Power generator
10879690 ยท 2020-12-29
Assignee
Inventors
Cpc classification
H02H1/0092
ELECTRICITY
H02H7/06
ELECTRICITY
H02P9/00
ELECTRICITY
International classification
Abstract
A power generator includes: an output information acquisition unit which acquires output information including power-generating component capacity information indicative of a capacity of a power-generating component and output frequency information indicative of an output frequency of the power generator; an ammeter which measures a current flowing through a distribution path; a breaker provided in the distribution path; and a controller. The controller calculates an allowable current based on the output information, and controls the breaker to interrupt the distribution path when a current measured by the ammeter exceeds the allowable current.
Claims
1. A power generator outputting electric power generated by a power-generating component, the power generator comprising: an output information acquisition unit which acquires output information including power-generating component capacity information indicative of a capacity of the power-generating component and output frequency information of the power generator, the output information acquisition unit including a frequency measurement unit which acquires the output frequency information through measurement; an ammeter which measures a current flowing through a distribution path; and a breaker provided in the distribution path, wherein the power generator further comprises a controller which calculates an allowable current that is allowed to flow through the distribution path based on the output information including the power-generating component capacity information and the output frequency information obtained through the measurement of the frequency measurement unit, the controller controlling the breaker to interrupt the distribution path when a measured current measured by the ammeter exceeds the allowable current.
2. The power generator of claim 1, wherein the controller controls the breaker to interrupt the distribution path when the measured current measured by the ammeter exceeds the upper limit current in a situation where the allowable current is larger than a predetermined upper limit current.
3. The power generator of claim 1, further comprising an alarm which gives an alert when a ratio of the measured current measured by the ammeter to the allowable current exceeds a predetermined ratio.
4. A power generator outputting electric power generated by a power-generating component, the power generator comprising: an output information acquisition unit which has a voltage measurement unit acquiring output voltage information of the power generator through measurement, the output information acquisition unit acquiring power-generating component capacity information indicative of a capacity of the power-generating component; an ammeter which measures a current flowing through a distribution path; a breaker provided in the distribution path; and a controller which calculates an allowable current that is allowed to flow through the distribution path based on the power-generating component capacity information and the output voltage information measured by the voltage measurement unit, the controller controlling the breaker to interrupt the distribution path when a measured current measured by the ammeter exceeds the allowable current.
5. The power generator of claim 4, wherein the controller changes the allowable current in response to a variation in the measured voltage measured by the voltage measurement unit.
6. The power generator of claim 4, wherein the power generator is configured to be able to switch an output voltage by switching a plurality of windings between serial connection and parallel connection, an intermediate node of the plurality of windings is provided with a switching unit which switches between the serial connection and the parallel connection, and the voltage measurement unit measures a voltage value of the intermediate node, and acquires the output voltage information based on the voltage value of the intermediate node and a connection state of the switching unit.
7. The power generator of claim 4, wherein the controller controls the breaker to interrupt the distribution path when the measured current measured by the ammeter exceeds the upper limit current in a situation where the allowable current is larger than a predetermined upper limit current.
8. The power generator of claim 4, further comprising an alarm which gives an alert when a ratio of the measured current measured by the ammeter to the allowable current exceeds a predetermined ratio.
9. A power generator outputting electric power generated by a power-generating component, the power generator comprising: an output information acquisition unit which acquires output information including power-generating component capacity information indicative of a capacity of the power-generating component, and output frequency information and output voltage information of the power generator, the output information acquisition unit including a frequency measurement unit which acquires the output frequency information through measurement, and a voltage measurement unit which acquires the output voltage information through measurement; an ammeter which measures a current flowing through a distribution path; a breaker provided in the distribution path; and a controller which identifies a rated output of the power generator based on the output information including the power-generating component capacity information, the output frequency information measured by the frequency measurement unit, and the output voltage information measured by the voltage measurement unit, the controller controlling the breaker to interrupt the distribution path when a measured output calculated based on the measured current measured by the ammeter and the output voltage information exceeds the rated output.
10. The power generator of claim 9, further comprising: an alarm which gives an alert when a ratio of the measured output to the rated output exceeds a predetermined ratio.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION
(8) An embodiment of the present disclosure will be described in detail with reference to the accompanying drawings. The following description of a preferred embodiment is merely exemplary one in nature and does not intend to limit the present disclosure, applications or use thereof.
(9) <Configuration of Power Generator>
(10)
(11) The overcurrent detection substrate 4 includes an output information acquisition unit 5 which acquires output information from the three-phase winding 2, and a controller 6 which controls various functions of the power generator. Further, a breaker 7, and a current transformer (CT) sensor 8 serving as an ammeter are mounted on a distribution line of each phase as a distribution path connecting the three-phase winding 2 and each of the three-phase output terminals R, S, and T. Each phase of the three-phase winding 2 includes separate first and second windings 21 and 22, which generate voltages equal to each other. The output switching unit 3 can be implemented by a terminal block, a cam switch, or a magnetic switch, for example.
(12)
(13) Serial Connection Configuration
(14) The serial connection configuration illustrated in
(15) The output information acquisition unit 5 includes a voltage measurement unit 51, a frequency measurement unit 52, and a setting unit 53. The voltage measurement unit 51 and the frequency measurement unit 52 are connected to the relay terminals TR and TT.
(16) The voltage measurement unit 51 acquires output voltage information and functions: (1) to determine the voltage class of the power generator 1 (see wiring Nv1); and (2) as a voltmeter measuring a voltage value (see wiring Nv2). That is to say, the output voltage information includes: (1) voltage class information of the power generator 1 (e.g., information indicating what voltage class the power generator 1 has); and (2) information on a measured value of the output voltage (a measured voltage) of the power generator 1.
(17) The following describes (1) the acquisition of the voltage class information of the power generator 1.
(18) The following describes (2) the acquisition of the measured voltage of the power generator 1. In
(19) The frequency measurement unit 52 measures an output frequency of the power generator 1 based on an input voltage from the relay terminals TR and TT. The output frequency of the power generator 1, which varies by region, is generally 50 Hz or 60 Hz. Consequently, the frequency measurement unit 52 determines at which frequency of 50 Hz or 60 Hz the power generator is driven, for example, as frequency information of the power generator 1. When the power generator 1 uses an engine, the frequency may be converted into the number of revolutions to be measured (determined). The value measured as the output frequency will be referred to as a measured frequency of the power generator 1.
(20) The voltage inputted to the voltage measurement unit 51 and the frequency measurement unit 52 is not limited to the voltage between TR and TT. For example, an input voltage inputted to at least one of the voltage measurement unit 51 or the frequency measurement unit 52 may be a voltage between TR and TS or a voltage between TS and TT in place of the voltage between TR and TT. The voltage measurement unit 51 may monitor all the line voltages among TR, TS, and TT, or average the line voltages among TR, TS, and TT to be the measured voltage, for example. A phase voltage between the neutral point O and each phase may be used as the measured voltage. The same applies to a position and method of measurement by the frequency measurement unit 52.
(21) The setting unit 53 is able to set a type of the power generator 1. The type of the power generator 1 designates, for example, a model classified by the magnitude of the capacity of the three-phase winding 2 (hereinafter referred to as a power-generating component capacity), and is identified at the manufacture of the power generator 1. The output information acquisition unit 5 acquires the power-generating component capacity information, which is the information on the power-generating component capacity, from the type of the power generator 1 set in the setting unit 53. The setting unit 53 may be configured to enable a user to enter information, and may be comprised of a switch, for example. This configuration allows the same overcurrent detection substrate 4 to be used in power generators 1 different in the power-generating component capacity.
(22)
(23) The controller 6 monitors whether the overcurrent or the overload has occurred or not. The controller 6 is able to give an alert and/or output a trip control signal CS1 to allow the breaker 7 to trip when at least one of a predetermined overcurrent condition or a predetermined overload condition is satisfied. Specifically, the controller 6 includes the rated output identification unit 61, a computing unit 62 performing various kinds of computations such as a calculation of the allowable current, the memory 63 storing therein a table TB as illustrated in
(24) The rated output identification unit 61 has the function of identifying the rated output based on the output information acquired by the output information acquisition unit 5. For example, the rated output identification unit 61 compares a set value set by the setting unit 53, the measured frequency measured by the frequency measurement unit 52, and the class information determined by the voltage measurement unit 51 in the output information acquisition unit 5 with the table TB of the memory 63 to identify the rated output of the power generator 1. Specifically, in
(25) The computing unit 62 calculates the allowable current based on the rated output identified by the rated output identification unit 61 and the measured voltage measured by the voltage measurement unit 51.
(26) The comparing unit 64 compares a predetermined reference value with at least one of a measured current detected by the CT sensor 8 or a measured output calculated by the formula the measured currentthe measured voltage>3. In accordance with the comparison result, the comparing unit 64 displays an alarm display unit 72 (e.g., an alarm lamp 72) via the display controller 65, and/or outputs the trip control signal CS1 to trip the breaker 7. The reference numeral 71 denotes a voltage display unit capable of displaying the measured voltage, and the reference numeral 73 denotes a current display unit capable of displaying a current of a selected phase. The display unit may be configured to display specific voltage values, and/or an indicator lamp which is turned on/off in different manners in accordance with the voltage class (200 V/400 V).
(27) Parallel Connection Configuration
(28) The parallel connection configuration illustrated in
(29) In the parallel connection configuration, the three-phase winding 2 includes the first and second windings 21 and 22 connected in parallel between the neutral point O and each of the three-phase output terminals R, S, and T. Specifically, one end of each of the first and second windings 21 and 22 for each phase is connected to the common neutral point terminal TO of the output switching unit 3, and the other end thereof is connected to a distribution line as a distribution path connected to an associated one of the output terminals R, S, and T. In the parallel connection configuration, both of the first and second windings 21 and 22 are not connected to the relay terminals TR and TT.
(30) Regarding (2) the acquisition of the output voltage value of the power generator, the voltage measurement unit 51 in the configuration of
(31) <Tripping of Breaker of Power Generator>
(32) The following describes in detail how the breaker 7 trips when overcurrent or overload occurs in the power generator 1 with reference to
(33) First, in Step S1, the controller 6 identifies the rated output and the upper limit current and calculates the allowable current, based on the output information acquired by the output information acquisition unit 5.
(34) Identification of Rated Output and Upper Limit Current and Calculation of Allowable Current
(35) The following specifically describes how the rated output and the upper limit current are identified and how the allowable current is calculated with reference to
(36) First, in Step S11, the output information acquisition unit 5 acquires the power-generating component capacity information set in the setting unit 53. Specifically, the output information acquisition unit 5 reads the set value set in the setting unit 53. In Step S12, the output information acquisition unit 5 acquires the measured frequency from the frequency measurement unit 52.
(37) In Step S13, the rated output identification unit 61 identifies the rated output based on the set value (the power-generating component capacity information) of the setting unit 53 and the measured frequency that have been received. When both of the switches of the setting unit 53 are OFF and the frequency is 50 Hz, for example, the rated output is 20 [kVA].
(38) Next, the rated output identification unit 61 refers to the table TB checks the voltage class information of the power generator 1 acquired by the voltage measurement unit 51 in Step S14 and the rated output identified in Step S13 against the table TB to identify the upper limit current. When the rated output is 20 [kVA] and the voltage class of the power generator 1 is 400 V, for example, the rated output identification unit 61 identifies the upper limit current as Im21 [A]. The computing unit 62 acquires the measured voltage of the power generator 1 from the voltage measurement unit 51, and calculates the allowable current which is allowable as an output current of the power generator 1 based on the measured voltage and the rated output. The allowable current can be calculated using, for example, an expression of linear approximation as illustrated by a thick line in
(39) Referring back to
(40) After the determination whether the ratio of the measured current to the upper limit current does not exceed the predetermined ratio It1 in Step S3, or in place of Step S3, whether the alert is necessary or not may be determined based on the rated output and the measured output. For example, when the ratio of the measured output (the measured currentthe measured voltage3) to the rated output identified in Step S13 exceeds a predetermined ratio Ptx, the alarm lamp 72 may be turned on.
(41) Next in Step S5, the comparing unit 64 determines whether the ratio of the measured current measured by the CT sensor 8 to the upper limit current does not exceed a predetermined ratio It2 (It2>It1). If the ratio exceeds the predetermined ratio (Yes is selected in Step S5), the comparing unit 64 outputs the trip control signal CS1 to trip the breaker 7 (Step S6). In contrast, if the ratio does not exceed the predetermined ratio It2 (No is selected in Step S5), the flow proceeds to Step S7. In Step S6, the comparing unit 64 may cause the breaker 7 to trip at the moment when the ratio of the measured current to the upper limit current has exceeded the predetermined ratio It2, or may cause the breaker 7 to trip after a period corresponding to the ratio of excess (a load factor) has passed. The same applies to the case in which the breaker 7 trips through a transition from Step S7 described below to Step S6.
(42) In Step S7, the comparing unit 64 determines whether the ratio of the measured output to the rated output identified in Step S13 does not exceed a predetermined ratio Pt (Pt>Ptx). If the ratio exceeds the predetermined ratio Pt (Yes is selected in Step S7), the comparing unit 64 outputs the trip control signal CS1 to cause the breaker 7 to trip (Step S6). In contrast, if the ratio does not exceed the predetermined ratio Pt (No in Step S7), the process returns to S1.
(43) According to the embodiment described above, the allowable current that can flow as the output current can be calculated or the rated output can be identified based on the output information acquired by the output information acquisition unit 5 even if the power generator is installed in a different region where the rated voltage and the rated frequency are different from the current region, and the breaker can trip based on these values. This enables the power generator 1 according to the present embodiment to automatically set appropriate tripping characteristics in response to the rated voltage and/or the rated frequency that varies region by region. Further, even in an environment in which the measured voltage varies, appropriate tripping characteristics can be automatically set.
(44) For example, the breaker 7 can trip based on a fixed value (e.g., a fixed current value) set in advance. However, when the current value is fixed, the output may vary in response to the variations in the rated voltage of a load. Variations in the load may change the output voltage. In such cases, when the breaker is configured to trip based on the fixed value as described above, overload may occur, or the breaker may trip at a current lower than the allowable current. However, the technique of the present embodiment can prevent such problems.
(45) The output frequency information of the power generator and the voltage class information of the power generator can be identified through the measurement. This can improve user's convenience, and can avoid mistakes or omission in settings.
(46) As described above, to make a single-specification power generator usable in regions different in rated voltage and/or rated frequency, a thermal relay can be used to allow the breaker to trip. In this case, an interrupting current of the thermal relay requires adjustment based on the rated voltage and the rated frequency in a region where the power generator is used. Further, when the output of the power generator 1 varies through the user's adjustment of the output voltage in in response to the load, the interrupting current of the thermal relay requires adjustment.
(47) In contrast, the power generator 1 according to the present embodiment calculates the allowable current that can flow as the output current based on the output information acquired by the output information acquisition unit 5, and allows the breaker 7 to trip based on the allowable current. Thus, no thermal relay is required, and adjustment of the interrupting current is unnecessary. Since the thermal relay is no longer necessary, the trip of the breaker is not affected by the temperature of the internal elements and the temperature of the casing. For example, the thermal relay is brought into a so-called cold start situation in which the trip delays when internal elements are low in temperature at the start of the operation. Then, when energized continuously, the thermal relay is brought into a so-called hot start situation in which the trip is advanced. The power generator of the present embodiment has no such problems. Further, the CT sensor can be downsized, and the whole measurement range of the CT sensor can be used (see the solid line in
(48) Further, in the present embodiment, as illustrated in
(49) The embodiment and modifications thereof have just been described as examples of the technique disclosed in the present application. However, the present disclosure is not limited to those exemplary embodiments, but is also applicable to other embodiments which are altered or substituted as needed. The components described in the above embodiment can be combined to provide a new embodiment.
Other Embodiments
(50) In the embodiment described above, the output frequency information is acquired through the measurement by the frequency measurement unit 52, but this is not limiting. For example, a frequency setting unit (not illustrated) such as a dip switch may be provided for the setting unit. In this case, the rated output identification unit 61 acquires a set value of the frequency setting unit in place of the frequency measured by the frequency measurement unit 52 to identify the rated output.
(51) The output voltage information is acquired through the measurement by the voltage measurement unit, but this is not limiting. For example, a set value of the voltage setting unit may be acquired. Specifically, the computing unit 62 acquires the set value of the voltage setting unit in place of the voltage measured by the voltage measurement unit 51, and identifies the upper limit current and calculates the allowable current based on this set value and the rated output identified by the rated output identification unit 61. For a power generator corresponding to a fixed value output only, such as an output at the rated voltage only, the fixed value can be used as the output voltage information. However, using the measured voltage is advantageous because optimum operation which is more suitable for an actual usage environment can be achieved as described above.
(52) The present disclosure can advantageously provide a power generator that can automatically provide a breaker with optimum tripping characteristics even in regions different in rated voltage and/or rated frequency.