Vertical antenna patch in cavity region
10879592 ยท 2020-12-29
Assignee
Inventors
Cpc classification
H01Q9/0407
ELECTRICITY
H01Q21/08
ELECTRICITY
H01Q21/067
ELECTRICITY
H01Q15/10
ELECTRICITY
International classification
H01Q21/06
ELECTRICITY
Abstract
A multi-layer circuit structure (110) has multiple layers stacked along a vertical direction. Further, at least one cavity region (120) is formed at an edge of the multi-layer circuit structure (110). The at least one cavity region (120) is formed of multiple non-conductive vias from which a dielectric substrate material of the multi-layer circuit structure (120) is removed. Further, the device comprises at least one vertical antenna patch (130) arranged in the at least one cavity region (120).
Claims
1. A device, comprising: a multi-layer circuit structure having multiple layers stacked along a vertical direction; at least one cavity region formed at an edge of the multi-layer circuit structure, the at least one cavity region being formed of multiple non-conductive vias from which a dielectric substrate material of the multi-layer circuit structure is removed; and at least one vertical antenna patch arranged in the at least one cavity region.
2. The device according to claim 1, wherein the cavity region comprises: at least one first conductive strip formed in one or more of the multiple layers and defining a first horizontal edge of the cavity region; at least one second conductive strip formed in one or more of the multiple layers and defining a second horizontal edge of the cavity region; and conductive vias extending between the at least one first conductive strip and the at least one second conductive strip and defining vertical outer edges of the cavity region.
3. The device according to claim 1, wherein the non-conductive vias of the cavity region are arranged to form a mesh grid of the substrate material in the cavity region.
4. The device according to claim 1, wherein the vertical antenna patch is formed of multiple conductive strips formed in one or more of the multiple layers, the conductive strips of the vertical antenna patch being electrically connected to each other by conductive vias extending between two or more of the conductive strips which are arranged on different layers of the multi-layer circuit structure.
5. The device according to claim 4, wherein the conductive strips and the conductive vias of the antenna patch are arranged to form a mesh pattern.
6. The device according to claim 1, wherein the non-conductive vias forming the cavity region are filled with a dielectric material having a lower dielectric constant than the substrate material of the multi-layer circuit structure.
7. The device according to claim 1, wherein the non-conductive vias forming the cavity region are filled with air.
8. The device according to claim 1, comprising: at least one electrically floating patch capacitively coupled to the at least one antenna patch and arranged in a plane offset from the at least one antenna patch in a direction towards a periphery of the multi-layer circuit structure.
9. The device according to claim 8, wherein the electrically floating patch is formed of multiple conductive strips in one or more of the multiple layers, the conductive strips of the electrically floating patch being electrically connected to each other by conductive vias extending between two or more of the conductive strips of the electrically floating patch, which are arranged on different layers of the multi-layer circuit structure.
10. The device according to claim 8, wherein the electrically floating patch is formed by a vertical conductive strip formed on a casing element in which the multi-layer circuit structure is arranged.
11. The device according to claim 1, comprising: a casing element in which the multi-layer circuit structure is arranged; and at least one dielectric patch arranged on the casing element in a plane facing the at least one antenna patch, the at least one dielectric patch being configured with a variation pattern of dielectric constant.
12. The device according to claim 11, wherein the at least one dielectric patch comprises non-conductive vias from which a dielectric substrate material of the dielectric patch is removed.
13. The device according to claim 12, wherein the variation pattern is configured by setting a density of non-conductive vias of the dielectric patch and/or by setting a size of the non-conductive vias of the dielectric patch.
14. The device according to claim 13, wherein the variation pattern defines an increase of dielectric constant towards a center of the dielectric patch.
15. The device according to claim 1, comprising: at least one feeding patch arranged in the at least one cavity region and configured for capacitive feeding of the at least one antenna patch, the feeding patch being formed of multiple conductive strips in one or more of the multiple layers, the conductive strips of the feeding patch being electrically connected to each other by conductive vias extending between two or more of the conductive strips of the feeding patch, which are arranged on different layers of the multi-layer circuit structure.
16. The device according to claim 1, wherein the substrate material of the multi-layer circuit structure comprises a ceramic material.
17. The device according to claim 1, wherein the layers of the multi-layer circuit structure are assembled by low temperature co-firing.
18. The device according to claim 1, comprising: radio front end circuitry arranged on the multi-layer circuit structure.
19. The device according to claim 18, wherein the multi-layer circuit structure comprises a cavity in which the radio front end circuitry is received.
20. A communication device, comprising: at least one device according to claim 1; and at least one processor configured to process communication signals transmitted via the at least one antenna patch of the at least one device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF EMBODIMENTS
(21) In the following, exemplary embodiments of the invention will be described in more detail. It has to be understood that the following description is given only for the purpose of illustrating the principles of the invention and is not to be taken in a limiting sense. Rather, the scope of the invention is defined only by the appended claims and is not intended to be limited by the exemplary embodiments described hereinafter.
(22) The illustrated embodiments relate to antennas for transmission of radio signals, in particular of short wavelength radio signals in the cm/mm wavelength range. The illustrated antennas and antenna devices may for example be utilized in communication devices, such as a mobile phone, smartphone, tablet computer, or the like.
(23) In the illustrated concepts, a multi-layer circuit structure is utilized for forming a patch antenna. The multi-layer circuit structure has multiple layers stacked in a vertical direction. The layers of the multi-layer circuit structure may be individually structured with patterns of conductive strips. Further, conductive strips formed on different layers of the multi-layer circuit structure may be connected to each other by conductive vias extending between the conductive strips of different layers. The conductive strips may be formed by metallic layers on the dielectric substrate material of the layers. The conductive vias may correspond to punched, edged, or drilled holes which are at least partially filled with a conductive material, e.g., a metal.
(24) By connecting conductive strips on different layers, three-dimensional conductive structures may be formed in the multi-layer circuit structure. As further explained below, such three-dimensional conductive structures may include one or more vertical antenna patches, one or more feeding patches, one or more electrically floating patches, and/or one or more conductive shields.
(25) A vertical antenna patch as used in the illustrated embodiments is formed to extend in the vertical direction, perpendicular to the planes of the layers of the multi-layer circuit structure, thereby allowing a compact vertical antenna design. In this way, an antenna allowing for transmission of radio signals polarized in the vertical direction may be formed in an efficient manner. Further, one or more layers of the multi-layer circuit board may be utilized in an efficient manner for connecting the patch antenna to radio front end circuitry. Specifically, a small size of the patch antenna and short lengths of connections to the patch antenna may be achieved. Further, it is possible to integrate a plurality of such vertical antenna patches in the multi-layer circuit structure. Moreover, the vertical antenna patches may also be utilized for transmission of radio signals polarized in a horizontal direction, extending in parallel to the planes of the layers of the multi-layer circuit structure. Further, also dual-polarization configurations are possible, supporting both the transmission of radio signals polarized in the vertical direction, and transmission of radio signals polarized in a horizontal direction. Accordingly, different polarization directions may be supported in a compact structure.
(26) In the embodiments as further detailed below, it will be assumed that the multi-layer circuit structure is an LTCC. However, it is noted that other technologies could be used as an alternative or in addition to the LTCC technology. For example, the multi-layer circuit structure could be formed as a PCB, based on structured metal layers printed on resin and fiber based substrate layers, or as a combination of an LTCC and PCB. Further, the multi-layer circuit structure could use layers which are based on a combination of a ceramic material and a non-ceramic material, e.g., a combination of a ceramic material and a glass material and/or resin. The technology and materials used to form the multi-layer circuit structure may also be chosen in view of desirable dielectric properties for supporting transmission of radio signals of a certain wavelength, e.g., based on the relation
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(28) where L denotes an effective dimension of the antenna patch, denotes the wavelength of the radio signals to be transmitted, and .sub.r denotes the relative permittivity of the substrate material of the multi-layer circuit structure. In typical implementations, the dielectric constant of the substrate material, i.e., the relative permittivity .sub.r, may be more than 3, e.g., in the range of 3 to 20, typically in the range of 5 to 8.
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(30) In the illustrated antenna device 100, the cavity region 120 allows for reducing propagation of radio signals within the substrate material of the multi-layer circuit structure 110. By the cavity region 120. Accordingly, attenuation or distortion of radio signals can be avoided. In particular, the cavity region 120 may allow for significantly reducing propagation of surface waves along the edge of the multi-layer circuit structure 110.
(31) As further illustrated, the antenna device 100 includes a radio front end circuitry chip 180 which is arranged in a cavity 170 formed in the multi-layer circuit structure 110. Accordingly, electric connections from the radio front end circuitry chip 180 to the antenna patch 130 can be efficiently formed by conductive strips on one or more of the layers of the multi-layer circuit structure. In particular, the electric connections may be formed with short lengths, so that signal losses at high frequencies can be limited. Further, one or more of the layers of the multi-layer circuit structure 110 may also be utilized for connecting the radio front end circuitry chip 180 to other circuitry, e.g., to power supply circuitry or digital signal processing circuitry.
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(33) The non-conductive vias 121 may be left open and thus be filled with air or a similar ambient medium, thereby obtaining a low dielectric constant in the non-conductive vias 121. However, one or more of the non-conductive vias 121 could also be filled with another dielectric material which has a lower dielectric constant than the substrate material of the multi-layer circuit structure 110. For example, if the substrate material is a ceramic material, the dielectric material for filling the non-conductive vias 121 could be a resin. Filling the non-conductive vias 121 with a solid dielectric material may allow for improving mechanical stability of the multi-layer circuit structure 110 in the cavity region 120.
(34) As shown by the examples of
(35) It is noted that the geometric arrangements of the non-conductive vias 121 as illustrated in
(36) In some implementation, conductive structures may be provided on the edges of the cavity region 120. These conductive structures may act as a conductive shielding. This may help to further improve transmission characteristics by for example reducing propagation of surface waves from the antenna patch 130.
(37) In the example of
(38) It is noted that the configuration of the conductive structures on the edge of the cavity region 120 as illustrated in
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(40) As can be seen, the vertical antenna patch 130 extends in a plane which is perpendicular to the layers of the multi-layer circuit structure 110 and extends along the edge of the of the multi-layer circuit structure 110. The vertical antenna patch 130 is formed of multiple conductive strips 131 on different layers of the multi-layer circuit structure 110. The conductive strips 131 are stacked above each other in the vertical direction, thereby forming a three-dimensional superstructure. The conductive strips 131 of the different layers are connected by conductive vias 132, e.g., metalized via holes. As illustrated, the conductive strips 131 and the conductive vias of the vertical antenna patch 130 are arranged in a mesh pattern and form a substantially rectangular conductive structure extending the plane perpendicular to the layers of the multi-layer circuit structure 110 and in parallel to the edge of the multi-layer circuit structure 110. The grid spacing of the mesh pattern is selected to be sufficiently small so that, at the intended wavelength of the radio signals to be transmitted by the vertical antenna patch 130, differences as compared to a uniform conductive structure are negligible. Typically, this can be achieved by a grid spacing of less than a quarter of the vertical and/or horizontal size of the vertical antenna patch 130. It is noted that various kinds of grid structures may be utilized, e.g., based on an irregular spacing of the conductive strips 131 and regular spacing of the vias 132, based on regular spacings both in the horizontal direction and vertical direction, or based on irregular spacings both in the horizontal direction and vertical direction. It is noted that also vias 132 which are non-aligned in the vertical direction could be utilized in the grid structure. Further, it is noted that various numbers of the conductive strips 131 and/or vias 132 may be used.
(41) As mentioned above, the vertical antenna patch 130 may be configured for transmission of radio signals with a vertical polarization or for transmission of radio signals with a horizontal polarization direction. In the case of the horizontal polarization direction, the wavelength of the radio signals which can be transmitted by the vertical antenna patch 130 is determined by an effective horizontal dimension of the vertical antenna patch 130. For example, the horizontal width of the vertical antenna patch 130 (measured along the edge of one of the layers of the multi-layer circuit structure 110) may be used as the effective dimension L to determine the wavelength of radio signals for which the vertical antenna patch 130 is resonant. In the case of the vertical polarization direction, the wavelength of the radio signals which can be transmitted by the vertical antenna patch 130 is determined by an effective vertical dimension of the vertical antenna patch 130. For example, the vertical width of the antenna patch 130 (measured perpendicular to the layers of the multi-layer circuit structure 110) may be used as the effective dimension L to determine the wavelength of radio signals for which the vertical antenna patch 130 is resonant.
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(43) As can be seen, a feeding patch 135 is provided in a plane offset from the vertical antenna patch 130 towards the canter of the multi-layer circuit structure 110. Like the vertical antenna patch 130, also the feeding patch 135 is located in the above-mentioned cavity region 120. The feeding patch 135 is configured for capacitive feeding of the vertical antenna patch 130 and extends in parallel to the vertical antenna patch 130. In the illustrated example, the feeding patch 135 has a smaller size than the vertical antenna patch 130.
(44) Similar to the vertical antenna patch 130, the feeding patch 135 is formed of multiple conductive strips 136 on different layers of the multi-layer circuit structure 110. The conductive strips 136 are stacked above each other in the vertical direction, thereby forming a three-dimensional superstructure. The conductive strips 136 of the different layers of the multi-layer circuit structure 110 are connected by conductive vias 137, e.g., metalized via holes. As illustrated, the conductive strips 136 and the conductive vias of the feeding patch 135 are arranged in a mesh pattern and form a substantially rectangular conductive structure extending the plane perpendicular to the layers of the multi-layer circuit structure 110 and in parallel to the edge of the multi-layer circuit structure 110. The grid spacing of the mesh pattern is selected to be sufficiently small so that, at the intended wavelength of the radio signals to be transmitted by the vertical antenna patch 130, differences as compared to a uniform conductive structure are negligible. Accordingly, the feeding patch 135 may be formed with a similar or the same grid spacing as the vertical antenna patch 130. Similar to the vertical antenna patch 130, the feeding patch 135 may have a regular grid structure or an irregular grid structure.
(45) As further illustrated in
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(47) Further, the depth T of the cavity region 120, the size of the vertical antenna patch 130, and the distance G, and the length L may be set according to the nominal wavelength of radio signals to be transmitted or received via the vertical antenna patch 130. When assuming that the vertical antenna patch 130 is used in a quarter wave patch antenna configuration, the vertical or horizontal size of the vertical antenna patch 130 correspond to a quarter of the nominal wavelength, and the distance G may be less than a quarter of the nominal wavelength. Also the depth T of the cavity region may then be in the range of a quarter of the nominal wavelength or less. If the vertical antenna patch 130 is used in a half wave patch antenna configuration, the grounding patch 134 may be omitted and the vertical or horizontal size of the vertical antenna patch 130 may correspond to half of the nominal wavelength. In the direction which does not correspond to the polarization direction of the radio signals to be transmitted on received via the vertical antenna patch 130, a slightly smaller size of the vertical antenna patch 130 may be used.
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(49) In a first stage, denoted by (I), multiple sheets 710 of the substrate material are provided. Each of these sheets 710 corresponds to an individual layer of the multi-layer circuit structure 110 to be formed. The individual sheets 710 may be cut to a shape which is determined in accordance with the outer geometry of the multi-layer circuit structure 110 to be formed. Here, it is noted that the shape of the individual sheets 710 may differ from layer to layer.
(50) In a second stage, denoted by (II) via holes 720, 721, 722, 723, 724, 725 are formed in the individual sheets 710. As illustrated, the holes 720, 721, 722, 723, 724, 725 may be formed different sizes. The holes may be formed by punching, drilling, machining, etching or a combination of such techniques. In the illustrated example, the holes 721, 722, 723, 724, 725 have the purpose of forming the above-mentioned non-conductive vias 121 and the above-mentioned conductive vias 124, 132, 137. The hole 720 has the purpose of forming the above-mentioned cavity 170 for holding the radio front end circuitry chip 180. Here, it is noted that the shape, number, and/or positions of holes may differ from layer to layer.
(51) In a third stage, denoted by (III), some of the holes 720, 721, 722, 723, 724, 725 are filled with conductive material, such as metal. In the illustrated example, these are the holes 723 and 725. Other holes, in the illustrated example the holes 720, 721, 722, and 724, are left empty or filled with a solid dielectric material having a lower dielectric constant than the substrate material of the sheets 710. Further, conductive strips 726, 727 are formed on one or both sides of the individual sheets, e.g., by depositing a metallic layer. Here, it is noted that the filling of holes may differ from layer to layer and/or the shape, number, and/or positions of conductive strips may differ from layer to layer.
(52) In a fourth stage, denoted by (IV), the individual layers 710 are aligned and stacked, and the multi-layer circuit structure 110 is formed by laminating the individual layers 710 on to each other. In the illustrated example, this illumination is assumed to be achieved by co-firing at low temperature. However, other lamination techniques could be used in addition or as an alternative.
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(54) It is noted that in a configuration with multiple vertical antenna patches 130 as illustrated in
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(56) As illustrated, the antenna device 102 differs from the antenna device 101 in that it further includes electrically floating patches 140. For each of the vertical antenna patches 130, a corresponding floating patch 140 is provided. The floating patch 140 is coupled only capacitively to the corresponding vertical antenna patch 130 and does not have any conductive coupling to ground or some other fixed potential.
(57) As illustrated, the floating patch 140 is arranged in a plane which is offset from the corresponding vertical antenna patch 130 in a direction towards a periphery of the multi-layer circuit structure 110. As illustrated in
(58) This enhancement of the useful bandwidth can for example be seen from simulation results as shown in
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(60) The distance H of the floating patch 140 to the vertical antenna patch 130 may be in the range from 1 mm to 4 mm. Simulations have shown that in this range the distance H there is no significant dependence of the resulting resonant frequency on the value of the distance H. Accordingly, stable impedance matching can be achieved even in implementations where the distance H is less precisely controlled. Examples of such implementations include configurations where the floating patch is not integrated within the multi-layer circuit structure 110, but is rather provided on a separate element, such as on a casing element like a part of a case or housing which accommodates the antenna device 102. Examples of such configurations are illustrated in
(61) In the example of
(62) It is noted that while in the example of
(63) In the example of
(64) It is noted that while in the example of
(65) In scenarios where the above-described antenna devices 100, 101, 102 are incorporated into a case or housing, this housing would typically be formed at least in part of a non-conductive and thus dielectric material. In this way, it can be avoided that the case or housing acts as a shielding with respect to the radio signals transmitted via the vertical antenna patch 130. However, the use of a dielectric material in the case or housing may cause distortion and/or refraction of the radio signals when passing through the dielectric material of the case or housing. This effect increases with increasing frequency of the radio signals and maybe significant in the case of radio signals in the in the millimeter wavelength range, corresponding to frequencies in the range of about 10 GHz to about 100 GHz. In the following, implementations will be described which allow for addressing such effects on the radio signals when passing through a part of a case or housing which is formed of a dielectric material. This is achieved by further providing the above-described antenna devices 100, 101, 102 with a dielectric patch in which the dielectric constant varies according to a certain variation pattern.
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(68) Although
(69) As further illustrated in
(70) Various configurations may be utilized for providing the antenna device 101, 101, or 102 with the above-described dielectric patch 150 or dielectric patches 150. Examples of such configurations will now be further described with reference to
(71) In the example of
(72) In the example of
(73) In the example of
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(75) As further illustrated, the communication device 300 also includes one or more communication processor(s) 340. The communication processor(s) 340 may generate or otherwise process communication signals for transmission via the antenna devices 310. For this purpose, the communication processor(s) 340 may perform various kinds of signal processing and data processing according to one or more communication protocols, e.g., in accordance with a 5G cellular radio technology.
(76) It is to be understood that the concepts as explained above are susceptible to various modifications. For example, the concepts could be applied in connection with various kinds of radio technologies and communication devices, without limitation to a 5G technology. The illustrated antenna devices may be used for transmitting radio signals from a communication device and/or for receiving radio signals in a communication device. Further, it is to be understood that the illustrated antenna structures may be subjected to various modifications concerning antenna geometry, and various shapes of the antenna patch, feeding patch, floating patch, and/or dielectric patch could be utilized. For example, the illustrated rectangular shapes of the antenna patch, feeding patch, floating patch, or dielectric patch could be modified to more complex shapes, e.g., L-like shape, F-like shape, H-like shape. Further, also utilization of curved shapes, such as circular or elliptic would be possible. Further, it is noted that individual features of the antenna devices as described above may be combined in various ways. For example, the above-mentioned dielectric patches could also be utilized for antenna devices which do not include the above-mentioned cavity region.