Pumping machine

Abstract

Pumping machine (650, 750) comprising: at least two tubular elements (651, 751) containing pressurized gas and extending vertically in parallel and interconnected between them by means of a connecting element (652, 752); andan electromechanical lifting system (600, 700) comprising a first cylinder (601, 701), interconnected to the tubular elements (651, 751) and comprising a substance compressible by a piston (601b, 701b); and a screw (602, 702) with a vertical axis Y coinciding with the axis of the pumping machine (650, 750). The screw (602, 702) is inserted inside a second thrust cylinder (658, 758), connected in sliding manner inside the first cylinder (601, 701), and has a first end (602b, 702b) fixed to the connecting element (652, 752) and a second end (602a, 702a) configured for sliding inside the thrust cylinder (658, 758) and overlying a chamber (605, 705) comprising lubrication and cooling oil overlying the piston (601b, 701b).

Claims

1. A pumping machine comprising: at least two tubular elements containing pressurized gas and extending vertically in parallel and interconnected between them by means of a connecting element; and an electromechanical lifting system comprising a first cylinder, interconnected to the tubular elements and comprising a substance compressible by a piston; and a screw with a vertical axis Y coinciding with an axis of the pumping machine; wherein the screw is inserted inside a second thrust cylinder, connected in sliding manner inside the first cylinder, and has a first end fixed to said connecting element and a second end configured for sliding inside said second thrust cylinder and overlying a chamber comprising lubrication and cooling oil overlying said piston.

2. The pumping machine according to claim 1, wherein said screw is a recirculating ball screw, or ball roller screw, or satellites roller screw, or hydrostatic nut screw.

3. The pumping machine according to claim 1, wherein said first end is fixed to said connecting element by means of first locking means.

4. The pumping machine according to claim 1, wherein it comprises a suction tube of the oil contained in the chamber.

5. The pumping machine according to claim 1, wherein it comprises an electric motor able to move downhill and uphill along the screw and comprising a stator supported by a head for holding pulleys, and fixed to a sliding means configured for sliding inside guides on the internal walls of the tubular elements, and a recirculating ball and/or rollers or hydrostatic nut.

6. The pumping machine according to claim 5, wherein said nut is flanged to the rotor of the motor rotating around the screw or is integrated to the motor.

7. The pumping machine according to claim 1, wherein it comprises a cover system for covering the screw configured to protect the screw and the motor.

8. The pumping machine according to claim 1, wherein said second end is free.

9. The pumping machine according to claim 8, wherein said second end is connected, by second locking means, to a support overlying said chamber and configured to slide within said thrust cylinder.

10. The pumping machine according to claim 1, wherein said substance compressible by a piston is gas or oil.

11. The pumping machine according to claim 1, wherein said tubular elements comprise the pressurized gas in their upper portions and oil in their lower portions.

12. The pumping machine according to claim 11, wherein said tubular elements comprise floating separator pistons configured to separate the oil from the gas.

Description

(1) For a better understanding of the present invention a preferred embodiment is now described, purely by way of non-limiting example, with reference to the accompanying drawings, in which:

(2) FIG. 1 shows a schematic view of a pumping machine and an enlarged detailed view of a specific part, according to prior art;

(3) FIG. 2 shows a first schematic view of the upper part of a first embodiment of a pumping machine and an enlarged detailed view of it, according to the invention;

(4) FIG. 3 shows a second schematic view of the upper part of a first embodiment of the pumping machine, according to the invention;

(5) FIG. 4 shows a schematic top view of the upper part of the first embodiment of the pumping machine, according to the invention;

(6) FIG. 5 shows a cross-section schematic view of the lower end of the screw according to the first embodiment of the pumping machine, according to the invention;

(7) FIG. 6 shows a schematic sectional view of the first embodiment of the pumping machine, according to the invention;

(8) FIG. 7 shows a schematic view of the motor of the pumping machine, according to the invention;

(9) FIG. 8 shows a schematic view of a cover system of the screw incorporated into the upper part of the first embodiment of the pumping machine, according to the invention;

(10) FIGS. 9A-9B show front and lateral schematic views of the first embodiment of the pumping machine at rest in a starting configuration, according to the invention;

(11) FIGS. 10A-10B show front and lateral schematic views of the first embodiment of the pumping machine in a final operation configuration, according to the invention;

(12) FIG. 11 shows a schematic cross-section view of the first embodiment of the pumping machine with a schematization of the involved forces, according to the invention;

(13) FIG. 12 shows a schematic cross-section view of a second embodiment of the pumping machine, according to the invention.

(14) With reference to these figures, and in particular to FIGS. 2 and 3, a pumping machine is shown, according to the invention. More in details, a first embodiment of the pumping machine 650 comprises two tubular elements 651 extending vertically and parallel to each other and which act as containers, or accumulators, of gas under pressure, for example nitrogen or a mixture of air and nitrogen, inserted through appropriate valves not shown in the figure. The tubular elements 651 are superiorly interconnected each other by a connecting element 652, for example a bracket, and inferiorly fixed to a support structure, shown in FIG. 4, such as a stand. The machine 650 also comprises rolling means 655, for example pulleys adapted to support a cable for lifting a load, attached to sliding means 657 sliding in guides 653 which are internal to the tubular elements 651 and extending for a predetermined length along these.

(15) Moreover, the machine 650 comprises, between the two tubular elements 651, an electro-mechanical lifting system 600 comprising a first cylinder 601, to which the tubular elements 651 are interconnected via a connecting element 663 and flexible hoses that allow the passage of gas between the tubular elements 651 and the cylinder 601. In this way, the cylinder 601 is filled with compressible gas, coming from the tubular elements 651, and comprises a piston 601b configured to compress the gas. The electromechanical lifting system 600 also comprises a screw 602 whose end 602a is inserted inside a second thrust cylinder 658 connected in sliding manner, at a screw lower end, to inner walls of the first cylinder 601.

(16) Advantageously according to the invention, the gas load is transmitted to the pulleys of the machine solely via the thrust cylinder 658.

(17) The lower portion of the thrust cylinder 658 inserted inside the first cylinder 601 houses a chamber 605 collecting a lubrication and cooling oil that is used to lubricate and cool a nut 603b, the screw 602 and the inner of the thrust cylinder 658, in particular in the first embodiment of the machine in which the thrust cylinder 658 comprises a lower support 660, shown in FIG. 2, configured to limit the vibrations and bending of the free end of the screw. Moreover, the thrust cylinder 658 comprises a suction tube 665 for suction of the oil contained in the chamber 605, as shown in FIG. 2, or, alternatively external to it.

(18) The screw 602 has a first end 602b secured to the connection element 652, by means of a first locking element, for example comprising a locking hub 661 and a first ring 659b, as shown in FIG. 4.

(19) Furthermore, as shown in FIG. 5, in an inverted image of the cylinder 601, according to an aspect of the invention, the screw has a second free end 602a that, as shown in FIG. 2, is connected, by means of a second locking element, for example a second ring 659a, to the support 660, for example made of steel, sliding inside the thrust cylinder 658 and overlying the chamber 605 comprising the lubricating and cooling oil.

(20) Advantageously according to the invention, the sliding support 660 allows the screw 602 to be guided and be able to take long runs.

(21) Advantageously according to the invention, into the chamber 605 is possible to accumulate oil which, sucked by the pump 664 shown in FIG. 6, allows to lubricate and cool the nut 603b and lubricate the support 660 that acts as a bottom guide for the screw.

(22) According to an aspect of the invention, the screw 602 is a ball screw, or roller, or roller satellites, or hydrostatic nut.

(23) The machine 600 also comprises the motor 603, better shown in FIG. 7, which has a stator supported by a carriage 603a, which also serves as head for supporting pulleys 655, and fixed to the sliding means 657 sliding in guides 653 placed on the inner walls of the tubular elements 651. In addition, the motor 603 comprises the nut 603b, that is recirculating balls and/or rollers or hydrostatic, and which is flanged to the rotor of the motor 603 rotating around the screw 602, or, alternatively, being a part of the motor itself.

(24) Advantageously according to the invention, on the motor 603 an encoder, not shown in the figure, is arranged to indicate the position of the motor 603 to a control system, not shown in the figure. In addition, the motor 603 comprises extra-stroke safety sensors and feedback sensors, not shown in the figure, to have feedback on the position, speed and acceleration of the thrust cylinder 658. The control system is configured to continually monitor the performance of the pumping machine and to react to variable loads of the lifting rods and to the various environmental conditions.

(25) Advantageously according to the invention, an oil pump 664 configured to lubricate and cool the nut and the screw is placed in the head 603a. The oil pump 664 is also configured to lubricate the inside of the thrust cylinder 658 and the sliding means 660, when present.

(26) All the moving parts of the machine are lubricated and cooled, by means of a heat exchanger, not shown in the figure, so as to ensure the efficiency and functionality.

(27) Advantageously according to the invention, the gas counter-balancing of the weight of the pumping rods, raised from the machine through the cables on the pulleys (the deeper a well the longest and heaviest are the rods), can be adjusted simply by acting on the gas pressure in the accumulators.

(28) The machine 650 also comprises, as shown in FIG. 8, a cover system of the screw 602. More precisely, the screw cover system 602 comprises two sliding plates 662 sliding on inner guides, not shown in the figure and arranged laterally to the screw 602, and fixed plates 663 as front and rear cover of the screw 602.

(29) Advantageously according to the invention, the screw cover system 602 also protects the motor 603, the catenary 665 with the flexible hoses, the lubrication pump 664 and all the sensors present.

(30) In use, in the initial configuration, the machine 650 has the pulleys 655 in the lower part of the machine 650, as shown in FIG. 9. In this configuration, the gas is contained in the tubular elements 651 in communication with the first cylinder 601 and from here pushes on the piston 601b and on the inner tube 658 fixed thereto, lightening the load to be lifted by means of the electric motor 603. Consequently, the pulleys 655 are pushed to rise lightening the load, hooked with cables to the pulleys 655. Subsequently, the electric motor 603 rotates the nut 603b which drives up the load. Then the motor 603 performs a rising ramp followed by a deceleration ramp up to reach the upper part of the machine 650. In this and position, shown in FIG. 10, the motor 603 makes a U-turn and causes the screw 602 to compress the gas, helped by the load. Therefore, the gas acts as balancing element for the motor, allowing energy saving.

(31) As shown schematically in FIG. 11, advantageously according to the invention, during the ascent motion along the Y axis of the screw 602, which is also the operation of the machine axis 600, the action of the electric motor 603 is transmitted to the pulleys 655 of the machine 605 interconnected with the head 603a only via the torque transmitted to the nut 603b, which, being recirculating balls and/or rollers, or hydrostatic, in turn rotates around the screw 602 transforming the rotary motion into a rectilinear motion along the Y axis. In particular, the left image of FIG. 11 shows the distribution of the force exerted by the motor and the right image shows the distribution of the force exerted by the gas. In this way, it is evident that not all the action of forces of the engine and of the gas transfers to the nut, but follows two different paths.

(32) Advantageously, according to the invention, during the descent motion along the Y axis, the action of the electric motor 603 is transmitted to the gas. In fact, the piston 601b is actuated by the thrust cylinder 658, which is located in a lower position with respect to the head 603a, exclusively by means of the torque transmitted to the nut 603b, which in turn rotates around the screw 602 transforming the rotary motion into a rectilinear motion along the Y axis.

(33) According to an aspect of the invention, as shown in FIG. 12, the machine 750 comprises oil, instead of the gas, inside the cylinder 701 placed in communication with a lower portion of the tubular elements 751 containing oil and inside of which separator floating pistons 761 are located. The pistons 761 are configured to separate the oil from the gas contained in the upper portions of the tubular elements 751.

(34) According to another aspect of the invention, the tubular elements 751 are devoid of separator floating pistons and, in such case, the separation between gas and oil is carried out using the two different physical states liquid/gas.

(35) Therefore, the pumping machine according to the invention allows to lift higher loads compared to the machine of the previous patent application of the Applicant.

(36) Another advantage of the pumping machine according to the invention consists in the increase of its life.

(37) Another advantage of the pumping machine according to the invention consists in the fact that by means of the oil lubrication that also acts as a cooling it's possible to monitor the operation condition, using the appropriate sensors on the fluid.

(38) Furthermore, the pumping machine according to the invention allows to obtain a precise handling.

(39) Another advantage of the pumping machine according to the invention is the increased operation speed.

(40) Finally, the pumping machine according to the invention has a low noise level.

(41) Finally it is clear that the pumping machine described and illustrated here can be modified and varied without departing from the protective scope of the present invention, as defined in the appended claims.