Set of panels for floor, wall or ceiling covering
10876302 ยท 2020-12-29
Assignee
Inventors
- Leo Marie Richard Bevernage (Avelgem, BE)
- Leif Kare Hindersland (Lyngdal, NO)
- Tor Inge Hausvik (Lyngdal, NO)
- Dag Arnes (Lyngdal, NO)
- Lasse Vetland (Vanse, NO)
Cpc classification
E04F2201/03
FIXED CONSTRUCTIONS
E04F15/02038
FIXED CONSTRUCTIONS
International classification
Abstract
A set of panels for covering floors, ceilings or walls is disclosed. Specifically, sets of panels including a plurality of panels joined with a mechanical locking at their adjacent edges. Each of the panels includes at least two pairs of parallel side edges. When the panels are installed in rows, the adjacent edges of two adjacent panels in one row are locked to one another and the adjacent panels of the adjacent rows are locked to one another. Locking provides connecting while preventing movement spacing the locked panels apart in a direction perpendicular to the coupled side edges by a translation in the plane of the bottom surface of the panels, and preventing movement spacing the locked panels apart in a direction perpendicular to the coupled side edges by a translation in a plane perpendicular to the bottom surface of the panels.
Claims
1. A set of panels comprising: a first panel (1) having a side edge (2) on which a first retaining profile (3) is disposed; a second panel (4) having a side edge (5) on which a second retaining profile (6) is disposed that can be joined to the first retaining profile (3); the first retaining profile (3) comprising a first protruding member (8) having a height HB-H.sub.PM1 that is smaller than the height H.sub.B, of the first panel (1); and a first toothed part (9) disposed at a free end of the first protruding member (8) and having a height H.sub.B-H.sub.T1 that is larger than H.sub.B-H.sub.PM1 and smaller than H.sub.B such as to define a first channel (10) between the first toothed part (9), a top surface (11) of the first protruding member (8) extending between the side edge (2) and first toothed part (9) and the side edge (2) of the first panel; the first retaining profile (3) comprising a protruding rim (23) that extends from the side edge (2) along the length of that side edge (2) from a level H.sub.TOP to a level H.sub.R between H.sub.TOP and H.sub.PM1, this protruding rim (23) as such partially extending above the first channel (10); the second retaining profile (6) comprising a second protruding member (13) having a height H.sub.PM2 that is smaller than the height H.sub.B of the second panel (4), and a second toothed part (14) disposed at a free end of the second protruding member (13), said second toothed part (14) configured to cooperate with the first channel (10), said second toothed part (14) comprising a groove (21) in a surface of the second toothed part (14) facing away from the side edge (5) of the second panel (4); a locking profile (15) mounted to the first retaining profile (3), said locking profile (15) comprising: a base (16) positioned in the first channel (10); a first abutment portion (17) extending from a first edge of the base (16) and disposed along the edge of the first channel (10) defined by the toothed part (9), said first abutment portion (17) defining an abutment surface (18) facing the first channel (10); a second abutment portion (19) extending from a second edge of the base (16) opposite the first edge and positioned in the first channel (10) along the side edge of the first panel (1), said second abutment portion (19) comprising a rim (22) at its free end and extending in a direction facing away from the side edge (2) of the first panel (1), such that the rim (22) of the locking profile is snapped into the groove (21) of the second retaining profile (6) upon joining two panels, said rim (22) of the second abutment portion (19) is compressible over the second abutment portion (19), in a direction substantially perpendicular to the side edge of the first panel, wherein the locking profile (15) is at least partially attached to the first toothed part (9).
2. The set of panels according to claim 1, wherein said rim (22) comprises a pivot allowing compressing the rim (22) in a direction substantially perpendicular to the side edge (2) of the first panel (1).
3. The set of panels according to claim 1, wherein said first channel (10) and the locking profile (15) mounted therein are configured such as to establish a first pivot (25) positioned along the base (16) of the locking profile (15).
4. The set of panels according to claim 3, wherein a surface (11) of the first protruding member (8) facing the base (16) of the locking profile (15) comprises a support section (11a) extending such that upon joining two adjacent profiles, the locking profile (15) is rigidly clamped between the support section (11a) and the second toothed part (14) and a second section (11b) positioned such that upon joining two adjacent profiles, a void remains present between the surface (11), the second toothed part (14) and the locking profile (15), thereby creating the first pivot (25).
5. The set of panels according to claim 1, wherein said first channel (10) and the locking profile (15) mounted therein are configured such as to establish a pivot (26) positioned at a transition of the base (16) and the second abutment portion (19) or along thy: second abutment portion (19).
6. The set of panels according to claim 1, wherein the dimensions of the first channel (10) and locking profile (15) are such that a free space remains between the second abutment portion (19) of the locking profile and the side edge (2) of the first panel (1) when said locking profile (15) is in a non-tensed position.
7. The set of panels according to claim 1, wherein the first toothed part (9) comprises a first groove or undercut (12) in its surface facing away the side edge (2) of the first panel (1); and in that said locking profile (15) comprises a clamping portion (20) extending into the groove or undercut (12) at the free end of the first toothed part.
8. The set of panels according to claim 1, wherein the locking profile (15) is attached to the first toothed part (9) with an adhesive.
9. The set of panels according claim 1, wherein the locking profile (15) is manufactured in one piece.
10. The set of panels according to claim 1, wherein the locking profile (15) is manufactured in a metallic material, preferably aluminum or spring steel or a polymeric material, preferably a fibre reinforced polymeric material.
11. The set of panels according to claim 1, wherein the first and second retaining profiles (3, 6) are provided on a short edge of said panels (1, 4).
12. The set of panels according claim 1, wherein the first and second retaining profiles (3, 6) are provided on a long edge of said panels (1, 4).
13. The set of panels according to claim 1, wherein the first channel (10), the locking profile (15) and the second toothed part (14) are configured such as to allow locking of the second panel to the first panel by a translation only of the second panel in view of the first panel.
14. Use of a locking profile (15) for locking two adjacent panels of a set of panels comprising: joining a first panel (1) having a side edge (2) on which a first retaining profile (3) is disposed with a second panel (4) having a side edge (5) on which a second retaining profile (6) is disposed; the first retaining profile (3) comprising a first protruding member (8) having a height H.sub.B-H.sub.PM1 that is smaller than the height H.sub.B of the first panel (1); and a first toothed part (9) disposed at a free end of the first protruding member (8) and having a height H.sub.B-H.sub.T1 that is larger than H.sub.B-H.sub.PM1 and smaller than such as to define a first channel (10) between the first toothed part (9), a top surface (11) of the first protruding member (8) extending between the side edge (2) and first toothed part (9) and the side edge (2) of the first panel; the first retaining profile (3) comprising a protruding rim (23) that extends from the side edge (2) along the length of that side edge (2) from a level H.sub.TOP to a level H.sub.R between H.sub.TOP and H.sub.PM1, this protruding rim (23) as such partially extending above the first channel (10); the second retaining profile (6) comprising a second protruding member (13) having a height (H.sub.PM2) that is smaller than the height (H.sub.B) of the second panel (4)), and a second toothed part (14) disposed at a free end of the second protruding member (13), said second toothed part (14) configured to cooperate with the first channel (10), said second toothed part comprising a groove (21) in a surface of the second toothed part (14) facing away from the side edge (5) of the second panel; and mounting said locking profile (15) on the first retaining profile (3), said locking profile comprising: a base (16) positioned in the first channel (10); a first abutment portion (17) extending from a first edge of the base (16) and disposed along the edge of the first channel (10) defined by the toothed part (9), said first abutment portion (17) defining an abutment surface (18) facing the first channel (10); a second abutment portion (19) extending from a second edge of the base (16) opposite the first edge and positioned in the first channel (10) along the side edge of the first panel, said second abutment portion (19) comprising a rim (22) at its free end and extending in a direction facing away from the side edge (2) of the first panel (1), said rim (22) of the second abutment portion (19) is compressible over the second abutment portion (19), in a direction substantially perpendicular to the side edge of the first panel and such that the rim (22) of the locking profile is snapped into the groove (21) of the second retaining profile (6) upon joining two panels; establishing a first pivot position along the base of the locking profile with the configuration of said first channel and the locking profile mounted therein.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION
(8) As represented in
(9) The panels roan have any suitable shape, including rectangular, square or polygonal. Each of the panels comprises at least two pairs of parallel side edges, and in the case of rectangular panels, one pair of long side edges extending in the length direction of the panels and another pair of short side edges or transversal edges extending in a width direction of the panels. The height H.sub.B of the panels is defined as the distance from the level H.sub.TOP (=0) of the decor surface (7) to the level H.sub.B (>0) of the bottom surface (7) (measured in a direction normal to the top surfaces).
(10) When, and as represented in
(11) As illustrated in
(12) The first retaining profile (3), shown in
(13) The first protruding member (8) extends in the height direction from the level H.sub.B of the bottom surface 7 to a level H.sub.PM1 of the top surface (11) of the first protruding member (8). The first toothed part (9) extends in the height direction from the level H.sub.B of the bottom surface 7 to a level H.sub.T1 of the upper surface (9b) of the first toothed part (9) between H.sub.PM1 and H.sub.TOP. As illustrated in
(14) The first retaining profile (3) further comprises a protruding rim (23) that extends from the first side edge (2) along the length of that side edge from a level H.sub.TOP of the decor surface (7) to a level H.sub.R between H.sub.TOP and the top surface (11) of the first protruding member (8) at level H.sub.PM1, this protruding rim (23) as such partially extending above the first channel (10). Preferably, the protruding rim (23) extends from the first side edge (2) along the length of that side edge from a level H.sub.TOP of the decor surface (7) to a level H.sub.R between H.sub.TOP and the upper surface (9b).
(15) As represented in
(16) According to the invention, the locking profile (15) is attached to the first toothed part (9). As represented in
(17) The locking profile (15) extends along the first channel (10) and can have a length slightly smaller than the length of the concerned side edge (2) of the panel along which it extends or can have a length that is substantially shorter (e.g., 2-5 cm) than the side edge (2), in which case it is preferred that several spaced apart locking profiles (15) are provided along the side edge (2). The locking profile(s) (15) mounted to the first retaining profile (3) as such define a slot for receiving part of the second retaining profile (6) of an adjacent panel (4) of the set of panels therein.
(18) In the represented embodiments, the first abutment portion (17), and in particular the abutment surface (18), is oriented such as to define an angle with the decor surface (7) of the first panel that is larger than 90 and smaller than 135, preferably smaller than 125 and most preferably smaller than 120. In case of rectangular panels it is preferred that the angle of the retaining profile along at least one edge (short edge) is chosen between 99 and 106, whilst the angle of the retaining profile along another edge (long edge) is preferably larger than 106 allowing more easy disassembly of the panels locked along that side edge by angling. Alternatively, the first abutment portion (17) may be partially curved.
(19) The locking profile (15) is preferably manufactured in one piece and can be made in a metallic material such as aluminum or spring steel; or in a polymeric material, preferably a fibre reinforced polymeric material.
(20) The second retaining profile (6) is disposed at the second side edge (5) of the panel opposed to the first side edge (2) where the first retaining profile (3) is disposed. According to the embodiment exemplified in
(21) The second protruding member (13) extends in the height direction from a level H.sub.TOP corresponding to the level at which the top surface (7) of the panel (2) extends to a level H.sub.PM2 of the lower surface (27) of the second protruding member (13), between H.sub.TOP and H.sub.T1. The second toothed part (14) extends in the height direction from the level H.sub.TOP to a level H.sub.T2 of the lower surface (28) of the second toothed part (14), between H.sub.PM1 and H.sub.TOP. As illustrated in
(22) In an assembled state, as illustrated in
(23)
(24) According to a third preferred embodiment that is illustrated in
(25) In this case the pivot is obtained by making the surface (11) of the first protruding member (8) facing the base (16) of the locking profile (15) such that it comprises a support section (11a) extending such that upon joining two adjacent profiles, the locking profile (15) is clamped between the support section (11a) and the second toothed part (14); and a second section (11b) positioned such that a void remains present between that section (11b) of the surface (11) and the second locking profile (15) when in a non-tensed position. Further it is preferred that a free space is maintained between the first side edge (2) of the first panel (1) and the second abutment portion (19) of the locking profile (15) such that in case the second abutment portion (19) is pushed towards the bottom surface of the panel, the base (16) partially pivots downward and the free ends of the first and second abutment portions are spaced further apart and favoring a movement of the free end of the second abutment portion (19) towards the side edge (2) of the first panel (1) under protruding rim (23).
(26) In a preferred embodiment and as shown in
(27) For sake of clarity,
(28) Alternatively as illustrated in
(29) According to a fourth embodiment, as illustrated in
(30) In general, for all the above described embodiments, the locking profile (15), the first channel (10) and the second toothed part (14) of two adjacent panels are preferably configured such as to allow introduction of the second toothed part (14) in the channel (10) up to a point wherein both panels are locked, by a pure translation of both panels in view of one another, i.e., in case the panels form a flooring, a movement of the second panel (4) in view of the first panel (1), without tilting one or both panels. Such configuration is particularly feasible when the retaining profiles are provided at the short edges of the panels. In case the retaining profiles are provided at the long edges of the panels, the locking profile (15), the first channel (10) and the second toothed part (14) of two adjacent panels are preferably configured such as to allow the introduction of the second toothed part (14) in the slot up to a point wherein both panels are locked and to allow releasing one panel from another to which it is locked, by a combination of tilting (angling) and translation of both panels in view of one another.
(31) For all the above described embodiments, the panels can be made from many different materials or combinations of materials as long as it is feasible to make the retaining profiles as described hereinbefore, on their edges.
(32) The panels may be wood-based (e.g. a fiberboard (MDF, HDF), or a particle board). The panels may also be made of, or at least comprising a layer of, synthetic material. The term synthetic material as used in the context of the current invention, can be a single polymer or a blend of two or more polymers. The synthetic material can be, for example, a thermoplastic polymer, a thermosetting polymer, a rubber (elastomer), or any combinations thereof. In one particular example, the polymeric material is a thermoplastic polymer that includes vinyl containing thermoplastics such as polyvinyl chloride, polyvinyl acetate, polyvinyl alcohol, and other vinyl and vinylidene resins and copolymers thereof; polyethylenes such as low density polyethylenes and high density polyethylenes and copolymers thereof; styrenes such as ABS, SAN, and polystyrenes and copolymers thereof, polypropylene and copolymers thereof; saturated and unsaturated polyesters; acrylics; polyamides such as nylon containing types; engineering plastics such as polycarbonate, polyimide, polysulfone, and polyphenylene oxide and sulfide resins and the like. The synthetic material compound used to form the panel or a layer thereof can be a PVC powder compound that has good impact strength, ease of processing, high extrusion rate, good surface properties, excellent dimensional stability, and indentation resistance.
(33) The panels may also comprise composite materials or one or more layers thereof, such as wood-plastic composites (WPC), referring to a composite structure comprising a wood-based material and a synthetic material. The panel may comprise multiple layers which can be identical or different with respect to composition and/or physical properties. In one embodiment, the panel may comprise a core, which can be single or multilayered, made from the materials described hereinbefore, and a top layer which may comprise a print layer and a wear layer. Alternatively, the panel may comprise a core, which can be single or multilayered, made from the materials described hereinbefore, onto which a decor is digitally printed, the decor further being covered by a wear layer.
(34) (1) first panel;
(35) (2) side edge of first panel
(36) (3) first retaining profile
(37) (4) second panel
(38) (5) side edge of second panel
(39) (6) second retaining profile
(40) (7) decor surface
(41) (7) bottom surface
(42) (8) first protruding member
(43) (9) first toothed part
(44) (9a) surface of first toothed part
(45) (9b) upper surface of first toothed part
(46) (9c) free end surface of first toothed
(47) (10) first channel
(48) (11) top surface of first protruding member
(49) (11a) support section of top surface (11)
(50) (11b) second section of top surface (11)
(51) (12) undercut
(52) (13) second protruding member
(53) (14) second toothed part
(54) (15) locking profile
(55) (16) base of locking profile
(56) (17) first abutment portion
(57) (17) free end of first abutment portion
(58) (18) surface of first abutment portion facing away the first toothed part (9)
(59) (19) second abutment portion
(60) (19) free end of second abutment portion
(61) (20) shielding/clamping portion
(62) (21) groove in second toothed panel
(63) (22) rim of locking profile
(64) (22a) bending point of second abutment portion
(65) (23) protruding rim on first panel
(66) (24) second channel
(67) (25) first pivot
(68) (26) second pivot
(69) (27) lower surface of the second protruding member (13)
(70) (28) lower surface of the second toothed part (14)