration provides better distributed control authority and potentially V/STOL advantages. As shown in
[0250] In this configuration 4000, there is a front-mounted BWB using BSW 4225 connected to an aft-mounted BWB using FSW 4250. The two sets of wings 4225 and 4250 are connected by shared winglets 300 at the wing tips as well as along the centerline of the aircraft 4000 by a structural element 4500 that can simultaneously act as structural stiffener, vertical stabilizer, and a conduit for all connections such as cables, piping, etc.
[0251] Center-Mounted Double Fuselage
[0252]
[0253] Some of its potential advantages are: [0254] More modular design; [0255] Ease of manufacturing and assembly; [0256] Lower induced drag due to high aspect ratio wings; [0257] Lower friction drag due to reduced wetted area; [0258] Laminar flow airfoil due to short chord wings; [0259] Segregation of payload volume from equipment volume (energy storage, avionics, power electronics, etc.) for increased safety and ease of service and maintenance; [0260] Note that the front fuselage 5225 tapers off before the aft fuselage 5250 starts, ensuring good control of form drag as the longitudinal cross-section of the aircraft 5000 varies smoothly.
[0261] Wingtip-Mounted Double Fuselage
[0262]
[0263] Potential advantages: [0264] The ability to mount large propulsors at the wingtips for increased yaw authority. [0265] Strengthening of wing junctions at winglets.
[0266] Center-Mounted Single Fuselage
[0267]
[0268] Other Fuselage Configurations
[0269] Shown in
[0270] All of the configurations shown in
[0271] III. Propulsion
[0272] For this section, key concepts are provided below to facilitate explanation of various embodiments of the present invention. In particular, the terms thrustor and propulsor are explained to distinguish one from another and to explain concepts and components of embodiments of the present invention. Similarly, the terms ducted and ductless rotary blade systems are explained as they pertain to horizonal flight and vertical flight.
[0273] Thrustor
[0274] Aircraft propulsion systems generally include three distinct functions:
[0275] 1. The motor provides energy/power conversion. In conventional propulsion, a reciprocating piston engine or a gas turbine can act as a powerplant. It extracts chemical energy of hydrocarbon fuel through combustion and converts it into mechanical energy. In electric propulsion, electric energy is converted into mechanical energy as electric current passes through the windings/coils of electromagnets. In both cases, the mechanical energy takes the form of: [0276] i. rotating shaft power; and/or [0277] ii. gas flow though ducts.
[0278] 2. The transmission transfers the converted energy/power to where it can produce thrust: [0279] i. the mechanical shaft power is transmitted to a set of rotary blades either directly through a common shaft or through a mechanical gearbox; [0280] ii. the air flow is either directed to rotary blades or directed to an exhaust nozzle/duct;
[0281] 3. The propulsor is a set of rotary blades and its associated inlet/exhaust ducts (if any). Typically, it is a propeller, a rotor, or a fan that produces thrust by increasing the velocity and/or pressure of a stream of air.
[0282] The term thrustor is used when referring specifically to the whole system, and generally includes all three of the functions together. Turning to
[0283] Engine Types
[0284] i. Spectrum from Reaction Engines to Shaft Engines
[0285] In conventional aircraft propulsion using combustion engines, there is a wide spectrum of approaches to accomplish the above three functions of the thrustor. On one end of the spectrum, the functions are fully integrated. For instance, the propulsion system can be a pure reaction engine where the elements that participate in the thermodynamic combustion cycle (compressors, combustion chambers, turbines, and their corresponding ducts) produce the thrust (e.g. turbojet engine). In other words, all the air that produces thrust is burnt in the combustion chemical reaction. On the other end of the spectrum, the engine is just a shaft engine where the energy conversion function is completely segregated from the propulsor function (e.g. a general aviation reciprocating piston engine driving the shaft of a propeller).
[0286] ii. Turbines
[0287] In the current state of the art, the most common passenger and cargo air transport utilizes gas turbines, e.g., jet engines. Turning to
[0288] (1) Turbojet enginesthe main thrust comes from exhaust burnt air. The air contributing to propulsion is the same air going through a thermodynamic cycle of compression, combustion, and expansion.
[0289] (2) Turboprop engines: [0290] The turbine shaft powers a propeller 10910, which is operatively coupled to a gearbox 10920. [0291] It necessitates the mechanical reduction gearbox 10920 to slow down the RPM of the turbine (tens of thousands) to a more manageable RPM for the propeller (thousands). [0292] The turboprop can almost be considered a turbofan (4) and (5) with no duct, fewer blades, and an extremely high BPR (50-100 range). [0293] Turboprops are more fuel-efficient than turbofans (4) and (5) in the Mach 0.5-0.6 range, but they usually cannot operate at the higher transonic speeds of turbofans (Mach 0.7-0.9). They are also generally noisier than turbofans (4) and (5).
[0294] (3) Turboshaft engines: the turbine shaft 10940 powers a rotor. It necessitates an even more drastic mechanical reduction gearbox 10930 to slow down the RPM of the turbine (tens of thousands) to a more manageable RPM for the rotor (hundreds).
[0295] (4) and (5) Turbofan engines (
[0300] iii. Engine Design Trend
[0301] The drive toward propulsion efficiency of the past few decades has favored a continuous shift toward shaft engines over reaction engines. The primary job of most modern gas turbine jet engines is to provide shaft power to drive a propeller, a ducted fan, or a rotor. The only jet engines where a large part of the propulsive force comes from the actual jet are turbojets, and the low-bypass turbofans.
[0302] Even though a high-bypass turbofan engine (4) appears to be a jet engine, in reality, it is a blend between a reaction engine and a shaft engine that is much closer to a shaft engine than a reaction engine on the spectrum, because most of its thrust comes from its ducted fan. In fact, one of the highest BPRs in a modern turbofan engine has been achieved using a reduction gearbox, which blurs the boundary between turbofan and turboprop even further.
[0303] Therefore, for embodiments of the present invention, the next natural step in fully freeing the requirements of the motor function from the transmission and propulsor functions is to avoid complex conversion and transmission systems altogether and use electric motors as shaft engines and electric cables as transmission. Whether the electric power comes from batteries, a generator running on hydrocarbon fuel, hybrid motor/battery configuration, fuel cells, and so on, can depend on the range and payload requirements.
[0304] Propulsor ConceptRotary Blade Systems.
[0305] The definition between a propeller versus a rotor or a fan does not have a bright line rule. In general, any system of rotary blades can be used for horizontal/forward thrust and/or vertical lift. Also, they can either have a duct/shroud around them or be ductless.
[0306] For the purposes of explaining various embodiments of the present invention, the term propulsor is used to refer to a general system of rotary blades, whether it is ducted (like a fan), or ductless (like a propeller), whether it is intended for forward thrust, vertical lift, or both. The term propulsor includes the aerodynamic rotary surfaces (blades) and fixed surfaces (ducting, stators, vanes, etc.), but does not encompass the motor and the transmission. The term thrustor on the other hand includes all three elements: motor, transmission, and propulsor as previously seen and noted.
[0307] Table 1 below offers naming conventions for the purpose of explaining concepts in the present application. Turning to
TABLE-US-00003 TABLE 1 Naming conventions for categories of rotary blades. Propulsor types Ductless Ducted Optimized for horizontal Propeller Ducted fan or simply thrust Fan Optimized for vertical Rotor Ducted rotor or lift Ducted liftfan or simply Liftfan Compromise between Proprotor Ducted proprotor horizontal thrust and vertical lift (usually involves tilting) Number of blades Usually small. Often large. Commonly 2 to 8 More than 8 is not uncommon.
[0308] iv. Number of Engines
[0309] Most modern aircraft have 1 or 2 combustion engines. Aircraft with 3 or 4 combustion engines are gradually disappearing, especially after the governing bodies such as ICAO and FAA issued and updated ETOPS regulations. Aircraft with 5 or more combustion engines are extremely rare, usually old military designs.
[0310] Combustion engines are complex and costly to repair/maintain, therefore the drive to have only a minimal number of engines, e.g., 1 or 2 of them, on an aircraft is understandable. Also, large diameter turbines are usually more efficient than smaller ones, which is another factor why almost all modern transonic aircraft are twinjets. For all the advantages that a small number of combustion engines brings, it also limits the conceptual aircraft design space. In particular, the small number of engines forces the engines into a segregated propulsion role and removes the freedom to let them be an integral part of stability and control or aerodynamics.
[0311] The assumptions that govern combustion engines do not necessarily apply to electric motors. Electric motors are relatively simple and reliable, require little maintenance, have very high efficiency, are responsive to quick RPM increase/decrease, and provide high torque at almost any RPM. In one embodiment of the present invention, for the wing configurations above, such as configuration 400 in
[0312] v. Energy Source: Hybrid Electric
[0313] Battery energy density has consistently improved over the past few decades, but the rate of improvement has been relatively slow. For niche aircraft applications where limited range and/or limited payload are acceptable, the source of energy may include onboard batteries. Many drones currently correspond to these niche applications. For most practical applications though, significant range and/or payload is required to compete with existing airplanes and helicopters.
[0314] In one approach, the energy source may include hydrocarbon fuel converted to mechanical shaft power and then to electricity through the use of gas turbines or other combustion engines such as reciprocating piston engines, Wankel engines, etc. The wing configurations described above, including configuration 400 in
[0315] One advantage of using a hybrid architecture is that electric motors and combustion engines can rotate at independent RPMs, regardless of thrust needs. Electric motors are extremely responsive and can produce high torques for very wide ranges of RPM. Not only will this allow electric motors to be spun up or down in RPM very quickly, but this will not have any adverse effect on the combustion engines (such as compressor stall, poor thermal efficiency in off-nominal regimes, etc.). The combustion engines can rotate at an independent RPM optimized for electricity production in an electric generator. More detail about possible energy sources that can be included in embodiments of the present invention can be found in the following articles, (1) National Academies of Sciences, Engineering, and Medicine 2016. Commercial Aircraft Propulsion and Energy Systems Research: Reducing Global Carbon Emissions. Washington, D.C.: The National Academies Press. https://doi.org/10.17226/23490 and (2) Turbo- and Hybrid-Electrified Aircraft Propulsion Concepts for Commercial Transport, by Cheryl L. Bowman, James L. Felder, and Ty V. Marien, https://ntrs.nasa.gov/search.jsp?R=20180005437 2020-04-15T22:20:11+00:00Z, both of which are herein incorporated by reference in their entirety. Note that these references have been included with the filing of this application in an IDS.
[0316] vi. Electric Thrustors or Electro-Thrustors (ET)
[0317] The thrustor of various embodiments of the present invention may include any of the propulsors described in Table 1 and
TABLE-US-00004 TABLE 2 Classification and abbreviations of electric thrustors. Electric Thrustor (ET) types Electric Motor + Propulsor Ductless Ducted Optimized for Electric propeller Electric (ducted) fan horizontal thrust Electroprop Electrofan EP EF (or EDF) Optimized for Electric rotor Electric Liftfan vertical lift ER ELF Compromise between Electric Proprotor Electric ducted proprotor horizontal thrust EPR EDPR and vertical lift (usually involves tilting)
[0318] ETs have been used in hobby radio control (RC) aircraft and unmanned drones for decades. Typical examples are shown in
[0319] The use of ETs in passenger-carrying aircraft is more recent and rare. Two notable examples are the Pipistrel Alpha Electro of 2015 shown at 11800 using an electroprop and the Airbus E-fan of 2014 shown at 11850 using two electrofans.
[0320] vii. Propulsion Distribution
[0321] Both the Alpha Electro 11800 and E-fan 11850 feature traditional airplane architectures from the perspective of the interactions between propulsion, aerodynamics, and stability/control, because they use small numbers of electro-thrustors (ET). The Alpha Electro 11800 features a single ET, a nose-mounted electroprop (EP), while the E-fan 11850 features two ETs in the form of electrofans (EF) mounted to either side of the aft-fuselage. In order to take full advantage of the design possibilities enabled by ETs, one can distribute a large number of ETs along strategic locations of the wings and the fuselage. The term Distributed Electric Propulsion (DEP) is used to refer to aircraft that use a large number of ETs, whether their use is solely intended for propulsion alone or done in a synergistic fashion to provide additional advantages in terms of aerodynamics, structures, stability/control, and takeoff/landing performance.
[0322] It is possible to adopt a fuselage-mounted ET approach as well as a wing-mounted ET approach with preferred embodiments. In order to extract synergies between aerodynamics, structures, stability/control, and propulsion in the design of such an electric aircraft using Distributed Electric Propulsion, wing-mounted ETs offer significant advantages over fuselage-mounted ETs. In one embodiment of the present invention, a propulsor, as described above and shown in Table 1 and
[0323] Fuselage-Mounted ETs
[0324] Fuselage-mounted thrustors may offer helpful ET distribution, but the advantages may be somewhat limited to thrust production and drag reduction. Boundary layer ingestion (BLI) using aft fuselage-mounted thrustors introduce novel fuselage-mounted concepts. Such an approach has potential drag reduction benefits and may be incorporated into the wing designs describe above, including configuration 400 (at
[0325] Wing-Mounted ETs: Examples
[0326] The wing and fuselage configurations above, including configuration 400 at
[0327] The past decade has seen an explosion of designs and startups in eVTOL (electric VTOL). Some have fixed wings while others use rotary wings. Most are pure battery electric while others are hybrid electric. Currently, there are approximately 100-200 eVTOL projects throughout the world that are different from the more traditional non-VTOL airplanes, such as those shown 11800 and 11850 in
[0328] Excluding the rotary wing designs and the designs that use dedicated lift/hover propulsors (sometimes known as lift+cruise in the art), the most notable fixed-wing designs using some form of distributed wing-mounted propulsion are listed in Table 3 and are shown in
TABLE-US-00005 TABLE 3 Recent examples of DEP fixed-wing aircraft. NASA, Joby, Aurora Flight Beta Manufacturer NASA and ESAero Sciences Lilium Airbus A.sup.3 Opener Joby Aviation Technologies Name GL-10 X-57 XV-24A Lilium Jet Vahana Blackfly S2 & S4 Ava Greased Maxwell LightningStrike Lightning Wing Conventional: Conventional: Canard: Canard: Tandem Tandem Conventional: Triple/Quadruple configuration Front wing, Front wing, Large aft wing, Large aft wing: wing: Front wing, wing: aft tail aft tail small front wing, small Similarly Similarly aft V tail Tilting front and canard front canard sized front sized front aft wings, fixed and aft and aft mid wing, and wings wings aft T-tail. Propulsion type Hybrid diesel Battery Hybrid Battery Battery Battery Battery Battery Electric electric electric turboelectric Electric Electric Electric Electric VTOL Yes No Yes Yes Yes Yes Yes Yes VTOL technology Wing tilting N/A Wing tilting Tilting of Wing Tilting of Rotor tilting Wing tilting ducted tilting entire proprotors aircraft Passengers Unmanned Up to 4 Unmanned 2 to 5 1 1 S2: 2 1-2 (guess) S4: 4 Number of ETs 10 14 24 36 8 8 S2: 16 8 S4: 6 Ducting Ductless Ductless Ducted Ducted Ductless Ductless Ductless Ductless Propulsor type Proprotor Propeller Ducted Ducted Proprotor Proprotor Proprotor & Proprotor proprotor proprotor Propeller ET details 10 EPRs: 14 EPs: 24 EDPRs: 36 EDPRs: 8 EPRs: 8 EPRs S2 has 16 8 EPRs: 8 on wing 12 smaller 18 on TW 24 on TW 4 on LW 4 on LW ETs: 4 on LW 2 on EPs (for 6 on LW 12 on LW 4 on TW 4 on TW 12 tilting 4 on TW horizontal takeoff and EPRs (8 on stabilizer landing only) wing + 4 on 2 larger tail) wingtip- 4 pusher mounted EPs (2 on cruise EPs wing + 2 on tail) S4 has 6 tilting EPRs Has it flown? Yes. Not yet. Yes (20% scale Yes (Eagle Yes. Yes. Allegedly S4 Yes. Was it manned or Unmanned Retrofit of an demonstrator) demonstrator). Unmanned. Manned. has Maimed. unmanned? existing twin- Full-scale Unmanned performed (alleged) engine cancelled. manned Tecnam flights. 2006T. Application Research Research Military Civilian Civilian Civilian Civilian Civilian (Urban Air (Urban Air (ultralight) (Urban Air (hospital organ Mobility) Mobility) Mobility) delivery claimed)
[0329] Some data points about these 8 airplanes (fixed-wing aircraft) and their DEP systems are: [0330] Battery electric vs. hybrid electric: [0331] 6 out of 8 are pure battery electric; [0332] 2 are hybrid: [0333] One uses turboelectric; [0334] The other uses diesel electric. [0335] They all have large numbers of ETs, at least 8 and up to 32; [0336] Ducting: [0337] 6 out of 8 use ductless propulsors; [0338] The 2 that use ducting (EDPRs) are also the ones that use the largest number of propulsors (the Aurora LightningStrike 11750 uses 24 EDPRs while the Lilium Eagle Jet 11775 uses 36 EDPRs); [0339] VTOL vs. CTOL: Only 1 is a CTOL: X-57 Maxwell 11725 [0340] The other 7 accomplish VTOL by tilting the propulsors 90 degrees: [0341] By tilting the entire wing/tail: [0342] GL-10 Greased Lightning 11700 [0343] XV-24A LightningStrike 11750 [0344] Vahana 11800 [0345] Ava 11875 [0346] By tilting the thrustors: Lilium Jet 11775, S2 & S4 [0347] By tilting the entire aircraft: Blackfly 11825
[0348] In short, wing-distributed DEP may be helpful for fixed-wing applications in both CTOL and VTOL.
[0349] viii. Background on Possible Positioning of Traditional Wing-Mounted Thrustors
[0350] There are many possible choices for a single thrustor position on a wing.
[0354] We can then define 125 general positions for a single thrustor (5 slices along the span, 5 slices along the chord, and 5 slices along the thickness) as follows: [0355] The wing can be sliced from root to tip along its span into 5 general lateral stations: [0356] A thrustor's spanwise location can be categorized as described in
TABLE-US-00006 TABLE 4 General classification of thrustor mounting position along the span of a wing (lateral position). Station Station number name Station along span Potential advantage S1 XRT At root Structure. Proximity to centerline if one side inoperable. S2 RMS Between root and Structure. mid-span Proximity to centerline if one side inoperable. S3 XMS At mid-span S4 MST Between mid-span Some yaw control. and tip S5 XTP At tip Yaw control. [0357] Examples are shown in
TABLE-US-00007 Station Code along span Example S1/XRT At root Tupolev Tu-104 Camel, 12000 at FIG. 36. S2/RMS Between root Boeing 787 Dreamliner 12100 at FIG. 36. and mid-span S3/XMS At mid-span Gloster Meteor 12200 at FIG. 36. S4/MST Between mid- Boeing 747-8, 12300 at FIG. 36. span and tip S5/XTP At tip SNCASO Trident, 12400 at FIG. 36. [0358] The wing can be sliced from leading edge to trailing edge along its chord into 5 general longitudinal stations: [0359] A thrustor's chordwise location can be categorized as described in
TABLE-US-00008 TABLE 6 General classification of thrustor mounting position along the chord of a wing (longitudinal position). Station Station Station number name along chord Potential advantage C1 XLE At or near Structure (relief moment and leading edge flutter). Wing in slipstream including Coand effect. C2 LMC Between leading Structure (relief moment and edge and mid-chord flutter). Wing in slipstream including Coand effect. C3 XMC At mid-chord Potentially reattach BL. C4 MCT Between mid-chord Potentially reattach BL. and trailing edge C5 XTE At or near Potentially reattach BL. trailing edge [0360] Examples are shown in
TABLE-US-00009 Code Station along chord Example Note/prevalence C1/XLE At or near Tupolev Tu-95 Bear, 12500 at Very common due to its leading edge FIG. 38 structural advantage (balancing out the wing twist due to aerodynamic forces). Most turbofans and turboprops use this position. C2/LMC Between leading Northrop B-2 Spirit, 12600 at Not very common. edge and mid- FIG. 38. chord C3/XMC At mid-chord Martin B-57 Canberra, 12700 at Not very common. FIG. 38 C4/MCT Between mid- North American XB-70 Valkyrie, Not common on chord and 12800 at FIG. 38. subsonic airplanes. trailing edge More common on supersonic airplanes. C5/XTE At or near Beechcraft Starship, 12900 at Often on pusher trailing edge FIG. 38. configurations, especially for canards and flying wings. [0361] The wing can be sliced from lower surface to upper surface along its thickness into 5 general vertical stations: [0362] thrustor's location along the thickness can be categorized as described in
TABLE-US-00010 TABLE 8 General classification of thrustor mounting position along the thickness of a wing (vertical position). Station Station number name Along thickness Advantage T1 BLS Fully below lower surface Low interference aerodynamics. T2 XLS At lower surface (flush with or Powered lift through flap/slat protruding from lower surface) deflection of slipstream. T3S & XMTS & At mid-thickness: XMTS: Blown upper and lower T3E XMTE Straddling upper and lower surfaces. surfaces; or XMTE: Low form drag. Embedded in wing T4 XUS At upper surface (flush with or Blown upper surface Coand effect. protruding from upper surface) Boundary layer separation control. T5 AUS Fully above upper surface Low interference aerodynamics. [0363] Examples are shown in
TABLE-US-00011 Code Station along thickness Example Note/Prevalence Tl/BLS Fully below lower surface Lockheed C-5 Galaxy, 13000 Most common on transonic at FIG. 40. airplanes. T2/XLS At lower surface (flush with Boeing 737-100, 13100 at Common on older small or protruding from lower FIG. 40. diameter turbojets. Less surface) common today. T3S/XMTS At mid-thickness straddling Lockheed C-130 Hercules, Very common withpropeller- upper and lower surfaces 13200 at FIG. 40. based designs, especially turboprops. T3E/XMTE At mid-thickness embedded Handley Page Victor, 13300 Many designs in the 1950s, in wing at FIG. 40 especially with small diameter turbojets. Uncommon today, with large diameter turbofans. T4/XUS At upper surface (flush with Antonov An-72 Coaler, Not very common. Can have or protruding from upper 13400 at FIG. 40 STOL benefits using the surface) Coand effect (blown upper surface). T5/AUS Fully above upper surface VFW-Fokker 614, 13500 at Extremely uncommon. FIG. 40.
[0364] In all of these examples, the number of thrustors range from 2 to 6. The most prevalent/common traditional wing-mounted thrustors are at the following stations: S2 (RMS) along the span, C1 (XLE) along the chord, T1 (BLS) along the thickness for turbofan-based design, and T3 S (XMTS) along the thickness for propeller-based designed.
[0365] ix. Positioning and Density of Non-Traditional Wing-Mounted ETs.
[0366] Many of the most common traditional wing mounting positions discussed above are determined based on assumptions associated with thrustors using combustion engines: [0367] The number of thrustors is small because combustion engines are expensive and complex; [0368] Combustion thrustors are heavy; [0369] Combustion thrustors have large dimensions in terms of length and/or diameter; [0370] It is rare to have the mechanical power of one combustion engine distributed to multiple propulsors, because of the complexity and weight of the required mechanical transmission.
[0371] In embodiments of the present invention, replacing 2 to 4 large and heavy wing-mounted combustion thrustors with tens of ETs fundamentally changes many of the mounting positions and the above assumptions. Each individual ET can be comparatively lighter, shorter in length, and smaller in diameter. Whether the electric power for the ETs is provided directly by a battery, or by 1 or 2 combustion engine generators, or fuel cells, the power transmission through electrical cables can be more practical than a mechanical transmission.
[0372] ET Distribution Opportunities
[0373] The longest dimension in most wings is generally the span. Therefore, distributing a large number of ETs along the wing span is a natural choice that lends itself to several potential advantages: [0374] Subjecting a large portion of the wing, potentially its entirety, to the propulsors slipstream; [0375] Active aerodynamic control of the entire wing at a local level in all flight regimes; [0376] Boundary layer control and stall prevention in all potential challenging areas, regardless of whether they are inboard or outboard, near the LE or the TE; [0377] Stability and control augmentation (or potentially even replacement) through differential thrust and/or thrust-vectoring; [0378] Reduction or prevention of spanwise flow in the case of swept wings.
[0379] Externally-Mounted ET
[0380] There are two externally-mounted ETs known in the art, ducted and ductless, in the form of an electrofan (EF) 13600 or electroprop (EP) 13700, as shown in
[0381] Internally-Mounted Electrofan
[0382] Most wing-mounted thrustors are so large in diameter that they must be placed outside the confines of the wings. Prior to the development of highly efficient high BPR turbofans, when the only jet engines available were small-diameter turbojets, several designs featured thrustors fully embedded in the wings (at the XMTE mounting position along the thickness). These designs typically mounted the thrustors near the wing root where the wings are generally thicker, thus have more volume available, and where the mounting position has structural benefits (e.g. the small lever arm does not produce much bending moment).
[0383] This configuration may be applicable for ETs and applied to DEP. One of the dimensional advantages of ETs is that they can be made small enough to be fully embedded within a wing 200. Beyond the drag reduction benefits of such a design, this can also provide potential boundary layer control benefits. In particular, the cool air blown by an embedded EF does not create the thermal restrictions of its combustion counterpart.
[0384] Turning to
[0385] Turning to
[0386] There are various ways ducting can be achieved around the propulsor 14600 in accordance with embodiments of the present invention. A simple shared duct can be achieved by extruding the above wing 200 surfaces 14650, as shown at
[0387] A more elaborate individual duct 14700 can be tailored for each propulsor 14600, as shown in
[0388] Other embodiments may include swept and tapered wing design 15000 as shown in
[0389] Electrofan Vs. Electroprop
[0390] One can imagine that EFs and EPs will probably share some of the same advantages as their combustion counterparts, the turbofan and the turboprop (Table 10).
TABLE-US-00012 TABLE 10 Potential advantages of EFs and EPs. Potential advantage EF High static thrust. Inlet diffuser better suited for transonic flight (Mach 0.75-0.95). Stators and vanes in exhaust can straighten slipstream. Noise attenuation. EP Simplicity Lower weight. Higher efficiency at high subsonic flight (Mach 0.5-0.6). Larger diameter of slipstream covers more wing area. Fewer blades potentially make it easier to include blade pitch control mechanism.
[0391] ET Density
[0392] This section describes possible placement of propulsors on the wings and its effect on aircraft designs in accordance with embodiments of the present invention. A twin-engine airplane with wing-mounted combustion thrustors may present, e.g., 125 positions according to the 555 slice-based classifications of the previous sections.
[0393] When it comes to electric thrustors, regardless of whether one opts for EFs, EPs, or a mixed solution, the distribution of ETs along the wing span may be denser than combustion thrustors. Given the allowable density of ET distribution along the span, the 5 general slices that we used to categorize the positions of traditional combustion thrustors along each of the 3 directions (span, chord and thickness) are still useful in only two of these directions for ETs: chord and thickness, which are incidentally the smaller dimensions of a wing. As for span, it may require more than 5 slices to categorize their locations and one must think in terms of ET density instead.
[0394] The smaller size of ETs allows one to mount them in multiple positions along all three directions. The same airplane can have ETs both above the wing and below, at the LE and the TE while distributing them along the span. The ETs may be distributed along the span of the wing with some level of density. The span and the chord being the smaller dimensions, the mounting positions remain relatively more discrete.
[0395] The following are possible mounting configurations in accordance with embodiments of the present invention: [0396] A wing's front view illustrating density along span and thickness simultaneously (shown in
[0398] ET Density Along Span and Thickness
[0399] Schematic representations of some of the possibilities in accordance with embodiments of the present invention in terms of ET density along span and thickness are shown in the front view sketches of
[0402]
[0403]
[0404] ET Density Along Span and Chord
[0405] In a similar fashion, ET distribution in accordance with embodiments of the present invention along span and thickness as shown in
[0406]
[0407]
[0408]
[0409] Further Examples of ET Distribution, Particularly on Configuration 400
[0410] As stated earlier, there are quasi-infinite possibilities of ET distribution on a single set of wings, let alone two sets of joined wings. If we combine some of the possibilities together, the number of possibilities/configurations are still quite large as seen in Table 11 with 180 total possibilities.
TABLE-US-00013 TABLE 11 Simplified number of possibilities in ET distribution. Possibility instance 180 Total 1 2 3 4 5 Possibilities ET type EF EP Mixed 3 Number Small Medium Large 3 of ETs (4-12) (12-36) (36- 108) ET position Even 1 along distribution span ET position XLE or XMS MST or Mul- 4 along LMS XTE tiple chord ET position BLS or XMT XMTE AUS Mul- 5 along XLS or tiple thickness XUS
[0411] Below are some distribution possibilities for configurations described above such as those wing configurations related to configuration 400 shown in
[0412] ET Configurations
[0413] 6-ET Configuration
TABLE-US-00014 ET Type & Chord Thickness number Span position position position Fuselage 6 EFs Even distribution LMC AUS Single
[0414] This configuration 17000 with ETs 17050 is shown in
[0415] 14-ET Configuration
[0416] This configuration 17100, shown in
TABLE-US-00015 ET Type & Span Chord Thickness number Span position density position position Fuselage 14 EFs Even Even LMC AUS Single distribution
[0417] 30-ET Configuration
[0418]
TABLE-US-00016 ET Type & Span Chord Thickness number Span position density position position Fuselage 30 EFs Even Even LMC AUS Single distribution
[0419] x. Varying Multiple Configuration Parameters Simultaneously
[0420] Using EPs Instead of EFs
[0421]
TABLE-US-00017 ET Type & Span Chord Thickness number Span position density position position Fuselage 6 EPs Even Even XLE XMTS Single distribution
[0422] Beyond changing EFs 17050 to EPs 17075, the position of the ETs 17075 along the chord and the thickness differ compared to the previous case.
[0423] Using a Mixture of EPs and EFs
[0424] In another embodiment, a mixture of both EPs 17050 and EFs 17075 may be used. Such a configuration 17400 is shown in
TABLE-US-00018 ET Type & Span Chord Thickness number Span position density position position Fuselage 12 EPs + Even Even XLE & BLS BWB 2 EFs distribution XMC
[0425] Beyond mixing EPs 17075 with EFs 17050, the number of ETs have increased, and mixed chord positions were used, and the type of fuselage is BWB such as BWB 4100 as shown in
[0426] Using EPs of Different Sizes Inside and Outside the Wings
[0427] EFs 17050 with different sizes may be utilized, including internal EFs 17050 using shared extruded ducts as discussed earlier and shown in
TABLE-US-00019 ET Type & Span Chord Thickness number Span position density position position Fuselage 60 small internal EFs + Uneven Uneven XLE & LMC BLS & XMTE Double 8 medium external EFs + distribution 2 large external EFs
[0428] Beyond mixing different EFs 17050, the number of EFs 17050 can be increased. An example of this configuration 17500 in accordance with embodiments of the present invention is shown in
[0429] IV. Control and Stability Through Differential Thrust
[0430] i. Aircraft Axes, Moments, and Forces.
[0431] In traditional aircraft design, stability and control along all three axes as shown in
[0435] ii. Differential Thrust
[0436] With the wing configurations described above, including configuration 400 as shown in
[0440] In general, the amount of thrust produced by each individual thrustor can be controlled using two methods: [0441] One method relies solely on varying a propulsor's RPM. This is for example the method used on popular consumer quadcopters. [0442] Another relies on varying a propulsor's blade pitch angle, if such control has been built into the propulsor. This method is available on many propeller-driven airplanes from small general aviation planes to large commercial and military turboprops, as shown in
[0443] The above two methods can be combined if need be. Other thrust control possibilities exist but they could add substantial weight and complexity:
[0444] Variable geometry inlet/exhaust: if the propulsor has any ducting, the geometry of the inlet and/or outlet can be changed to increase/decrease thrust as shown in
[0445] Thrust vectoring: [0446] By vectoring the surfaces of the outlet ducts or nozzles, as shown in
[0448] Differential thrust as used in embodiments of the present invention: it is possible to provide control and stability via differential thrust in pitch, roll, and yaw for embodiments of the present invention. This is due to the fact that one can distribute a large number of ETs along all 3 axes of a DEP aircraft using tandem wings. Also, distributing the ETs along the wings allows the fine control of not just thrust, but also the fine control of the lift created locally at the mounting location of the ET on the wing. In other words, differential thrust is accompanied with and benefits from differential induced lift.
[0449] Pitch Control
[0450] Pitch control can be augmented (or replaced altogether) in accordance with embodiments of the present invention by using one or several high-mounted thrustors producing a different amount of thrust compared to their low-mounted counterpart(s). For example, shown in
[0451] Wings:
[0452] 1. LW is a low-mounted BSW
[0453] 2. TW is a high-mounted FSW
[0454] Single fuselage 18075 is used.
[0455] Propulsion: 6 electrofan thrustors [0456] 1. 4 thrustors are mounted at: [0457] XMS (S3) along the span [0458] LMC (C2) along the chord [0459] AUS (T5) along the thickness [0460] 2. 2 thrustors are shared by the LW and TW at their common winglets and mounted at [0461] XTP (S5) along the span [0462] LMC (C2) along the chord
[0463] In embodiments of the present invention, the arrows along longitudinal axis 18100 indicate the direction and intensity of the thrust force vectors, upward arrows 18150 indicate the direction and intensity of the induced lift force vectors, and the circular arrow 18175 indicates the pitching moment.
[0464] Pitch down control is achieved when the high-mounted thrustors on the TW produce higher thrust than two low-mounted thrustors on the LW. The pitch down moment is produced by at least two very distinct sources: [0465] The first source is the horizontally directed thrust force vectors and their different vertical positions: higher vertical position of the larger thrust vectors vs. the lower vertical position of the smaller thrust vectors. [0466] The second source is the quasi-vertically directed lift force vectors and their different longitudinal positions: larger lift induced by the larger air flow on the aft-mounted TW, versus the smaller lift induced by the smaller air flow on the front-mounted LW.
[0467] This 6-thrustor configuration 18000 above is a minimalistic configuration from the control perspective. Any other configuration with a larger number of thrustors distributed along the 3 aforementioned axes is also possible, with any number of fuselages, and with any type of propulsors mounted at different mounting stations.
[0468] In other embodiments, a configuration with a higher ET 18050 density may produce even finer levels of control.
[0469] The two wingtip-mounted ETs 18050 do not participate in pitch control. The other 28 ETs 18050 can contribute to pitch control. There are multiple ways to control and fine-tune the intensity of pitching moment. As stated previously, the simplest method of applying differential thrust is to change the RPM of the ETs 18050. If the ET 18050 density is high, one can also adjust the number of ETs 18050 participating in pitch control. In the aforementioned 30-thrustor configuration, one can use as many as 28 ETs (
[0470] In addition to changing RPM or using a different number of ETs 18050, another method in accordance with embodiments of the present invention relies on changing the blade pitch angles of the propulsors in the ETs, if such mechanism is included. A drastic pitch down moment can be achieved if the low-mounted thrustors reduce their blade pitch angles (windmill mode) or reverse them altogether (thrust reverser mode), thus producing drag instead of thrust as illustrated in
[0471] As for pitch up control, the roles of the low-mounted and high-mounted ETs are reversed: it can be achieved with higher thrust (and consequently higher induced lift) at the low-mounted LW thrustors while lower thrust (or even drag) is produced at the high-mounted TW thrustors as illustrated in
[0472] Yaw Control
[0473] Yaw control can be augmented (or replaced altogether) in accordance with embodiments of present invention by using one or several starboard-mounted thrustors producing a different amount of thrust compared to their port-mounted counterpart(s). In the 6-thrustor illustrative example shown earlier, yaw to starboard is achieved when the wingtip-mounted thrustor on the port side produces higher thrust than the wingtip-mounted thrustor on starboard as shown in
[0474] Similarly, in another embodiment a more drastic yaw to starboard moment can be achieved if the starboard-mounted thrustor reduces its blade pitch angles, if propulsor does have blade pitch control (windmill mode) or reverses them altogether (thrust reverser mode), thus producing drag instead of thrust as shown in
[0475] Roll Control
[0476] Roll control can be augmented (or replaced altogether) in accordance with embodiments of the present invention by using one or several starboard-mounted thrustors producing a different amount of air flow, and therefore induced lift, compared to their port-mounted counterpart(s). In the 6-thrustor illustrative example shown earlier, roll to port is achieved when the midspan-mounted thrustors on starboard produce higher air flow and therefore induce more lift than the midspan-mounted thrustors on port as shown in
[0477] In another embodiment, more drastic roll to port moment can be achieved if the port-mounted thrustors reduce their blade pitch angles or reverse them altogether thus producing drag instead of thrust and potentially even stalling portions of the port wings as shown in
[0478] Note that in this method of roll control via induced lift, roll and yaw occur simultaneously, which can be advantageous. In most traditional airplanes, using ailerons produces an adverse roll in the opposite direction that must be compensated by rudder action in order to perform a coordinated turn, as shown in
[0479] Stability
[0480] Traditional approaches to the stability problem lead to designs where the aircraft naturally returns to a stable level attitude upon unintended changes to the desired attitude. This is the basis for aircraft passive stability, but this natural stability comes at the expense of aircraft aerodynamic performance. In a Control Configured Vehicle (CCV), corrections to the aircraft's attitude are carried out by a Flight Control Computer (FCC). This is the basis for active stability, also known as artificial stability. Since the advent of the artificial stability in the 1970s, it has become increasingly possible to provide artificial stability through FCC to aircraft. Present embodiments may not need to be naturally stable as it can make use of state-of-the-art relaxed static stability and fly-by-wire (RSS/FBW) systems as needed, in conjunction with the control system described above. The differential thrust control mechanisms described above are well-adapted to computer-assisted active stability.
[0481] V. Takeoff and Landing
[0482] Lift Production: Airplane Vs. Helicopter
[0483] One of ordinary skill in the art can compare certain aspects of lift production in airplanes vs. helicopters. Fixed-wing airplanes and rotary-wing helicopters produce lift in both similar and different ways. The similarity resides in the fact that both aircraft types move air over and under a lifting surface.
[0484] In the case of the airplane, the lifting surface is a fixed wing and air is moved over and under the wing by moving/translating the entire craft forward. There are inherent advantages and disadvantages built into this concept. The advantage is that once the forward movement of the entire craft has gradually built up momentum, it is relatively easy to keep the momentum. The engine must simply produce enough thrust to negate the drag during cruise to conserve the momentum and therefore the lifting force. The disadvantage is that without the gradually acquired and continually maintained forward movement, there is not enough air flowing over and under the wings to keep the airplane afloat, therefore a traditional fixed-wing airplane cannot hover in place.
[0485] In the case of the helicopter, initially it is not the entire craft that is moving through the air, it is only its lifting surfaces, i.e. the rotor blades that are moved/rotated with respect to air. This gives the helicopter the ability to hover, albeit at great cost to forward flight efficiency. Even though the rotors are massive compared to an airplane's propeller, the momentum they build is much less than the momentum of the entire craft's movement. When the helicopter is near the ground, the ground effect helps the hover efficiency, but once it moves out of ground effect, the hover efficiency decreases. Once the helicopter starts moving forward, some hover efficiency is regained due to the combined helicopter forward movement and the rotor rotation. Once again, there are inherent advantages and disadvantages built into this concept. The helicopter's inherent advantage of vertical takeoff/landing and hovering in place by rotating its wings, becomes a disadvantage once it starts moving forward at fast speeds. On one side of the craft, the blade advances into the airstream while on the other side the blade retreats requiring complex mechanical solutions that continuously change the pitch angle of the blades as they rotate. Eventually, there are aerodynamic limits to what can be done with this concept. Some of the most challenging limits are that the advancing blade sees higher relative wind velocities that lead to compressibility effects and shock waves near rotor tips, while the retreating blade sees lower relative wind velocities forcing it to adopt ever higher angles of attack that eventually lead to stall.
[0486] Modes of Takeoff and Landing
[0487] The aircraft configurations described above, featuring tandem wings, distributed propulsion, differential thrust control, etc., lend themselves to improved flight performance for a wide array of applications and mission profiles. Accordingly, the present embodiments can be optimized for various requirements in terms of takeoff and landing operations (Table 12). On the simplest end of the spectrum, the configurations above can be optimized for conventional takeoff and landing (CTOL). On the opposite end, it can be optimized for vertical takeoff and landing (VTOL). In between these two extremes, short takeoff and landing (STOL) is possible. Pushing STOL operations to their limit results in what could be termed as extreme(ly) short takeoff and landing (XSTOL).
TABLE-US-00020 TABLE 12 Modes of takeoff and landing ordered by difficulty. CTOL Conventional Take-Off and Landing. STOL Short Take-Off and Landing. XSTOL Extreme(ly) Short Take-Off and Landing. VTOL Vertical Take-Off and Landing.
[0488] Currently, most fixed-wing aircraft operate in CTOL. Some have STOL capabilities, often military cargo airplanes. Very few have XSTOL capability, usually small bush planes. Despite decades of attempts to produce compelling fixed-wing architectures, VTOL is still heavily dominated by rotary wing aircraft.
[0489] CTOL
[0490] Conventional takeoff and landing (CTOL) involving acceleration and deceleration on a runway is the most widespread method of takeoff and landing (
[0491] High-Lift Devices
[0492] Most airplanes use some form of high-lift device at their trailing edge TE and leading edge LE for takeoff and landing. The most common devices are passive/unpowered and work by altering the shape of the wing/airfoil mechanically. They typically include flaps, slats, and slots (
[0493] TE devices usually help increase the lift of a wing while flying at the same angle of attack, which essentially allows a plane to produce high lift while flying slower. LE devices push the onset of stall to higher angles of attack. The combined usage of TE and LE devices ultimately allows airplanes to have higher lift at lower velocities allowing them to easily takeoff from and land on shorter runways at safer speeds (
[0494] From CTOL to STOL: Blowing Air onto the Wing
[0495] Powered Lift
[0496] Airflow behind a propeller is commonly referred to as slipstream. Although traditionally airflow behind a jet engine is referred to as jet or jet exhaust, in this document we will use the word slipstream regardless of whether the propulsor producing it is ducted or ductless.
[0497] Wings will produce lift whether one moves the wing through the air, or one blows air onto the wing. When lift is produced in the latter form using engine power, we have powered lift. Some powered lift approaches rely on external flow and others on internal flow.
[0498] Note that the description of powered lift as stated above might differ from the FAA's definition which is more restrictive as it assumes VTOL capability:
[0499] Powered-lift means a heavier-than-air aircraft capable of vertical takeoff, vertical landing, and low speed flight that depends principally on engine-driven lift devices or engine thrust for lift during these flight regimes and on nonrotating airfoil(s) for lift during horizontal flight.
[0500] Fixed wing airplanes usually have portions of the wings subjected to the slipstream. This could locally increase the lift of the wing in areas where the wing is immersed in the accelerated airflow downstream of the propulsors. STOL airplanes take advantage of propulsor slipstream combined with very elaborate high-lift devices to produce significantly higher lift during takeoff and landing compared to CTOL airplanes.
[0501] Externally Blown Wings and Large STOL Airplanes
[0502] External methods of powered lift are generally more common than the internal ones. They are widely used on large STOL airplanes and often fall into one of the following three categories.
[0503] Blown Lower Surface
[0504] The slipstream is blown onto the lower surface of the wing, usually at mounting positions RMS (S2) through MST (S4) along the span, XLE (C1) along the chord, and BLS (T1) or XLS (T2) along the thickness:
[0505] This is the most common method when using jet engines, especially for STOL military cargo airplanes.
[0506] This method was researched in the 1970s on the experimental YC-15 (
[0507] Blown Upper Surface
[0508] The slipstream is blown onto the upper surface of the wing, usually at mounting positions XRT (S1) or RMS (S2) along the span, XLE (C1) along the chord, and XUS (T4) along the thickness: [0509] This is less common than the above method. It relies on the Coand effect, the tendency of a fluid jet to stay attached to a convex surface. [0510] This method was also researched in the 1970s on the experimental YC-14 (
[0511] Blown upper and lower surfaces
[0512] The slipstream is blown onto both the lower and upper surfaces of the wing, usually at mounting positions RMS (S2) through MST (S4) along the span, XLE (C1) along the chord, and XLS (T2) or XMTS (T3S) along the thickness: [0513] This is probably the most common of the three methods. [0514] This method has seen production on a large number of propeller-powered (mostly turboprop) airplanes, both CTOL and STOL. [0515] Due to a propeller's large diameter, there is a natural tendency to blow air onto both the upper and the lower surfaces of a wing, even when the thrustor mounting position along the thickness is S1 or S2. [0516] Pioneers of large military cargo STOL airplanes used this method since the 1950s, especially with the Breguet 941 (
[0517] From STOL to XSTOL
[0518] STOL Definition
[0519] There may be some degree of vagueness in the way STOL is defined. Typically, the focus is on the total horizontal distance from the start of the takeoff or landing including a 50-foot (15-meter) obstacle to clear. One of the shortcomings of this approach is that there is no requirement on the length of the takeoff or landing roll as seen previously in
[0520] The ability of an aircraft to clear a 50-foot (15 meters) obstacle within 1,500 feet (450 meters) of commencing takeoff or in landing, to stop within 1,500 feet (450 meters) after passing over a 50-foot (15 meters) obstacle.
[0521] Table 13 and
TABLE-US-00021 TABLE 13 Various combinations of ground roll and climb horizontal distance qualifying as STOL takeoff. Ground roll Climb horizontal distance distance Climb angle (m) (ft) (m) (ft) () Ratio 0 0 450 1500 1.9 30:1 100 350 350 1150 2.5 23:1 200 650 250 800 3.4 17:1 300 1000 150 500 5.7 10:1 400 1300 50 150 16.7 3:1 450 1500 0 0 90 N/A (ft) is rounded to nearest 50 ft increment.
[0522] Takeoff and landing in CTOL typically occur at shallow angles in the vicinity of 3 degrees. STOL operations on the other hand could include very steep angles beyond 6 degrees.
[0523] STOL performance is highly sensitive to aircraft size/weight. Wikipedia has a list of STOL airplanes, reproduced almost in its entirety with a few additions and deletions in Table 14. Even though the list is incomplete, it allows one to notice a few standout facts: [0524] With a few exceptions, takeoff distance is always longer than landing distance and therefore constitutes the limiting factor in deciding whether an aircraft falls into the STOL category according to the DOD/NATO definition; [0525] Weight: [0526] The table doesn't have any info on aircraft weights, but checking the specifications section for each aircraft in Wikipedia shows that airplanes with the shortest STOL performance are usually the smaller and lightest ones; [0527] Many of the large military cargo airplanes discussed earlier (YC-14, YC-15, C-17, and A400M) do not even fall under the strict STOL definition, even though they were designed with STOL requirements and have indeed much shorter takeoff and landing capabilities compared to their CTOL counterparts in the same weight category; [0528] Most of the highest-performing airplanes in the table typically share an extremely simple and low-tech configuration: [0529] Single engine [0530] Tail-dragger [0531] Conventional front wing/aft tail [0532] High-wing [0533] Leading edge slats
TABLE-US-00022 TABLE 14 Wikipedia's (incomplete) list of STOL aircraft (with a few additions and deletions). Take-off to Landing from Type Country Date Role 50 ft (15 m) 50 ft (15 m) AAC Angel US 1984 Utility 1,404 ft (428 m) 1,046 ft (319 m) Antonov An-14 Soviet 1958 Transport 656 ft (200 m) 985 ft (300 m) Union Antonov An-72 Soviet 1977 Transport 1,312 ft (400 m) 1,148 ft (350 m) Union Auster AOP.9 UK 1954 Artillery 675 ft (206 m) 150 ft (46 m) observer Australian Aircraft Australia 2004 Ultralight 656 ft (200 m) 623 ft (190 m) Kits Hornet STOL Bounsall Super US 1990 Homebuilt 300 ft (91 m) 250 ft (76 m) Prospector Breguet 941 France 1958 Transport 860 ft (262 m) 800 ft (244 m) Britten-Norman UK 1970 Transport 1,050 ft (320 m) 995 ft (303 m) Defender Britten-Norman UK 1965 Airliner 1,100 ft (335 m) 960 ft (293 m) Islander Conroy Stolifter US 1968 450 ft (137 m) 400 ft (122 m) De Havilland Canada Canada 1947 Transport 1,015 ft (309 m) 1,000 ft (305 m) DHC-2 Beaver Mk 1 De Havilland Canada Canada 1947 Transport 920 ft (280 m) 870 ft (265 m) DHC-2 Beaver Mk III De Havilland Canada Canada 1951 Transport 1,155 ft (352 m) 880 ft (268 m) DHC-3 Otter De Havilland Canada Canada 1959 Transport 1,040 ft (317 m) 590 ft (180 m) DHC-4 Caribou De Havilland Canada Canada 1965 Utility 2,100 ft (640 m) 2,100 ft (640 m) DHC-5 Buffalo De Havilland Canada Canada 1966 Utility 1,200 ft (366 m) 1,050 ft (320 m) DHC-6 Twin Otter De Havilland Canada Canada 1975 Airliner 1,200 ft (366 m) 1,050 ft (320 m) Dash 7 Dornier Do 27 Germany 1955 Utility 558 ft (170 m) 525 ft (160 m) Dornier Do 28 Germany 1959 Utility 1,020 ft (311 m) 1,000 ft (305 m) Evangel 4500 US 1964 Transport 1,125 ft (343 m) 1,140 ft (347 m) Fieseler Fi 156 Storch Germany 1936 Utility 350 ft (107 m) 310 ft (94 m) Helio Courier H-295 US 1955 Utility 610 ft (186 m) 520 ft (158 m) IAI Arava Israel 1972 Transport 984 ft (300 m) 902 ft (275 m) Javelin V6 STOL US 1949 Homebuilt 150 ft (46 m) 300 ft (91 m) Maule M-5 US 1974 Utility 550 ft (168 m) 600 ft (183 m) PAC P-750 XSTOL New 2001 Utility 1,196 ft (365 m) 950 ft (290 m) Zealand Peterson 260SE/Wren US 1988 Utility 1,000 ft (305 m) 1,000 ft (305 m) 460 Pilatus PC-6 Porter Switzerland 1959 Utility 600 ft (183 m) 550 ft (168 m) Piper J-3 Cub US 1938 Utility 755 ft (230 m) 885 ft (270 m) PZL-104 Wilga Poland 1962 Utility 625 ft (191 m) 780 ft (238 m) PZL-105M Poland 1989 Utility 1,109 ft (338 m) 1,070 ft (326 m) Quest Kodiak US 2005 Transport 760 ft (232 m) 915 ft (279 m) Scottish Aviation UK 1947 Transport 555 ft (169 m) 660 ft (201 m) Pioneer Scottish Aviation UK 1955 Transport 1,071 ft (326 m) 870 ft (265 m) Twin Pioneer ShinMaywa US-2 Japan 2007 Air-Sea 920 ft (280 m) 1,080 ft (329 m) Rescue Short SC.7 Skyvan UK 1963 Transport 1,050 ft (320 m) 1,485 ft (453 m) SIAI-Marchetti Italy 1952 Amphibian 1,400 ft (427 m) 1,100 ft (335 m) FN.333 Riviera SIAI-Marchetti Italy 1969 Utility 1,185 ft (361 m) 922 ft (281 m) SM.1019 Slepcev Storch Serbia 1994 Ultralight 126 ft (38 m) 110 ft (34 m) Spectrum SA-550 US 1983 Transport 675 ft (206 m) 675 ft (206 m) Sukhoi Su-80 Russian 2001 Transport 2,686 ft (819 m) 1,715 ft (523 m) Federation Westland Lysander I UK 1936 Utility 690 ft (210 m) 990 ft (300 m) Zenith STOL CH 701 US 1986 Trainer 1,257 ft (383 m) 1,257 ft (383 m) Zenith STOL CH 801 US 2011 Homebuilt 400 ft (122 m) 300 ft (91 m)
[0534] Extreme STOL (XSTOL)
[0535] There may not be a clear definition as to what constitutes XSTOL. Previously mentioned is that the definition of STOL had a number of shortcomings: [0536] Lack of distinction between the ground roll distance and the horizontal distance to clear the 50-foot (15-meter) obstacle; [0537] Lack of consideration for airplane size and/or weight.
[0538] The Square-Cube law makes the latter particularly challenging in aircraft design. As an aircraft doubles in length/span/height, the surfaces/areas that determine its flight characteristics quadruple and the corresponding volumes octuple. For example, a larger frontal area or a larger wetted area results in more drag. Similarly, a larger volume of material with a fixed density results in a correspondingly larger mass/weight. In the case of weight, the true takeoff and landing performance of an airplane can be measured at maximum takeoff weight (MTOW) and maximum design landing weight (MDLW).
[0539] XSTOL may be defined by the following criteria: [0540] 1. Have the ability to take off at MTOW and land at MDLW with a ground roll distance shorter than 10 times the aircraft's length; [0541] 2. Have the ability to take off at MTOW and land at MDLW with a slope of 9 degrees or higher (instead of the standard 3 degrees). This would give it the ability to clear a 50-ft (15-m) obstacle in 315 ft (100 m).
[0542] Alternatively, a simplified version combining the above two criteria into a single criterion may be expressed as: takeoff to or land from 50 ft (15 m)<10fuselage length+315 ft (100 m).
TABLE-US-00023 TABLE 15 Notable examples of XSTOL airplanes. Landing 10 fuselage Take-off to from length + 50 ft/15 50 ft/15 Fuselage 315 ft Manufacturer m m Mass length (100 m) and model Year (ft) (m) (ft) (m) (lbm) (kg) (ft) (m) (ft) (m) Zenith STOL 2011 400 122 300 91 2,200 998 24.5 7.5 560.0 170.7 CH 801 Fieseler Fi 156 1936 350 107 310 94 2,780 1,261 32.5 9.9 640.0 195.1 Storch De Havilland 1959 1,040 317 590 180 28,500 12,927 72.58 22.1 1040.8 317.2 Canada DHC-4 Caribou Breguet 941 1958 860 262 800 244 40,000 18,144 77.9 23.7 1094.2 333.5
[0543] If we apply the above criterion to the aircraft in Table 14, very few STOL airplanes will make the cut and qualify as XSTOL. Most airplanes that do make the cut fall into the very light category of bush planes, homebuilt kit-planes, and Light Sport Aircraft (LSA). We note that a few larger/heavier airplanes do make the cut. Table 15 lists four notable examples in the order of mass/size, two on each end of the mass/size spectrum.
[0544] Light XSTOL Examples: Fieseler Fi 156 Storch and Zenith STOL CH 801
[0545] The Storch is probably one of the oldest XSTOL airplanes in history. Beyond a large TE flap, it has a fixed full-length LE slat as seen in
[0546] Heavy XSTOL Examples: De Havilland Canada DHC-4 Caribou and Breguet 941
[0547] The Caribou (131) and the Breguet 941 (132) both have TE flaps running along their entire wingspans.
[0548] Unlike the CH 801, they don't use one-piece flaperons. The inboard flaps are separate from the outboard flaperons and extend down to different angles.
[0549] When comparing the performances of these two larger airplanes, there is a surprising performance number hidden in the details: the Breguet 941 weighs 1.5 times more than the Caribou and yet has similar takeoff and landing distances. It even outperforms the Caribou in takeoff at 800 ft (244 m) vs. 860 ft (262 m) despite being a 40,000-lb airplane. The Breguet 941 did not see large-scale production, but it was the more revolutionary of the two and some of the lessons learned from that airplane can be adapted to powered lift for distributed electric propulsion.
[0550] Unique Features of the Breguet 941
[0551] There were 4 key airplanes involved in the development of the Breguet 941: [0552] An unmanned RC 1/6 scale free flying laboratory tethered model (
[0556] In a sign of being ahead of its time, the unmanned RC model was flown by 4 electric motors in 1954 in Breguet's private wind tunnel. It was coupled to an analog flight simulator that the future pilot could use for training.
[0557] Table 16 summarizes some of the characteristics of the three manned versions. Between 1958 and 1967, the 940, 941, and 941S demonstrated that XSTOL is not just a gimmick reserved for very light airplanes.
TABLE-US-00024 TABLE 16 Characteristics of the XSTOL Breguet 940, 940, and 941S. MTOW Power (ton) (lbm) Powerplant (hp) (kW) First flight Breguet 940 7 15,432 4 Turbomca Turmo II 4 400 4 298 1958 Breguet 941 20 44,092 4 Turbomca Turmo III D 4 1,250 4 932 1961 Breguet 941S 26.5 58,422 4 Turbomca Turmo III D3 4 1,450 4 1081 1967
[0558] The numbers in Table 15 correspond to performance evaluations conducted in the US using the initial Br-941 at 4,000-5,000 lbs below its MTOW.
[0559] On the technological side, the Breguet 941 demonstrated a number of unique features that embodiments of the present invention innovate upon: [0560] 1. The airplane's front and top views show that its entire wing was immersed in the propellers' slipstream (
[0568] On the operational side, it had somewhat helicopter-like qualities and demonstrated feats that lend themselves surprisingly well to the quickly evolving field of Urban Air Mobility: [0569] 1. It could take off from and land in dense urban areas (
[0572] One of the innovations that enabled the Breguet 941 to achieve its unparalleled XSTOL feats is probably also one of the reasons it failed to achieve its full potential. The mechanical shaft power distribution system required extensive repair and maintenance (this constitutes an operational shortcoming). It also occupied prime real estate in the LE of the wing (this constitutes a technical shortcoming). Embodiments of the present invention address these issues.
[0573] Bridging the Gap Between XSTOL and VTOL
[0574] XSTOL Competitions
[0575] There is a community of enthusiasts that compete in XSTOL with bush planes, LSA, and various light planes modified with LE slats, TE flaps and other simple and low-tech devices. The Valdez, Alaska airport hosts such events (
[0576] How Vertical is Vertical Enough?
[0577] The feats achieved by small airplanes at XSTOL competitions is to some degree attributed to their low weight or perhaps, their unusually high thrust to weight ratios. But then again, the same can be said about helicopters. The previous sections covered XSTOL airplanes in some detail in order to convey a number of key messages: [0578] Impressive XSTOL performance has been achieved with extremely old designs and old technological solutions from the 1930s to 1950s; [0579] These performances cover a rather wide and useful spectrum of mass/weight/size with an MTOW range of 2,000-60,000 lbm (1-27 tons). [0580] Heavier XSTOL with modern propulsion, control systems, aerodynamics, etc. have not been properly explored yet; [0581] Lighter XSTOLs are achieving quasi-VTOL behavior and increasingly rivaling helicopters in takeoff and landing performance despite their antiquated designs.
[0582] But do helicopters actually takeoff or land vertically? Helicopters certainly enter hover vertically, but they usually do not clear a 50-ft obstacle vertically unless they really have to. As seen in the takeoff maneuvers of
[0583] Typical approach and departure surfaces around heliports use 8:1 slopes, corresponding to 7.1 degrees as shown in
[0584] If clearing a 50-ft obstacle in a takeoff or landing operation is included, it could be argued that helicopters usually do not takeoff or land vertically. It is only their ability to eliminate the ground roll portion of the operation that gives helicopters the edge in takeoff and landing.
[0585] Outside of takeoff and landing operations, it is the helicopter's hover in-place ability that also gives it an edge that has eluded fixed-wing aircraft.
[0586] Hover in-Place Vs. Forward Creep
[0587] Whether one considers light XSTOL airplanes such as bush planes or heavier ones such as the Breguet 941, they cannot hover in-place. They must creep forward for at least two reasons: [0588] 1. Control: the forward movement, albeit slow, is required to provide stability and control using the traditional aerodynamic control surfaces (ailerons, tailplane, and rudder). [0589] 2. Thrust vector: the forward movement cannot be eliminated altogether with traditional approaches to single wing high-lift devices, because the forward direction and amplitude of the engine thrust vector cannot be fully cancelled by the rearward lift and drag vectors unless there is significant tilting. Therefore, most convertiplane designs use some form of tilting. Most designs rely on either tilting the wings, or the propulsors 90 degrees, or in the rare case of the Opener Blackfly, tilting the entire aircraft in a such a way that the propulsors turn momentarily 90 degrees upward.
[0590] Present embodiments address the above without tiltwing (
[0591] Aircraft Configurations with VTOL and/or XSTOL Capabilities
[0592] Slipstream Deflection on JSW
[0593] One basic idea is to deflect the slipstream in ground effect mode on both the LW and the TW. If one chose to deflect the slipstream of the LW down (and slightly forward if needed) while the slipstream of the TW is deflected down (and slightly backward if needed), the two flows should in principle have minimum interference and provide ample control points along the longitudinal and the lateral directions due to the large number of thrustors. Arrows 19025 shown in
[0594] Basic Configuration
[0595] Using DEP in tandem wing configurations such as those described above, including configuration 400 in
TABLE-US-00025 ET Type & Chord Thickness number Span position position position Fuselage 12 EPs + Even XLE for EPs XLS for EPs Single 2 EFs distribution LMC for EFs AUS for EFs
[0596] In one embodiment,
[0597] For VTOL capability consider the following:
[0598] Due to the differential thrust control mechanism discussed in previous section, forward movement is not necessary for stability and control along any of the 3 axes. Stability and control can be instead provided and/or augmented actively, through real-time precise propulsor thrust adjustments.
[0599] If hover in-place without forward creep is required, it can be achieved in 2 different ways [0600] i. By the 2 wingtip-mounted thrustors 19200 providing reverse thrust. Their special mounting location does not affect the flow over the wings. The 12 EPs 19100 (shown in
[0602] If flight at very high pitch angles are needed, the tip mounted EFs 19200 can include some level of thrust vectoring as discussed earlier, preferably by moving surfaces at their ducts' inlets and outlets. Although not necessary, gimballing or minor tilting like an azimuth thrustor can be included.
[0603]
[0604] While hovering using the above method, the aircraft is hanging from its fixed wings, rather than from a set of rotors, propellers, or fans tilted upward. The fixed wings (rather than a set of rotary wings) produce the hovering lift force by slipstream deflection, upper surface suction (Coand effect), and lower surface overpressure helped by ground effect. The same wings that carry the aircraft during cruise, carry it during hover, in contrast to all other VTOL inventions.
[0605] Note that the above configuration uses a mixture of EPs 19200 and EFs 19100 for illustration. Other configurations with only EPs 19200, or only EFs 19100 could work similarly.
[0606] Internal EF and High-Lift
[0607] The internal EF system discussed previously (and shown in
[0608] This configuration 19500 should allow the flow to curve along the entire wing while passing through the wing.
[0609] Low Drag Cruise
[0610] The system described above can selectively turn off one of several EFs and provide a low-profile position for low-drag cruise by closing some or all of the inlets 19550 and outlets 19575 as shown in
[0611] Similarly, EPs can also be used in a low-profile position for low-drag cruise by folding back (
[0612] The following are some advantages of preferred embodiments of the present invention.
TABLE-US-00026 TABLE 17 Selected advantages of an XSTOL/VTOL aircraft in accordance with preferred embodiments of the present invention over other types of XSTOL and VTOL, XSTOL/VTOL aircraft of Typical Medium Typical preferred light XSTOL XSTOL (e.g. helicopter embodiment bush plane Breguet 941) VTOL Aerodynamics Number of wing sets 2 1 1 N/A Negative tailplane lift No Yes Yes N/A Rudder required No Large Large Medium Stalled portions of wings No Yes Yes Yes Wing aspect ratio High Low Low N/A L/D High Medium Medium Low High-lift takeoff Wing in slipstream Full Partial Full N/A and landing Full-span LE slat Yes Yes No N/A Full-span TE flaps Yes Rare Yes N/A TE flap deflection to Yes No Yes N/A 90 degrees and beyond Structure Construction materials Modern lightweight Old Old Lightweight including topology- traditional traditional composites optimized 3D-printed and metals metals, composites, and polymers Structural strength of Strong and stiff Aeroelastic Aeroelastic Aeroelastic wing torsion box through traditional traditional joined wings cantilever cantilever Propulsion Number of thrustors Typically more 1 4 1 than 6 (e.g. 14 as illustrated above) Sudden thrust control Possible No No No through RPM change Mechanical maintenance Low Medium High High Stability Control Differential Conventional Conventional Complex and Control thrust aerodynamic aerodynamic mechanical surfaces surfaces Stability Active electronic Passive Passive Complex fly-by-wire aerodynamic aerodynamic mechanical Redundancy in case of Simple electrical None Complex Low. single engine failure distributed balancing mechanical Some via electronic quick- shared shaft autorotation response RPM change and/ or blade pitch control Operation Hover in-place Yes (e.g. Impossible Impossible Yes through wingtip EF forward creep control) Payload Medium Small Medium Small Range Long Medium Medium Small Max cruise (mph) ~560-600 ~100-125 250 ~125-155 speed (kph) ~900-965 ~160-200 400 ~200-250
[0613] Turning to
[0614] Turning to
[0615] Turning to
[0616] Turning to
[0617] Turning to
[0618]
[0619]
[0620]
[0621] Referring to
[0622] The structure/airframe may provide the mechanical structure for the aircraft. In certain embodiments, the structure may include a fuselage, and one or more aerodynamic surfaces. A fuselage may form the main body of the aircraft.
[0623] Aerodynamic surfaces may include one or more lifting surfaces (or wings), one or more flight control surfaces, one or more high-lift devices, and the like or a sub-combination thereof. A lifting surface may be a surface that generates lift when an airframe is propelled through the air. A flight control surface may be a surface that is selectively manipulated (e.g., pivoted) to generate aerodynamic forces that adjust or control the flight attitude of an aircraft. In certain embodiments, as described above, the flight attitude of an aircraft may be controlled primarily or exclusively using differentials in thrust or the like, rather than control using traditional aerodynamic surfaces. Accordingly, in selected embodiments, an airframe may have fewer flight control surfaces than is conventional (e.g., less than a full complement of ailerons, elevator, rudder, trim tabs, and the like), flight control surfaces of relatively small size (e.g., when compared to conventional airplanes of similar weight and size), or no flight control surfaces at all.
[0624] A high lift device may be a structure that is selectively moved or deployed in order to produce greater lift (and sometimes greater drag) when it is needed or desired. High-lift devices may include mechanical devices such as flaps, slats, slots, and the like or combinations thereof. In certain embodiments, the amount of lift may be controlled primarily or exclusively using differentials in thrust, redirections of thrust-producing flows of air, or the like. Accordingly, in selected embodiments, an airframe may have fewer high-lift devices than is conventional (e.g., less than a full complement of flaps, slats, slots, and the like), high-lift devices of relatively small size (e.g., when compared to conventional airplanes of similar weight and size), or no high-lift devices at all.
[0625] A takeoff/landing system may provide a desired interface between an aircraft and the support surface upon which the aircraft may rest. In selected embodiments, a takeoff/landing system may include rolling landing gear, retractable landing gear, landing skids, floats, skis, or the like or a sub-combination thereof. Accordingly, a takeoff/landing may be tailored to meet the particular demands of the desired or expected use to which the corresponding aircraft may be applied.
[0626] A propulsion system may propel an aircraft in a desired direction. In selected embodiments, a propulsion system may include one or more thrustors, one or more other components as desired or necessary, and the like or sub-combination thereof and may interface with an energy-storage system via an energy-distribution system.
[0627] An energy-storage system may be or provide a reservoir of energy that may be used to power one or more thrustors. In certain embodiments, an energy-storage system may comprise one or more fuel tanks storing fuel (e.g., a hydrocarbon fuel, or hydrogen fuel). Alternatively, or in addition thereto, an energy-storage system may comprise one or more electric batteries.
[0628] A thrustor may be a system that generates thrust. In selected embodiments, a thrustor may comprise a motor, a transmission, a propulsor, and the like or a sub-combination thereof. A motor may convert one form of energy into another form of energy. For example, a motor may be an internal combustion engine that converts fuel (i.e., chemical energy) into mechanical energy. Alternatively, a motor may be an electric motor that converts electricity (e.g., electrical energy in the form of electric current) into mechanical energy.
[0629] A propulsor may be a rotary blade system that creates thrust by increasing the velocity and/or pressure of a column of air. In selected embodiments, a propulsor may further include ducting that conducts air to control and optimize the thrust, the velocity, the pressure, and sometimes the direction of the air flow. Accordingly, a propulsor may be a propeller, fan (sometimes referred to as a ducted fan), or the like.
[0630] An energy-distribution system may distribute energy from an energy-storage system to one or more thrustors. The configuration or nature of an energy-distribution system may depend on the configuration or nature of an energy-storage system. For example, when an energy-storage system comprises fuel tanks, an energy-distribution system may comprise one or more fuel lines, fuel pumps, fuel filters, and the like or a sub-combination thereof. When an energy-storage system comprises one or more batteries or generators, an energy-distribution system may comprise electrical cables, power electronics, electrical transformers, electrical switches, and the like or sub-combination thereof.
[0631] In certain embodiments, an energy-distribution system may simply distribute fuel, electrical power, and the like. For example, an energy-distribution system may conduct electrical power from one or more electric batteries, generators, or fuel cells to one or more thrustors. In other embodiments, an energy-distribution system may also convert energy from one form to another form. For example, when a propulsion system is a hybrid system, an energy-distribution system may convert fuel (i.e., chemical energy) into electricity (i.e., electrical energy) using a generator.
[0632] A transmission may interface between two rotary components. Accordingly, a thrustor transmission may conduct the mechanical energy produced by a motor to a propulsor. In certain embodiments, a transmission may simply be or comprise a drive shaft that induces one revolution of a propulsor for every revolution imposed thereon by a motor. Alternatively, a transmission may include a gear box or the like that enables the revolutions produced by a motor to be different than revolutions applied to a propulsor. Accordingly, a transmission may enable a propulsor to rotate faster or slower than a corresponding motor to provide a desired thrust, efficiency, overall performance, or the like.
[0633] A control system may control the various operations or functions of an airplane. In selected embodiments, a control system may include a power source, avionics (aviation electronics), one or more actuators, one or more other components as desired or necessary, and the like or sub-combination thereof.
[0634] A power source may supply the electrical, mechanical, hydraulic, pneumatic, or other power needed by the various other components or sub-systems within a control system. In certain embodiments, a power source may comprise one or more electric batteries.
[0635] Avionics may be or include various electrical systems supporting or enabling operation of an airplane in accordance with the present invention. In selected embodiments, avionics may include a flight-control system, one or more power-management systems, one or more communication systems, one or more other systems as desired or necessary, and the like or a sub-combination thereof.
[0636] One or more actuators may convert into action or movement one or more commands or the like communicated through or originating with the avionics. For example, one or more actuators may be positioned and connected to deploy or retract an undercarriage, manipulate the position of one or more control surfaces, deploy or retract one or more high-lift devices, adjust the pitch of various blades of one or more propulsors, or the like. In selected embodiments, one or more actuators corresponding to an aircraft may be hydraulic actuators, pneumatic actuators, electric actuators (e.g., servomotors, linear electric actuators, solenoids), or the like or a combination thereof or sub-combination thereof.
[0637] While the primary subsystems of an aircraft may be discussed as separate components or as comprising separate components, it should be understood there may be significant overlap, integration, or shared multifunction use between such subsystems, and/or the components thereof. For example, in selected embodiments, certain features within a wing may be key structural members imparting rigidity and strength to the wing and, at the same time, form ducting corresponding to one or more propulsors. Accordingly, those features may simultaneously be part of an airframe and part of a propulsion system. Similar overlap or dual function may exist between other subsystems or components of an aircraft in accordance with the present invention.
[0638] Throughout this disclosure, the preferred embodiment and examples illustrated should be considered as exemplars, rather than as limitations on the present inventive subject matter, which includes many inventions. As used herein, the term inventive subject matter, system, device, apparatus, method, present system, present device, present apparatus or present method refers to any and all of the embodiments described herein, and any equivalents.
[0639] It should also be noted that all features, elements, components, functions, and steps described with respect to any embodiment provided herein are intended to be freely combinable and substitutable with those from any other embodiment. If a certain feature, element, component, function, or step is described with respect to only one embodiment, then it should be understood that that feature, element, component, function, or step can be used with every other embodiment described herein unless explicitly stated otherwise. This paragraph therefore serves as antecedent basis and written support for the introduction of claims, at any time, that combine features, elements, components, functions, and steps from different embodiments, or that substitute features, elements, components, functions, and steps from one embodiment with those of another, even if the following description does not explicitly state, in a particular instance, that such combinations or substitutions are possible. It is explicitly acknowledged that express recitation of every possible combination and substitution is overly burdensome, especially given that the permissibility of each and every such combination and substitution will be readily recognized by those of ordinary skill in the art.
[0640] When an element or feature is referred to as being on or adjacent to another element or feature, it can be directly on or adjacent the other element or feature or intervening elements or features may also be present. In contrast, when an element is referred to as being directly on or extending directly onto another element, there are no intervening elements present. Additionally, when an element is referred to as being connected or coupled to another element, it can be directly connected or coupled to the other element or intervening elements may be present. In contrast, when an element is referred to as being directly connected or directly coupled to another element, there are no intervening elements present.
[0641] Furthermore, relative terms such as inner, outer, upper, top, above, lower, bottom, beneath, below, and similar terms, may be used herein to describe a relationship of one element to another. Terms such as higher, lower, wider, narrower, and similar terms, may be used herein to describe angular relationships. It is understood that these terms are intended to encompass different orientations of the elements or system in addition to the orientation depicted in the figures.
[0642] Although the terms first, second, third, etc., may be used herein to describe various elements, components, regions, and/or sections, these elements, components, regions, and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region, or section from another. Thus, unless expressly stated otherwise, a first element, component, region, or section discussed below could be termed a second element, component, region, or section without departing from the teachings of the inventive subject matter. As used herein, the term and/or includes any and all combinations of one or more of the associated list items.
[0643] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting. As used herein, the singular forms a, an, and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. For example, when the present specification refers to an assembly, it is understood that this language encompasses a single assembly or a plurality or array of assemblies. It will be further understood that the terms comprises, comprising, includes, and/or including when used herein, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
[0644] Embodiments are described herein with reference to view illustrations that are schematic illustrations. As such, the actual thickness of elements can be different, and variations from the shapes of the illustrations as a result, for example, of manufacturing techniques and/or tolerances are expected. Thus, the elements illustrated in the figures are schematic in nature and their shapes are not intended to illustrate the precise shape of a region and are not intended to limit the scope of the inventive subject matter.
[0645] The foregoing is intended to cover all modifications, equivalents and alternative constructions falling within the spirit and scope of the invention as expressed in the appended claims, wherein no portion of the disclosure is intended, expressly or implicitly, to be dedicated to the public domain if not set forth in the claims. Furthermore, any features, functions, steps, or elements of the embodiments may be recited in or added to the claims, as well as negative limitations that define the inventive scope of the claims by features, functions, steps, or elements that are not within that scope.