Sealing element, annular filter element, oil separator, and method for opening filter housing of oil separator
10876631 ยท 2020-12-29
Assignee
Inventors
Cpc classification
B01D46/4227
PERFORMING OPERATIONS; TRANSPORTING
F16J15/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D2265/027
PERFORMING OPERATIONS; TRANSPORTING
F01M2013/0438
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01M13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D46/42
PERFORMING OPERATIONS; TRANSPORTING
B01D46/00
PERFORMING OPERATIONS; TRANSPORTING
B01D46/24
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A sealing element (60) for an annular filter element (100) of an oil separator (200) of a crankcase ventilation system, wherein the annular filter element (100) is configured to separate oil from fluid. The sealing element (60) fulfills more than one sealing function and yet is easy to use and replace. The sealing element (60) having at least one radially sealing region (64) that is configured to act in the direction of the radius (120) of the annular filter element (100), and at least one axially sealing region (66) that is configured to act in the direction of the longitudinal axis (110) of the annular filter element (100).
Claims
1. An oil separation element of a crankcase ventilation system, comprising: a filter housing having an upper housing part and a lower housing part and enclosing an interior chamber arranged within the lower housing part; an annular filter element replaceably received within the interior chamber and configured to separate oil from a fluid entering the filter element and having a longitudinal axis, the filter element including: an annular filter medium that is configured to separate oil from aerosol; and a cover element formed as an annular end plate, fixed onto and covering a first axial end surface of the annular filter medium; wherein the annular end plate forms a tubular projection on an axially outer surface of the annular end plate, the tubular projection projecting axially outwardly away from the filter medium, the tubular projection having an open interior which opens through the annular end plate into an interior of the annular filter element; a sealing element arranged on the filter element; wherein the sealing element is an annular closed ring monolithically formed as a single unitary part of elastic sealing material to include at least one axially sealing region and at least one radially sealing region; wherein the sealing element is spaced radially away from and closed circumferentially about a longitudinal axis of the annular filter element; wherein the sealing element is arranged on a radially outer surface of the annular end plate and spaced apart axially away from the axially outer surface of the annular end plate; wherein the at least one radially sealing region of the sealing element is arranged directly on the radially outer surface of the annular end plate, the radially sealing region contacts against and seals radially against the filter housing, sealing the pre-filtration side from the post-filtration side; wherein the at least one axially sealing region of the sealing element is arranged spaced apart axially away from the radially outer surface of the annular end plate, the at least one axially sealing region arranged axially between the at least one radially sealing region of the sealing element and an opposite second axial end of the annular filter medium; wherein the at least one axially sealing region of the sealing element seals axially against an axial upper edge of the lower housing part, sealing the interior chamber of the filter housing off from an external environment.
2. The oil separation element according to claim 1, wherein the upper housing part includes a clean fluid outlet configured to remove filtered clean fluid, and wherein the radially sealing region of the sealing element is arranged at a same axial height as the clean fluid outlet.
3. The oil separation element according to claim 1, wherein the radially sealing region is arranged radially between the filter housing and the annular filter element in such a manner that the radially sealing region is elastically compressed radially between the upper housing part and the annular filter element; wherein the axially sealing region is arranged between the upper housing part and the axial upper edge of the lower housing part such that the axially sealing region is elastically compressed axially between the upper housing part and the lower housing part.
4. The oil separation element according to claim 3, wherein the radially sealing region is arranged between the upper housing part of the filter housing and an end plate of the annular filter element; wherein the radially sealing region is arranged on and covers at least one region of a covering surface of the annular filter element in such a manner that the radially sealing region of the sealing element is elastically compressed radially between the upper housing part and the end plate of the annular filter element.
5. A method for opening the filter housing of an oil separator according to claim 4, with an annular filter element replaceably arranged in the filter housing, comprising: tilting or rotating the upper housing part relative to the lower housing part about an axis of rotation running perpendicular to a longitudinal axis of the housing part; removing the upper housing part from the lower housing part.
6. The oil separation element according to claim 1, wherein the sealing element includes a connecting strut connecting the axially sealing region and the radially sealing region such that the radially sealing region is both radially and axially spaced from the axially sealing region.
7. The oil separation element according to claim 6, wherein the connecting strut has an L-shape defined by exterior surface of the sealing element, the connecting strut having a first leg forming a hollow cylindrical shape and connected to the at least one radially sealing region and a second leg protruding radially and having a circular annular disc-shape connected to the at least one axially sealing region.
8. An annular filter element for an oil separation element of a crankcase ventilation system, comprising: an annular filter medium that is configured to separate oil from aerosol; and a cover element formed as an annular end plate, fixed onto and covering a first axial end surface of the annular filter medium; wherein the annular end plate forms a tubular projection on an axially outer surface of the annular end plate, the tubular projection projecting axially outwardly away from the filter medium, the tubular projection having an open interior which opens through the annular end plate into an interior of the annular filter element; a sealing element arranged on the filter element; wherein the sealing element is an annular closed ring monolithically formed as a single unitary part of elastic sealing material to include at least one axially sealing region and at least one radially sealing region; wherein the sealing element is spaced radially away from and closed circumferentially about a longitudinal axis of the annular filter element; wherein the sealing element is arranged on a radially outer surface of the annular end plate and spaced apart axially away from the axially outer surface of the annular end plate; wherein the at least one radially sealing region of the sealing element is arranged directly on the radially outer surface of the annular end plate, the at least one radially sealing region configured to contact against and seal radially against a filter housing configured to receive the annular filter element; wherein the at least one axially sealing region of the sealing element is arranged spaced apart axially away from the radially outer surface of the annular end plate, the at least one axially sealing region arranged axially between the at least one radially sealing region of the sealing element and an opposite second axial end of the annular filter medium; wherein the at least one axially sealing region of the sealing element is configured to seal axially against an axial upper edge of a lower housing part configured to receive the annular filter element; wherein the radially sealing region has a first outer diameter and a first inner diameter, the axially sealing region has a second outer diameter and a second inner diameter and the second inner diameter is greater than the first outer diameter.
9. The annular filter element according to claim 8, comprising: wherein the annular filter medium is configured in a closed ring shape about the longitudinal axis; wherein the annular filter medium is a plurality of filter medium wrappings about the longitudinal axis; wherein the sealing element is fastened releasably or non-releasably onto the annular end plate.
10. The annular filter element according to claim 9, wherein the annular end plate has an annular groove formed into a radially outer surface of the annular end plate forming a fastening contour to fasten the sealing element to the annular filter element; wherein in the fastening contour, the radially sealing region of the sealing element is clamped.
11. The annular filter element according to claim 9, wherein the sealing element extends axially downwards beyond a bottom edge of the annular end plate; wherein an axial sealing surface of the axially sealing region of the sealing element is arranged axially below a bottom edge of the annular end plate.
12. The annular filter element according to claim 8, wherein the sealing element includes a connecting strut connecting the axially sealing region and the radially sealing region such that the radially sealing region is both radially and axially spaced from the axially sealing region; wherein the connecting strut has an L-shape defined by exterior surfaces of the sealing element, the connecting strut having a first leg forming a hollow cylindrical shape and connected to the at least one radially sealing region and a second leg protruding radially and having a circular annular disc-shape connected to the at least one axially sealing region.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) As already discussed above, there are several approaches to advantageously embodying and developing the teaching of the present invention.
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(15) Identical or similar designs, elements, or features are provided with identical reference signs in
DETAILED DESCRIPTION
(16)
(17) The oil separator 200 comprises a substantially oval-cylindricalin particular, circular-cylindrical-filter housing composed of a first filter housing part 210namely, a housing coverand a second filter housing part 220namely, a housing body. The second filter housing part 220 has an inlet 222 for the oil-containing air 500. Arranged in the filter housing is a filter element 100 comprising at least one filter medium 10 made of a filter material that has been arranged in an annular shape, e.g., a circular ring shape or an oval ring shape (see
(18) The oil separator 200 has a pressure control valve, in order to limit the crankcase vacuum to a defined value. The pressure control valvedepicted by way of example in
(19) On the end facing away from the valve closing body 310, the membrane 320 is connected to the first filter housing part 210, for example, by being clipped into the first filter housing part 210. Alternatively, the membrane 320 may also be mounted between the filter housing part 210 and the cover element 214. Preferably, the membrane is clamped between the first filter housing part 210 and an insert 350 forming even more preferably the lower stop of the spring 330, as in the presently-described embodiment. The insert 350 has openings, so that the ambient pressure can act on the membrane 320 and on the valve closing body 310.
(20) In order to be closed, the pressure control valve has a valve seat 52 arranged on the filter element 100. In contrast to the prior art illustrated in
(21) The membrane 320 is configured to seal the clean air outlet 212 and the interior 12 of the filter medium 10 off from the ambient air pressure, and to keep the valve closing body axially movable.
(22) The valve closing body 310 can be moved relative to the valve seat 52, as illustrated in
(23) The pressure control valve is configured such that the membrane 320 is subjected to the pressure 600 prevailing in the clean air outlet 212 on the side thereof facing the filter element 100 or the housing interior, in the region of the circular ring area A.sub.M defined by the diameters .sub.M and .sub.M, and the valve closing body 310 is subjected to the pressure 610 prevailing in the interior 12 of the filter medium 10 on the side thereof facing the filter element 100 or the housing interior, in the region of the circular area A.sub.D defined by the inner diameter .sub.D of the sealing surface 52. On the side facing away from the filter element 100 or the housing interior, the membrane 320 and the valve closing body 310 are also subjected to the ambient pressure. Preferably also provided is a return spring 330 that subjects the membrane 320 and/or the valve closing body 310 to a force that acts in a direction of opening, i.e., is directed away from the filter element 100. At least one opening in a pressure control valve cover element 214 and/or an insert 350 causes ambient pressure to be applied to the back side of the membrane; this ventilation makes it possible for the pressure control valve to work undamped.
(24) Preferably, a return spring 330as already describedis arranged on the side of the valve closing body 310 that faces away from the filter element 100. The return spring 330 subjects the valve closing body 310 and/or the membrane 320 arranged thereon to a force 620 (see
(25) On the way from the interior 12 of the filter medium 10 to the clear air outlet 212, the clean fluid flows through a flow channel 340 (see
(26) With decreasing pressure in the clean air outlet 212 or on the exit side of the pressure control valve, the membrane 320 makes a stroke movement in the direction of the valve dome or valve seat 52, thereby reducing the cross-sectional area of the flow channel 340. This increases the flow resistance of the pressure control valve over the valve seat 52.
(27) The control behavior of the pressure control valve can be adjusted via the diameter cross-section ratios .sub.M, .sub.D of the membrane 320 and the inner diameter of the sealing surface 52 or the end surface of the clean fluid discharge element 50 that faces away from the filter element 100.
(28) The valve closing body 310 is in the rest position (closed position) when a) the force F of the return spring 330 b) minus the differential pressure p from the atmospheric pressure and the crankcase pressure 610, multiplied by the cross-sectional area A.sub.D (defined by the inner diameter .sub.D of the valve seat 52) c) minus the differential pressure p from the atmospheric pressure and the suction pressure 600, multiplied by the cross-sectional area A.sub.M (defined by the ring between the cross-section diameter .sub.M of the membrane 320 and the inner diameter .sub.D of the valve seat 52) equals zero.
(29) In summary, this gives:
(30)
(31) The return spring 330 prevents the membrane 320 from being permanently closed at small suction vacuum pressures 600 from the turbocharger or intake duct of the engine. In addition, the location of the pressure control characteristics can be varied by means of the return spring 330. This means that with a harder return spring 330, the suction vacuum pressure 600 can act more intensely on the crankcase, and the curve shifts downward.
(32)
(33) As depicted in
(34) The ratio of the cross-section diameters .sub.M and .sub.D of the membrane 320 and the sealing surface 52 influences the slope 700, 702 of the pressure control curve. If a negative pressure prevails in the crankcase relative to the atmosphere, and the pretension of the return spring 330 is overcome, then the membrane 320 moves onto the sealing surface 52, and the flow resistance increases.
(35) First, if the suction vacuum pressure 600 is large enough and the return spring 330 is compressed, this results in a curved curve, and finally in a minimum of the crankcase pressure.
(36) At even higher suction vacuum pressures, a slight increase in the pressure 610 is to be observed in the interior 12 of the filter medium, in particular, the crankcase pressure. In these operational ranges, the membrane 320 closes the suction side of the valve intermittently, and thus throttles or interrupts the volume flow. This intermediate pressure is higher than the minimum pressure, because when the valve seat 52 is closed and there is a strong suction vacuum pressure 600, the pressure 610 in the crankcase must be correspondingly higher, in order to for the membrane 320 to again be lifted off from the valve seat 52 against the suction vacuum pressure acting on the outside thereof.
(37) The oil separator 200 may have an overpressure valve 800 (
(38)
(39) The sealing surface 52 on the clean fluid discharge element 50 is spaced apart from the axial outer surface of the cover element 40. The axial installation space required for the clean fluid outlet 212 is thereby bridged. The length of the clean fluid discharge element 50, as measured from the axial, outer surface of the cover element 40, corresponds to the diameter of the clean fluid outlet 212 of the upper housing part 210. This makes it possible to achieve a streamlined overall design with which the positioning of the sealing surface 52 on the cover element 40 or on the filter element 100 is not accompanied by disadvantages.
(40) The cover element 40 is configured as an end plate of the filter element 100, as is preferred, in the embodiment illustrated in detail in
(41) The clean fluid discharge element 50 is integrally, sealingly connectedas is preferredto the cover element 40 in the embodiment illustrated in detail in
(42) The clean fluid discharge element 50 is preferably a circular-cylindrical, straight tube, as also illustrated in the drawings. This tube comprises a closed cylindrical wall and two open ends, wherein the sealing surface 52 is configured on one end that faces away from the cover element, and the other end is connected to the cover element 40, so that a fluid connection to the interior 12 of the filter medium 10 or filter body is formed. The ends are preferably oriented so as to be perpendicular to the central axis.
(43) In the embodiment illustrated in detail in
(44) The crankcase ventilation system has two spaces that must be separated from one anothernamely, the pre-filtration space or pre-filtration side 250, on which the not-yet-cleaned blow-by gas is located, and the post-filtration space or post-filtration side 240, on which the cleaned gas is located. In addition, the pre-filtration space 250 and post-filtration space 240 must also be separated from the atmosphere. To solve this problem only with a seal, the filter element 100illustrated, for example, in
(45) The filter element seal 60 (see
(46) A special advantage of the filter element seal 60 illustrated in
(47) The filter element seal 60 illustrated in
(48) A defined radial seal can be provided in the oil separator 200 illustrated in
(49) The radially sealing region 64 may be configured in the manner of an O-ring (see
(50) The spacing apart of the sealing regions 64, 66 is advantageously achieved by means of a connecting strut that connects the two sealing regions. The connecting strut preferably has an L-shaped cross-section, as shown in
(51) In the interior 12 of the filter medium 10, a central tube 70 configured as a support element for the filter medium 10 may be arranged. The central tube supports the filter medium 10 and protects same against collapse.
(52) In order to ensure that the fluid flows through the filter medium 10 into the interior 12 of the filter medium 10, the filter element 100 has another cover element 42in particular, another end plate 42on the end thereof that faces the oil outlet 230.
(53) In order to seal off the post-filtration side of the filter element from the pre-filtration side of the filter element, another filter element seal 62configured, for example, as an O-ringfor sealing off the additional cover element 42 from the housing part 220 may be associated with the additional cover element 42, which is also preferably configured as an end plate, in particular, as an open end plate having a central opening for the oil drain. This additional filter element seal 62 is preferably arranged radially outward on the additional cover element 42.
(54)
(55) The valve closing body 310 and the membrane 320 perform a vertical stroke movement in the pressure control (see
(56) The components of pressure control illustrated in
(57) The return spring 330 is arranged on the side of the valve closing body 310 that faces away from the valve seat 52, and is supported down in the insert 350, which preferably also has an opening. The return spring 330 is thus located on the atmosphere side. The valve closing body 310 preferably has at least one and particularly preferableas is presently shownthree or four continuations 311 that protrude through at least one opening of the insert 350. The return spring may thus preferably be axially mounted between the insert 350 and the continuation or continuations 311, in particular, the hooks at the end of the continuations. In this manner, the return spring 330 can exert an opening forcein particular, a force oriented away from the sealing surface 52on the valve closing body.
(58)
(59) According to an advantageous embodiment, it is provided that the return spring 330 is located on the atmosphere side in the embodiment of the present invention illustrated in
(60) In contrast to the filter medium 100 illustrated in
(61) Instead of a combination seal, the crankcase ventilation system illustrated in
LIST OF REFERENCE SIGNS
(62) 10 Filter medium, in particular, non-woven wrap 12 interior or cavity enclosed by the filter medium 10 20 direction of flow of the fluid to be filtered; in particular, direction of flow of the pre-filtration fluid 500 flowing through the filter medium 10, in the present invention (see