Compact, lightweight shielded enclosures and related methods
10881035 ยท 2020-12-29
Assignee
Inventors
Cpc classification
International classification
Abstract
Compact, integral and ergonomic lightweight shielded enclosures provide a high level of acoustic, RF, EMI, EMP and CBR protection.
Claims
1. An integral, lightweight radio-frequency (RF) and acoustically shielded enclosure comprising: a plurality of lightweight housings forming a structure connected together for providing at least physical security, the connected structure comprising at least one opening; an inner structure comprising a lightweight frame for supporting one or more RF attenuation layers for attenuating RF signals; one or more acoustical attenuation layers for attenuating acoustical signals; and a lightweight cover operable as a door to allow ingress to, and egress from, the enclosure through the at least one opening.
2. The enclosure as in claim 1 wherein the lightweight housings comprise a carbon fiber material or fiberglass.
3. The enclosure as in claim 1 wherein the lightweight cover comprises a carbon fiber material or fiberglass.
4. An integral, lightweight radio-frequency (RF) and acoustically shielded enclosure comprising: a plurality of lightweight housings forming a structure connected together for providing at least physical security, the connected structure comprising two openings; an inner structure comprising a lightweight frame for supporting one or more RF attenuation layers for attenuating RF signals; one or more acoustical attenuation layers for attenuating acoustical signals; and a plurality of lightweight covers, each operable as a door to allow ingress to, and egress from, the enclosure through one of the openings.
5. An integral, lightweight radio-frequency (RF) and acoustically shielded enclosure comprising: a plurality of lightweight housings forming a structure connected together for providing at least physical security, the connected structure comprising at least one opening; a spacer section configured between two of the housings; an inner structure comprising a lightweight frame for supporting one or more RF attenuation layers for attenuating RF signals; one or more acoustical attenuation layers for attenuating acoustical signals; and a lightweight cover operable as a door to allow ingress to, and egress from, the enclosure through the opening.
6. An integral, lightweight radio-frequency (RF) and acoustically shielded enclosure comprising: a plurality of lightweight housings forming a structure connected together for providing at least physical security, the connected structure comprising two openings; a spacer section configured between two of the housings; an inner structure comprising a lightweight frame for supporting one or more RF attenuation layers for attenuating RF signals; one or more acoustical attenuation layers for attenuating acoustical signals; and a plurality of lightweight covers, each operable as a door to allow ingress to, and egress from, the enclosure through one of the openings.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Exemplary embodiments of the invention are described herein and are shown by way of example in the drawings. Throughout the following description and drawings, like reference numbers/characters refer to like elements
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(12) To the extent that any of the figures or text included herein depicts or describes dimensions, weights, or operating parameters it should be understood that such information is merely exemplary to aid the reader in understanding the embodiments described herein. It should be understood, therefore, that such information is provided to enable one skilled in the art to make and use an exemplary embodiment of the invention without departing from the scope of the invention.
DETAILED DESCRIPTION OF THE INVENTION, WITH EXAMPLES
(13) It should be understood that, although specific exemplary embodiments are discussed herein, there is no intent to limit the scope of the present invention to such embodiments. To the contrary, it should be understood that the exemplary embodiments discussed herein are for illustrative purposes, and that modified and alternative embodiments may be implemented without departing from the scope of the present invention.
(14) It should also be noted that one or more exemplary embodiments may be described as a process or method. Although a process/method may be described as sequential, it should be understood that such a process/method may be performed in parallel, concurrently or simultaneously. In addition, the order of each step within a process/method may be re-arranged. A process/method may be terminated when completed and may also include additional steps not included in a description of the process/method.
(15) As used herein, the term and/or includes all combinations of one or more of the associated listed items. As used herein, the singular forms a, an and the are intended to include the plural form, unless the context and/or common sense indicates otherwise. It should be further understood that the terms comprises, comprising,, includes and/or including, when used herein, specify the presence of stated features, systems, subsystems, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, systems, subsystems, steps, operations, elements, components, and/or combinations thereof.
(16) As used herein, the designations first, second, etc., is purely to distinguish one component (e.g., element, component, side, etc.,) or part of a process from another and does not indicate an importance, priority or status. In fact, the component or parts of a process could be re-designated (i.e., re-numbered) and it would not affect the operation of the enclosures or methods provided by the present invention.
(17) Yet further, when one part of an enclosure or system is described or depicted as being connected to another part using a connection (or single line in a figure) it should be understood that practically speaking such a connection (line) may comprise (and many times will comprise) more than one physical connection.
(18) It should be noted that the enclosures and methods illustrated in the figures are not drawn to scale, are not representative of an actual shape or size and are not representative of any actual enclosure, system, layout, manufacture's drawing or visual. Rather, the enclosures and systems, etc., are drawn to simply help explain the features, functions and processes of exemplary embodiments of the present invention described herein and covered by the claims set forth at the end of this description. It should be further understood that any dimensions, weights, sizes, are merely exemplary and non-limiting (unless otherwise indicated herein) and are presented to assist the reader and those skilled in the art to understand the features, functions and processes of exemplary embodiments of the present invention described herein and covered by the claims set forth at the end of this description.
(19) The phrase enclosure means a structure comprising elements that satisfy at least the requirements of the following: (i) a Sensitive Compartmented Information Facility (SCIF), or a Telecommunications Electronics Material Protected from Emanating Spurious Transmissions (TEMPEST) SCIF, or a Temporary Secure Working Area (TWSA) or an equivalent or higher secured structure and (ii) military specification MIL-STD-188-125-2 (RF shielding), (iii) STC-30 (sound transmission) and (iv) the Technical Specification for Construction and Management of Sensitive Compartmented Information Facilities, Version 1.4, IC Tech Spec-for ICD/ICS 705 dated Sep. 28, 2017.
(20) The phrases interior, inner or internal mean inside or within an enclosure or a surface that can be touched by an individual inside an enclosure while the phrase exterior, outer or external mean the opposite, i.e., outside an enclosure or a surface that cannot be touched by an individual while inside an enclosure.
(21) As used herein, the term embodiment or exemplary refers to one example of the present invention.
(22) As used herein the phrase operable to means functions to.
(23) The phrase integral means an enclosure that, though it comprises multiple elements, is configured as one unit such that when the enclosure arrives at a location where it is to be used, the elements making of up the enclosure do not have to be constructedthey are already constructed.
(24) As used herein, the phrase module and component may be used synonymously herein. As used herein lightweight means hand-carriable by no more than two individuals. For example, a lightweight, compact enclosure that includes an integral, protective housing, inner structure (with a multi-beam frame) and door provided by the present invention may weigh less than 150 pounds (without electronics, communications, lighting, air circulatory systems installed).
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(26) The support structure 4 may comprise a carbon fiber or fiberglass that is extremely light weight. In an embodiment, the structure 4 may include structure that rotates a top portion of the structure as well as adjusts the height of the top portion as measured from the floor of the enclosure 1. These features allow for ease of entry and exit from the enclosure 1, for example. A replaceable padding or padded covering may be provided over the top portion (not shown in figure) for additional comfort or to absorb vibrations if the enclosure is used as a part of moving vehicle, for example.
(27) Still further, the structure 4 may include a hollow cavity (not shown in figure) that functions to allow insertion of, and holding of, electronics that are operable to make the enclosure electronically secure and actively, acoustically secure (e.g. 10 amp power filter), provide communications (e.g., signal filters, 5 way Ethernet filters), uninterruptible power supply, battery, active sound unit and/or that holds equipment that assist in conditioning the air inside the enclosure 1 (e.g., fans, air filters, cooling unit, along with waveguide vents on input and exhaust trunks (not shown in Figures), high level air filtering intake cartridges), and/or functions as a physical and/or electronic safe for holding confidential documents and/or sensitive equipment. It should be understood, however, that the electronics and equipment just described may be configured as a part of another section other than structure 4 as well. As described further below, the enclosure 1 may further comprise one or more lights and light support structures (e.g., LED, ambient, reading light and night lights) and intensity controls and switches for illuminating the inside of the enclosure 1.
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(29) Referring now to
(30) It should be understood that inner structures provided by the present invention, such as structure 3 shown in
(31) Continuing, the multi-beam frame 9 may function to support one or more radio-frequency (RF) and other shielded layers (described elsewhere herein), and the electronics, lighting and personal electronics (also described elsewhere herein). Each of the layers or other components within an enclosure may be connected to the frame using known connection means or laid over the frame. Accordingly, because the frame provides a means of connecting and/or supporting the RF shielded layers and other elements, there is no need to connect the layers and elements to the housing (e.g., to housing 2a or 2b). This in turn eliminates or reduces the need to create an indentation, hole or other opening in the housing where unwanted signals may penetrate or confidential signals may escape. Further, because the frame 9 is supporting the layers and other elements forces on the housing are reduced. This helps maintain the structural integrity of the housing (i.e., the likelihood that the structure of the housing will be weakened or fail is reduced). It can be said that frames provided by the present invention allow the RF attenuation layers (and their respective function of attenuating RF signals) to be separated or decoupled, from the exterior protective housing that provides physical security.
(32) In embodiments, each beam 9a to 9n may be hollow, (i.e., one or more beams of the multi-beam frame 9 may be hollow) though in other embodiments a beam may be substantially solid. It should be understood that the length, weight and cross-sectional dimensions (e.g., diameter) of a given beam may vary depending on the size of a given frame, load bearing requirements and position within a frame among things. The cross-sectional diameter of a beam 9a to 9n may circular in shape, though it should be understood that beams provided by the present invention may have various other cross-sectional shapes and dimensions, such as rectangular, triangular, hexagonal, etc., to name just a few examples. The cross-sectional dimensions of the beams provided by the present invention (and used as a part of each frame) may be varied to satisfy a given enclosure's shape, size, application, use and/or environment. In embodiments of the invention, the frame 9 may be configured so that the beams 9a to 9n provide a very strong structure, and multiple points of attachment for a shielded layer or other element.
(33) The beams 9a to 9n may be connected together using lightweight connectors 90a to 90n (where n is the last connector). An exemplary connector may comprise a channel sections, where a beam 9a to 9n may be inserted and then fixed to the channel section using an adjustable pin or screw (not shown in figures). In one embodiment, each of the connectors 90a to 90n may comprise a carbon or nylon material. Depending on its location, a particular connector 90a to 90n may be configured as a corner connector or T-shaped connector.
(34) In an embodiment, the housings and corresponding inner structure 3 that includes a multi-beam frame and connectors may form an integral, one-piece lightweight, protective enclosure when fabricated such that when the enclosure 1 is shipped to a site where it is to be used there may be no need to construct the housings and inner structure (along with its frame).
(35) Turning now to
(36) It should be understood that the inventive enclosures depicted in the figures herein may additionally comprise a material, materials or layers of one or more different material or materials that function to attenuate acoustic, EMI/RF, EMP and infrared signals, for example, and prevent penetration of chemical, biological and/or radioactive (CBR) gases and contaminants in order to form a secure environment within the enclosures. For example, one or more layers of a sound attenuation material (e.g., a mass loaded vinyl, sound deadening paint, melamine foam) may be positioned between the frame 9 and outer housings 2a,2b. In yet another embodiment, one or more layers of the sound attenuation material for attenuating acoustical signals may be integral to the outer housings 2a, 2b (see element 202 in
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(38) Though some embodiments shown in the figures depict a single cover or door 2c, it should be understood that the present invention provides embodiments that include more than one cover or door. For example,
(39) Alternatively, the second lightweight cover 200d may not function as a door but simply as an extension of housing 200b to add extra volume (interior space) to the enclosure 100.
(40) Referring now to
(41) Elements 41 to 43 may comprise a carbon fiber or fiberglass material that is extremely light weight. In an embodiment, top portion 42 may rotate and whose height may be adjusted by the base 41. These features allow for ease of entry and exit from the enclosure 100, for example. Th top portion 42 may include a replaceable padding or padded covering for additional comfort or to absorb vibrations if the enclosure 100 is used as a part of moving vehicle, for example.
(42) Still further, the personal sitting and support structure may include a hollow cavity (not shown in figure) that functions to allow insertion of, and holding of, electronics that are operable to make the enclosure electronically secure and actively, acoustically secure (e.g. 10 amp power filter), provide communications (e.g., signal filters, 5 way Ethernet filters), uninterruptible power supply, battery, active sound unit and/or that holds equipment that assist in conditioning the air inside the enclosure 1 (e.g., fans, air filters, cooling unit, along with waveguide vents on input and exhaust trunks (not shown in Figures), high level air filtering intake cartridges), and/or functions as a physical and/or electronic safe for holding confidential documents and/or sensitive equipment. It should be understood, however, that the electronics and equipment just described may be configured as a part of another section other than the personal sitting and support structure as well.
(43) The enclosure 100 may further comprise one or more lights and light support structures (e.g., LED, ambient, reading light and night lights) and intensity controls and switches for illuminating the inside of the enclosure 100.
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(45) As shown in
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(48) The present invention also provides compact enclosures that may hold two or more individuals or may provide for additional space for a single individual. For example,
(49) Continuing,
(50) Exemplary dimensions of the enclosures set forth in
(51) Table 1
(52) Example Enclosure 1: External Dimensions: Width 33 Length 46 Height 64 Internal Dimensions: Width 30 Length 43 Height 61 Example Enclosure 2: External Dimensions: Width 43 Length 46 Height 64 Internal Dimensions: Width 40 Length 43 Height 61 Example Enclosure 3: External Dimensions: Width 68 Length 46 Height 64 Internal Dimensions: Width 65 Length 43 Height 61
(53) As noted previously, however, the dimensions shown in
(54) To ensure that the users of enclosures provided by the present invention had sufficient space (volume) inside an inventive enclosure, to optimize ingress and egress from and to inventive enclosures, and to minimize claustrophobic structures, the inventors studied designs, data and statistics from the automotive, airline and industrial industries. In accordance with embodiments of the invention, the internal dimensions of the inventive enclosures maximize space while minimizing claustrophobia (see FIGS. 7A to 7D, for example) and the dimensions of the doors optimize ingress and egress. Further, the support structures and work areas included in enclosures provided by the present invention may be ergonomically configured to provide comfort for the user.
(55) In embodiments of the invention, the enclosures depicted in
(56) Due to the compact and lightweight nature of the modules/components of each enclosure described herein (e.g., less than 150 lbs.), enclosures provided by the present invention are easily set-up and installed. In an example, an inventive enclosure may be set-up by two people in less than one hour, for example.
(57) The description above provides some examples of the scope of the present invention. It is not intended to be an exhaustive description of the many examples of the invention. Such a description would be impractical to write. That said, other compact, lightweight enclosures that include a different number of modules/components than the number shown in the figures herein or an integrated enclosure that includes two or fewer modules/components fall within the scope of the invention. Further, inventive packaging or containers for shipping the inventive enclosures fall within the scope of the invention. Variations of the examples given within are considered to be within the scope of the present invention.