Length-adjustable connecting rod, device for setting a compression ratio and internal combustion engine
10876474 ยท 2020-12-29
Assignee
Inventors
Cpc classification
F02B75/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02B75/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention relates to a length-adjustable connecting rod, to a device for setting a compression ratio and to an internal combustion engine. A length-adjustable connecting rod with a small connecting-rod eye and a large connecting-rod eye preferably has a switching device. The switching device is preferably designed to control the length of the connecting rod, in particular hydraulically. In addition, the connecting rod preferably has an adjustment device which is actuable, in particular mechanically, from outside the connecting rod, has a rotatably mounted adjustment unit and is designed to mechanically switch, in particular to actuate, the switching device by rotation of the adjustment unit.
Claims
1. A piston rod of adjustable length for an internal combustion engine, comprising: a small piston rod eye and a large piston rod eye, the large piston rod eye comprising: a switching device operable to control the length of the piston rod; and a setting device configured to be actuated from outside the piston rod; wherein the setting device comprises a setting unit that is rotatably mounted, wherein the setting unit is operable to mechanically switch the switching device by rotating the setting unit, and wherein the setting unit comprises a ring slide rotatably mounted around the large piston rod eye of the piston rod and the setting unit is configured to transmit, to the switching device, a switching pulse received from outside the piston rod.
2. The piston rod according to claim 1, further comprising a length adjustment device that is hydraulically operable to adjust the length of the piston rod, wherein the switching device is operable to control a flow of a hydraulic medium for operating the length adjustment device.
3. The piston rod according to claim 1, wherein the ring slide comprises a first ring element constructed in a semi-annular shape and movably arranged around a half of the large piston rod eye facing towards the small piston rod eye, wherein the setting device further comprises two setting elements mounted displaceably along the piston rod, and wherein ends of the two setting elements, facing towards the small piston rod eye, interact with ends of the first ring element constructed in a semi-annular shape facing away from the small piston rod eye.
4. The piston rod according to claim 1, wherein the ring slide comprises a first ring element constructed in a semi-annular shape and a second ring element constructed in a semi-annular shape, and wherein the setting device further comprises two setting elements mounted displaceably along the piston rod, and wherein ends of the two setting elements, facing towards the small piston rod eye, respectively engage between the first and second ring elements.
5. The piston rod according to claim 2, wherein the switching device comprises at least one non-return valve for regulating the flow of the hydraulic medium.
6. The piston rod according to claim 5, wherein the at least one non-return valve comprises at least one ball valve, and the setting device is operable to lift a ball of the at least one ball valve from a valve seat of the at least one ball valve by rotating the setting unit, or to unblock the valve seat by rotating the setting unit.
7. The piston rod according to claim 1, wherein the setting unit comprises a ramp operable to actuate the switching device.
8. The piston rod according to claim 1, further comprising a locking device operable to fix the setting device in a setting state.
9. The piston rod according to claim 8, wherein the setting device comprises at least one locking recess, and the locking device comprises at least one tensionable locking pin, and wherein the at least one locking recess is configured to engage the locking pin in the locking recess in the setting state.
10. A device for setting a compression ratio in an internal combustion engine, comprising: a piston rod of adjustable length which includes: a small piston rod eye; and a large piston rod eye including a switching device operable to control the length of the piston rod and a setting device configured to be actuated from outside the piston rod, wherein the setting device comprises a setting unit that is mounted rotatably around its own axis, and wherein the setting unit is operable to mechanically switch the switching device by rotating the setting unit; and an actuating device operable to mechanically actuate the setting device.
11. The device according to claim 10, wherein the actuating device is a rocker switch comprising a rocker head with two effective surfaces coupled to the setting device, and wherein a tilting of the rocker head causes a rotation of the setting unit.
12. The device according to claim 11, wherein the rocker head is rotationally fixedly mounted on a rocker axle or is rotatably mounted on the rocker axle and is pivotable by an actuator, and wherein the actuator is connected to the rocker axle or the rocker head via a rocker lever.
13. The device according to claim 10, wherein the actuating device is a switching platform comprising at least two actuating elements, and wherein each actuating element has an effective surface, and wherein the effective surface is moveable in a direction perpendicular to an eccentric axle using an eccentric element, and wherein the eccentric element rests on an eccentric axle.
14. The device according to claim 10, further comprising a reciprocating piston engine, wherein the device is configured to set a compression ratio of the reciprocating piston engine.
15. A piston rod of adjustable length for an internal combustion engine, comprising: a small piston rod eye and a large piston rod eye, the large piston rod eye comprising: a switching device operable to control the length of the piston rod; and a setting device configured to be actuated from outside the piston rod; wherein the setting device comprises a setting unit that is mounted rotatably around its own axis, and wherein the setting unit is operable to mechanically switch the switching device by rotating the setting unit.
Description
(1) Further characteristics, advantages and possible applications of the invention become clear from the following description in connection with the Figures, in which the same reference signs are used throughout for the same or corresponding elements of the invention. The Figures show, at least partially schematically:
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(19) In
(20) In order to switch the switching device 10, in particular for mechanically actuating the valves 11, in particular in order to transfer the switching device 10 to the first or the second switching state, the setting device 20 comprises a setting unit 21. This preferably comprises an ring slide 21, which is preferably substantially constructed in a circular, annular shape and which is preferably arranged coaxially (perpendicular to the figure plane) with the large piston rod eye 3. Further, the setting unit 21 or the ring slide 21 preferably comprises a ramp 22 arranged in the region of the switching device 10. The setting unit 21 is preferably arranged so as to be rotatable, in particular pivotable or displaceable, along its circumferential direction in such a way that the ramp 22 can interact with a respective one of several valve pins 14two in the example shownfor opening the non-return valves 11.
(21) The setting unit 21 is preferably arranged to displace the valve pins 14 substantially perpendicular to the circumferential direction of the setting unit 21 by means of the ramp 22. The non-return valves 11, 11 are preferably constructed as ball valves 15, so that a valve pin 14 can lift a ball 15 of a ball valve 15 from a valve seat 15 of the ball valve 15. This allows the hydraulic fluid to flow out through a drain channel 16 between the ball 15 and the valve seat 15.
(22) In order to rotate the setting unit 21, this is preferably connected to two setting elements 23. Preferably, the two setting elements 23 engage substantially tangentially in the setting unit 21, so that a movement of the setting elements 23 along the arrows 23 exerts a torque on the setting unit 21 and causes a rotation of the setting unit 21.
(23) The setting elements 23 are preferably actuated from outside the piston rod by means of an actuating device (not shown). By means of the arrangement shown in
(24)
(25) In a variant of the invention, only a first ring element 21a constructed in a semi-annular shape is provided, which is arranged movably, in particular rotatably, about a half of the large piston rod eye 3 facing towards the small piston rod eye. In this variant, the ends 24 of the setting elements 23 facing towards the small piston rod eye (not shown) of the piston rod 1 interact with the ends 210a, 211a of the first ring element 21a constructed in a semi-annular shape which face away from the small piston rod eye 2 and cause a rotation of the setting unit 21. This variant is indicated by the weaker line thickness of the second semi-annular ring element 21b.
(26) Preferably the setting elements 23 are guided through housing sleeves 9 of the piston rod 1, which extend substantially parallel to the longitudinal axis X of the piston rod.
(27) Preferably, the first and second ring elements 21a, 21b have elongated holes 25, in particular three elongated holes 25, each of which extend in the circumferential direction of the setting unit 21. The setting unit 21, in particular the first and second ring element 21a, 21b, can be rotatably mounted on the piston rod 1 by means of locking screws 26 extending through the elongated holes 25.
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(29) Preferably, when the ball valve 15 is closed, a ball 15 of the ball valve sits on a valve seat 15 of the ball valve 15 and prevents the hydraulic medium from flowing out of a hydraulic chamber (not shown) through a drain channel 16 in the direction of the arrow. In addition to the pressure of the hydraulic medium, the ball 15 is secured to the valve seat 15 by a safety spring 17 of the ball valve 15.
(30) The ball valve 15 can be opened by the ball 15 being lifted by means of a valve pin 14 from the valve seat 15 in the direction of the drain channel 16. The valve pin 14 preferably comprises a pin sleeve 14 for lifting the ball 15 from the valve seat 15 and a pin disc 14, which are tensioned against each other by means of a disc spring 18. When the valve pin 14 is actuated by a setting unit 21, the disc spring 18 preferably dampens a portion of the forces which act on the valve pin 14, in particular on the pin sleeve 14, in particular in the direction of the ball 15.
(31) The actuation of the switching device 10, i.e. the movement of the valve pin 14 for opening the ball valve 15, is preferably effected by the interaction of a ramp 22 of the setting unit 21 with a collar 19 of the pin disc 14. If the setting unit 21 rotates, i.e. if the setting unit 21 moves in a direction perpendicular to the figure plane, the collar 19 can be guided over the ramp 22 and the pin disc 14 can be moved in the direction of the ball 15. The disc spring 18 is preferably stiff enough to lift the pin sleeve 14 and the ball 15 contacted by the pin sleeve 14 from the valve seat 15 against the pressure exerted by the hydraulic medium in the drain channel 16 and by the safety spring 17 on the ball 15.
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(33) The locking device 30 preferably comprises a locking pin 31 which is tensioned by means of a spring means 32. The locking pin 31 and the spring means 32 are arranged in a bore 33 of a partially illustrated piston rod 1. The bore 33 is preferably closed with a screw plug 34, against which the locking pin 31 is supported.
(34) Due to the tensioning, the locking pin 31 can be pressed into a locking recess 27 of the setting unit 21, as a result of which the setting unit 21 can be fixed in a setting state, which preferably corresponds to a switching state of a switching device (not illustrated). If a sufficiently high torque is applied to the setting unit 21, the locking pin 31 can be pressed out of the locking recess 27 against a spring force of the spring means 32 and the setting unit 21 can be transferred to another setting state.
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(36) The locking device 30 preferably comprises a locking pin 31 which can be tensioned and which is preferably arranged perpendicular to a setting element 23 of a setting device 20 and which can engage in a locking recess 27 of the setting element 23. The locking recess 27 is constructed in particular as a groove, which, like the locking pin 31, preferably extends perpendicular to a longitudinal axis X of the piston rod.
(37) The locking pin 31 is preferably made of spring steel and is constructed so as to be deformable, in particular bendable. If a sufficiently large force acts on the setting element 23, for example due to an actuating pulse given from outside a piston rod 1 only partially shown, the locking pin 31 can be pressed out of the locking pin 27 under tension, so that the setting element 23 can move along the longitudinal axis X of the piston rod, in particular be transferred to another setting state.
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(39) The switching device 10 preferably comprises non-return valves 11, in particular two non-return valves 11, which can be actuated by means of the setting device 20. These are preferably arranged in a region of the piston rod eye 3, which is located opposite the bearing cover 1.
(40) In order to actuate the switching device 10 or the non-return valves 11, the switching device 20 preferably comprises a setting unit 21 with a first ring element 21a constructed in a semi-annular shape and a second ring element 21b constructed in a semi-annular shape, which surround the large piston rod eye 3 and can thereby transmit an actuating pulse, in particular from a region of the large piston rod eye 3 located opposite the non-return valves 11, to the non-return valves 11.
(41) The first ring element 21a preferably has a ramp (not shown) for actuating the non-return valves 11 and is rotatably mounted on the piston rod 1 by means of a guide plate 26. The second ring element 21b preferably has three elongated holes 25 which extend in the circumferential direction of the second ring element 21b and which can be penetrated by guide screws 26 for the purpose of rotatably, in particular pivotably or displaceably, supporting the second ring element 21b on the bearing cover 1.
(42) The setting device 20 preferably comprises two setting elements 23, wherein one end 24 of each of the setting elements 23 which faces away from the bearing cover 1 is arranged between one end of the first ring element 21a and one end of the second ring element 21b. In this way, a movement of the setting elements 23 along a longitudinal axis X of the piston rod can be converted into a movement of the setting unit 21 along a circumferential direction of the setting unit 21, i.e. into a rotation of the setting unit 21.
(43) The bearing cover 1 preferably has respective housing sleeves 9 in the region of through-holes in order to accommodate the piston rod screws 8, which housing sleeves 9 are arranged to accommodate a setting element 23 and to guide it displaceably along the longitudinal axis X of the piston rod.
(44) The piston rod 1 preferably also has a locking device 30 for fixing the setting device 20 in a setting state in which, for example, a non-return valve 11 that can be actuated by the setting unit 21 remains open.
(45) The length-adjustable piston rod 1 also has a hydraulic piston (not shown) which is connected via a shaft (not shown) to a small piston rod eye (not shown). The small piston rod eye is arranged at an end of the piston rod 1 opposite the large piston rod eye 3.
(46) The hydraulic piston is arranged displaceably in a hydraulic cylinder 6 so that the hydraulic piston and the hydraulic cylinder 6 form a first and a second hydraulic chamber (not shown) which can be supplied with a hydraulic medium. By actuating the switching device 10, the flow of the hydraulic medium into and out of the hydraulic chambers can be controlled in such a way that the hydraulic piston, and thus the small piston rod eye, moves along the longitudinal axis X of the piston rod, as a result of which the overall length of the piston rod 1 is changed.
(47) The arrangement, shown in
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(49) The rocker head 42 preferably has two effective surfaces 44 which can be engaged by means of a setting device, in particular two setting elements, of an piston rod of adjustable length (not shown). An actuating pulse is preferably transmitted by means of one of the two effective surfaces 44 to one of the two setting elements, wherein the actuating pulse preferably depends on, or is indicated by, a tilting position of the rocker head 42.
(50) The rocker head 42 can be moved to different tilt positions by means of an actuator 45, wherein each tilt position corresponds to a setting state of the setting device or a switching state of a switching device of the piston rod (not shown) and thus to an overall length of the piston rod. The actuator 45 is preferably connected to a rocker lever 46 of the rocker head 42 for this purpose.
(51) The actuator 45 can preferably be controlled hydraulically, pneumatically, electrically or by means of a partial vacuum.
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(53) The crankshaft 52 preferably carries four length-adjustable piston rods 1, which are pivotably supported on crankpins (not shown) of the crankshaft 52. When the crankshaft 52 rotates, the piston rods 1, in particular a large piston rod eye 3 or a region on a side of the large piston rod eye 3 which faces away from a small piston rod eye 2, preferably follow a predetermined trajectory curve.
(54) The rocker switch 41 is arranged on the crankshaft 52 in such a way that setting elements 23 of the setting devices 20 of the piston rods 1 interact at a point of the predetermined trajectory curve with effective surfaces 44 of a respective rocker head 42 of the rocker switch 41. Thus, depending on the tilting position of the rocker heads 42, a switching pulse can be transmitted to the setting devices 20 of the piston rods 1 at this one point of the predetermined trajectory curve, or the setting devices 20 can be actuated from outside the piston rod 1.
(55) In order to set the tilting position of the rocker heads 42, they preferably are supported by a rocker axle 43, preferably in a rotationally fixed manner or in a manner secured against rotation. The rocker axle 43 preferably comprises a rocker lever 46, which can be connected to an actuator 45 for setting the rocker position.
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(57) By means of the example embodiment shown in
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(59) The actuating elements 47 are preferably mounted such that they can be moved, in particular extended, in a direction which is perpendicular to eccentric axles 49 of the switching platform 53. In order to be able to actuate a setting element of the setting device, the actuating elements 47 can be moved from a retracted state to an extended state and vice versa, preferably by means of eccentric elements 48 which are mounted on the eccentric axles 49 in a rotationally fixed manner and which each interact with one side of the actuating elements 47 opposite the effective surface 44.
(60) The eccentric axles 49 can be mechanically connected to each other, in particular via friction wheels or gear wheels 51 which are in engagement with each other. At least one of the friction wheels or gear wheels 51 can be connected to an actuator 45 in order to set the eccentric axles 49 in rotation and thus control the movement or the retraction and/or extension of the actuating elements 47.
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(62) Here, (1) designates a main oil gallery, (2) a pressure accumulator, (3) a non-return valve, (4) a 4/3-way valve (electrically actuated), (5) a hydraulic actuator piston for the rocker (multiple actuators), (6) an oil sump and (7) a mechanically actuated VCR piston rod.
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(64) Here, in contrast to
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(66) The reference signs correspond to those of
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(68) Here, (1) designates an oil supply for the crankshaft/the VCR piston rod, (2) an ECU (engine control unit), (3) an electric servomotor, (4) the rocker switches and (5) a mechanically actuated VCR piston rod.
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(70) The reference signs correspond to those of
LIST OF REFERENCE SIGNS
(71) 1 Piston rod 1 Bearing cover 2 Small piston rod eye 3 Large piston rod eye 4 First hydraulic chamber 5 Second hydraulic chamber 6 Hydraulic cylinder 6 First end face 6 Second end face 7 Hydraulic piston 7 Direction of movement of the hydraulic piston 8 Piston rod screws 9 Housing sleeves 10 Switching device 11 Non-return valve 11 Non-return valve actuatable by the setting device 12 Hydraulic channels 13 Inflow channel 14 Valve pin 14 Pin sleeve 14 Pin disc 15 Ball valve 15 Ball 15 Valve seat 16 Drain channel 17 Safety spring 18 Disc spring 19 Collar 20 Setting device 21 Setting unit 21 Ring slide 21a First ring element 210a, 211a Ends of the first ring element 21b Second ring element 22 Ramp 23 Setting elements 24 End of the setting elements 25 Elongated hole 26 Locking screws 27 Locking recess 30 Locking device 31 Locking pin 32 Spring element 33 Bore 34 Screw plug 40 Actuating device 41 Rocker switch 42 Rocker head 43 Rocker axle 44 Effective surface 45 Actuator 46 Rocker lever 47 Actuating element 48 Eccentric element 49 Eccentric axle 50 Length adjustment device 51 Friction wheel or gear wheel 52 Crankshaft 53 Switching platform X Longitudinal axis of the piston rod