Exhaust gas analysis device, exhaust gas analysis method and storage medium recording programs for exhaust gas analysis device
10876929 ยท 2020-12-29
Assignee
Inventors
Cpc classification
International classification
Abstract
The present claimed invention provides an exhaust gas analysis system using a dilution sampling method with an exhaust gas analysis device that can calculate a measured value such as a concentration of a component to be measured in an exhaust gas with higher accuracy. The exhaust gas analysis device analyzes a diluted exhaust gas, and comprises an analyzing part that measures a component to be measured in the diluted exhaust gas, an introducing path that introduces the diluted exhaust gas into the analyzing part and that has a resistance part, a viscous component concentration determining part that determines a concentration of a viscous component that is in the diluted exhaust gas and that is different from the component to be measured, and a correction part that corrects the measured value measured by the analyzing part in accordance with the concentration of the viscous component.
Claims
1. An exhaust gas analysis device that analyzes a diluted exhaust gas, wherein the diluted exhaust gas is a mixture of an exhaust gas and a dilution gas that dilutes the exhaust gas, the exhaust gas analysis device comprising: an analyzing part that measures a component to be measured in the diluted exhaust gas, an introducing path that introduces the diluted exhaust gas into the analyzing part and that has a flow control member provided in the introducing, path, wherein the flow control member reduces a flow rate of the diluted exhaust gas in the introducing path, a viscous component concentration determining part that determines a concentration of a viscous component that is in the diluted exhaust gas and that is different from the component to be measured, wherein the viscous component is oxygen, and a correction part that corrects a value measured by the analyzing part in accordance with the concentration of the viscous component determined by the viscous component concentration determining part.
2. The exhaust gas analysis device described in claim 1, wherein a viscosity of the viscous component is higher than the viscosity of the component to be measured.
3. The exhaust gas analysis device described in claim 1, wherein the analyzing part measures a concentration, a mass, or a particle number of the component to be measured, and the correction part corrects either of the measured values of the concentration, the mass, and the particle number of the component measured by the analyzing part.
4. The exhaust gas analysis device described in claim 1, wherein the viscous component concentration determining part calculates the concentration of the viscous component in the diluted exhaust gas based on a concentration of the viscous component in the dilution gas and a dilution ratio of the diluted exhaust gas.
5. The exhaust gas analysis device described in claim 4, wherein the exhaust gas is a gas discharged from an internal combustion engine, and the dilution ratio is calculated based on a ratio of a theoretical CO2 concentration in the exhaust gas to a total concentration of measured carbon components in the diluted exhaust gas.
6. The exhaust gas analysis device described in claim 5, wherein a part or all of the diluted exhaust gas is housed in a gas sampling bag that can house a gas, and the viscous component concentration determining part calculates the dilution ratio by use of the total concentration of the measured carbon components in the diluted exhaust gas housed in the gas sampling bag.
7. The exhaust gas analysis device described in claim 4, wherein the exhaust gas is a gas discharged from an internal combustion engine, and the dilution ratio is calculated based on a ratio of the flow rate of the diluted exhaust gas to a flow rate of the exhaust gas.
8. The exhaust gas analysis device described in claim further comprising a concentration sensor to measure the concentration of the viscous component, wherein the viscous component determining part obtains a concentration measured by the concentration sensor.
9. An exhaust gas analysis method that analyze a diluted exhaust gas as being a mixture of an exhaust gas and a dilution gas that dilutes the exhaust gas, the method comprising: measuring a component to be measured in the diluted exhaust gas introduced through an introducing path, passing the diluted exhaust gas in the introducing path through a flow control member to reduce a flow rate of the diluded exhaust gas, determining a concentration of a viscous component that is in the diluted exhaust gas and that is different from the component to be measured, wherein the viscous component is oxygen, and correcting a value obtained via the measuring in accordance with the concentration of the viscous component.
10. A computer readable storage medium having instructions stored thereon that, when executed by an exhaust gas analysis device that analyzes a diluted exhaust gas as being a mixture of an exhaust gas and a dilution gas that dilutes the exhaust gas, causes the exhaust gas analysis device to perform operations of measuring a component to be measured in the diluted exhaust gas introduced through an introducing path, passing the diluted exhaust gas in the introducing path through a flow control member to reduce the flow rate of the diluded exhaust gas, determining a concentration of a viscous component that is in the diluted exhaust gas and that is different from the component to be measured, wherein the viscous component is oxygen, and correcting a value obtained via the measuring in accordance with the concentration of the viscous component determined by the viscous component concentration determining part.
11. The exhaust gas analysis device described in claim 1 wherein the flow control. member is a capillary.
12. The exhaust gas analysis device described in claim 1, wherein the flow control member is an orifice.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
DETAIL DESCRIPTION
(6) One embodiment of an exhaust gas analysis system comprising an exhaust gas analysis device in accordance with this invention will be explained with reference to drawings.
(7) The exhaust gas analysis system 100 of this embodiment is used for measuring a concentration of a component to be measured in an exhaust gas discharged from an internal combustion engine such as, for example, an engine.
(8) Concretely, as shown in
(9) The CVS device 1 comprises, as shown in
(10) The flow rate control part 12 is a critical flow rate venturi system comprises, as shown in
(11) The above-mentioned CVS device 1 houses a part of the diluted exhaust gas in the diluted exhaust gas sampling bag (M) through the diluted exhaust gas sampling flow channel (SL) in a state wherein a total flow rate of the exhaust gas and the dilution gas, namely the flow rate of the diluted exhaust gas is constant.
(12) The diluted exhaust gas housed in the diluted exhaust gas sampling bag (M) is supplied to the exhaust gas analysis device 2 and the concentration of the component to be measured in the exhaust gas is calculated by the exhaust gas analysis device 2.
(13) The exhaust gas analysis device 2 comprises, as shown in
(14) In this embodiment, the component to be measured is NO.sub.x (NO and NO.sub.2) and the viscous component that is different from the component to be measured contained in the diluted exhaust gas is oxygen (O.sub.2).
(15) The analyzing part 21 measures the concentration of NO.sub.x as being the component to be measured contained in the diluted exhaust gas, and concretely is a CLD type NO.sub.x meter.
(16) The CLD type NO.sub.x meter 21 can measure an amount (a concentration) of NO.sub.x in the diluted exhaust gas, and comprises, as shown in
(17) The introducing path 21 introduces the measurement objective gas housed in the diluted exhaust gas sampling bag (M) into the analyzing part 21. A fluid resistor part 22a to be a flow resistance of the diluted exhaust gas is arranged in the introducing path 22, and the fluid resistor part 22a limits the flow rate of the diluted exhaust gas that is introduced into the analyzing part 21 to a flow rate that is necessary for measuring the concentration of NO.sub.x. As the fluid resistor part 22a represented is a flow control member such as a capillary or an orifice that controls the flow rate by lessening the flow channel area in the introducing path 22.
(18) The arithmetic unit 23 is an electric circuit comprising, for example, a CPU, a memory and an AD converter. In addition, the arithmetic unit 23 produces functions as a viscous component concentration determining part 231, a memory part 232 and a correction part 233 by cooperatively working the CPU and its peripheral devices based on the programs stored in the memory.
(19) Each part will be explained in detail.
(20) The viscous component concentration determining part 231 calculates an oxygen concentration ([O.sub.2].sub.sam) in the diluted exhaust gas.
(21) The oxygen concentration determining part 231 calculates the oxygen concentration ([O.sub.2].sub.sam) in the diluted exhaust gas based on the oxygen concentration ([O.sub.2].sub.amb) in the dilution gas and a dilution ratio (DF) of the diluted exhaust gas. More concretely, the oxygen concentration in the diluted exhaust gas is determined in accordance with the following expression (1). 20.95% as being the oxygen concentration in the atmosphere may be used as the oxygen concentration ([O.sub.2].sub.amb) in the dilution gas, or the oxygen concentration in the atmosphere may be directly measured and the obtained oxygen concentration may be used.
(22)
(23) A principle to determine the oxygen concentration ([O.sub.2].sub.sam) in the diluted exhaust gas by the above-mentioned expression (1) will be explained. Since the exhaust gas analysis system 100 in this embodiment samples and dilutes a total amount of the exhaust gas, the oxygen amount contained in the diluted exhaust gas equals to the sum of the oxygen amount contained in the exhaust gas and the oxygen amount contained in the dilution gas. More specifically, the product of the oxygen concentration ([O.sub.2].sub.sam) in the diluted exhaust gas and an integrated value (V.sub.mix) of the diluted exhaust gas flow rate equals to the sum of the product of the oxygen concentration ([O.sub.2].sub.ex) in the dilution gas and an integrated value (V.sub.ex) of the exhaust gas flow rate and the product of the oxygen concentration ([O.sub.2].sub.amb) in the dilution gas and the integrated value (V.sub.amb) of the dilution gas flow rate so that the following expression (2) becomes true.
[O.sub.2].sub.samV.sub.mix=[O.sub.2].sub.exV.sub.ex+[O.sub.2].sub.ambV.sub.amb(2)
(24) If the above-mentioned expression (2) is further converted, the following expression (3) will be introduced.
(25)
(26) Since the oxygen concentration ([O.sub.2].sub.ex) in the exhaust gas is extremely small compared with the oxygen concentration ([O.sub.2].sub.amb) in the dilution gas, the product of the oxygen concentration ([O.sub.2].sub.ex) in the exhaust gas and the integrated value (V.sub.ex) of the exhaust gas flow rate becomes small in such a degree that can be ignored compared with the product of the oxygen concentration ([O.sub.2].sub.amb) in the dilution gas and the integrated value (V.sub.amb) of the dilution gas flow rate (more specifically, [O.sub.2].sub.exV.sub.ex<<[O.sub.2].sub.ambV.sub.amb). Then, the above-mentioned expression (3) can be further converted as follows.
(27)
(28) As mentioned above, the above-mentioned expression (1) to determine the oxygen concentration ([O.sub.2].sub.sam) in the diluted exhaust gas is developed.
(29) In case of determining the oxygen concentration in the diluted exhaust gas by the use of the above-mentioned expression (1), similar to the following expression (4), the oxygen concentration determining part 231 calculates the dilution ratio (DF) as a ratio of the theoretical CO.sub.2 concentration ([CO.sub.2].sub.ideal) in the exhaust gas to the total concentration ([CO.sub.2].sub.sam)+[CO].sub.sam+[THC].sub.sam) of the carbon components (CO.sub.2, CO, THC) in the diluted exhaust gas.
(30)
(31) The theoretical CO.sub.2 concentration is a CO.sub.2 concentration that is calculated assuming that the fuel that burns in an internal combustion engine burns in the theoretical air fuel ratio. More specifically, in case that the fuel whose average composition is C.sub.xH.sub.yO.sub.z burns in the theoretical air fuel ratio, the reaction in accordance with the following reaction formula (a) occurs.
(32)
(33) Accordingly, the theoretical CO.sub.2 concentration ([CO.sub.2].sub.ideal) can be calculated by the following expression (5).
(34)
(35) where, HCR is a ratio (y/x) of a hydrogen atom number to a carbon atom number in one mole of fuel, OCR is a ratio (z/x) of an oxygen atom number to a carbon atom number in one mole of fuel, and .sub.Os2 is a mole ratio (about 3.774) between the inert gas and oxygen in dry air. Since both of HCR and OCR are determined based on the average composition of the fuel, the theoretical CO.sub.2 concentration is a value previously determined according to the fuel.
(36) The exhaust gas analysis device 2 in this embodiment comprises a CO.sub.2 meter, a CO meter and a THC meter (not shown in drawings) each of which measures the CO.sub.2 concentration, the CO concentration and the THC concentration in the diluted exhaust gas in the diluted exhaust gas sampling bag (M) respectively. The viscous component concentration determining part 231 obtains the values measured by the above-mentioned CO.sub.2 meter, the CO meter and the THC meter, and calculates the dilution ratio (DF) by the use of these measured values.
(37) The memory part 232 is formed in a predetermined area of the memory, and stores NO.sub.x concentration correction data as being data associating the oxygen concentration ([O.sub.2].sub.sam) in the diluted exhaust gas and a lowering rate of the NO.sub.x concentration measured by the analyzing part 21.
(38) The correction part 233 corrects the concentration value of the NO.sub.x measured by the analyzing part 21 based on the oxygen concentration in the diluted exhaust gas determined by the viscous component concentration determining part 231 and the NO.sub.x concentration correction data stored in the analyzing part 21, and calculates the NO.sub.x concentration in the exhaust gas based on the corrected concentration value of NO.sub.x. More concretely, the correction part 233 refers the NO.sub.x concentration correction data stored in the memory part 232 and determines the correction value (or the correction ratio) relative to the concentration value of NO.sub.x measured by the analyzing part 21. The NO.sub.x concentration value measured by the analyzing part 21 is corrected based on the determined correction value (or the correction ratio). Then the NO.sub.x concentration in the exhaust gas is calculated based on the corrected NO.sub.x concentration.
(39) In accordance with the exhaust gas analysis device 2 of this embodiment having the above-mentioned arrangement, since the concentration value of NO.sub.x measured by the analyzing part 21 is corrected based on the oxygen concentration in the diluted exhaust gas, it is possible to calculate the concentration of NO.sub.x in the exhaust gas with high accuracy. More specifically, it is possible to reduce an influence on the concentration value of NO.sub.x by the change of the viscosity due to dilution of the exhaust gas by correcting the concentration value of NO.sub.x measured by the analyzing part 2 in accordance with the concentration of oxygen.
(40) In addition, since the measured value by the analyzing part 21 is corrected based on the concentration of the oxygen among the viscous component contained in the diluted exhaust gas, it is possible to further reduce an influence on the concentration value of NO.sub.x due to the change of the viscosity resulting from diluting the exhaust gas so that the concentration of NO.sub.x in the exhaust gas can be calculated with higher accuracy.
(41) In addition, since the viscous component concentration determining part 231 calculates the oxygen concentration in the diluted exhaust gas based on the oxygen concentration in the dilution gas and the dilution ratio (DF) of the diluted exhaust gas, there is no need of providing the exhaust gas analysis device 2 with a sensor such as an oxygen concentration meter to measure the oxygen concentration in the diluted exhaust gas. As a result of this, it is possible to reduce an initial installation cost or a maintenance cost of the concentration meter, resulting in contributing to cost reduction.
(42) Furthermore, since the viscous component concentration determining part 231 calculates the dilution ratio (DF) by the use of the total concentration of the carbon components in the diluted exhaust gas housed in the diluted exhaust gas sampling bag (M), it is possible to calculate the dilution ratio (DF) with higher accuracy by the use of the concentration of each carbon component which is fully averaged. Accordingly, it is possible to calculate the oxygen concentration in the diluted exhaust gas more accurately. As this result, it is possible to calculate the NO.sub.x concentration in the exhaust gas with high accuracy.
(43)
(44) In case that the NO.sub.x concentration value measured by the CLD type NO.sub.x meter is not corrected in accordance with the oxygen concentration, a measurement error of the NO.sub.x concentration value in the exhaust gas becomes large as the oxygen concentration in the diluted exhaust gas increases. In case that the oxygen concentration in the diluted exhaust gas is 20%, about 3% error generates in the obtained NO.sub.x concentration value in the exhaust gas.
(45) Meanwhile, in case that the NO.sub.x concentration value measured by the CLD type NO.sub.x meter by the use of the exhaust gas analysis device 2 of this embodiment is corrected according to the oxygen concentration, the measurement error of the NO.sub.x concentration value in the exhaust gas falls within 0.10% even though the oxygen concentration in the diluted exhaust gas increases.
(46) According to these results, if the exhaust gas analysis device 2 in accordance with this embodiment is used for the exhaust gas analysis system using the dilution sampling type, it is possible to reduce the measurement error of the concentration value of the component to be measured resulting from the change of the viscosity of the diluted exhaust gas so that it becomes clear that the concentration value of the component to be measured in the exhaust gas can be calculated with higher accuracy.
Other Embodiment
(47) This invention is not limited to the above-mentioned embodiment.
(48) In the above-mentioned embodiment, the exhaust gas analysis system 100 measures the concentration of the component as the object to be measured in the exhaust gas, however, the object to be measured is not limited to this. In the other embodiment, the exhaust gas analysis system 100 may measure a mass or a number of particles of the component to be measured in the exhaust gas.
(49) In case that the exhaust gas analysis system 100 measures the number of the particles of the component to be measured in the exhaust gas, the analyzing part 21 may be a solid particle number measuring device (SPCS) using a laser scattering type condensation particle counter (CPC). In case that the exhaust gas analysis system 100 measures the mass of the component to be measured in the exhaust gas, the analyzing part 21 may be a PM collection filter as being a PM measuring device to collect particulate matters (PM) contained in the diluted exhaust gas. In addition, the analyzing part 21 may be other measuring device that can make a measurement by the use of the diluted exhaust gas. Furthermore, the exhaust gas analysis system 100 may measure the mass of the discharged component based on the product of the concentration value of the calculated component to be measured in the exhaust gas and the flow rate of the exhaust gas.
(50) In the above-mentioned embodiment, the viscous component concentration determining part 231 calculates the dilution ratio by the ratio of the theoretical CO.sub.2 concentration in the exhaust gas to the total concentration of the obtained carbon components in the diluted exhaust gas, however, it is not limited to this. In the other embodiment, the dilution ratio may be calculated as a ratio (a volume ratio) of the integrated value V.sub.mix (a volume of the diluted exhaust gas) of the diluted exhaust gas flow rate to the integrated value V.sub.ex (a volume of the exhaust gas) of the exhaust gas flow rate. The above-mentioned CVS device 1 is so controlled that the flow rate of the diluted exhaust gas becomes constant, namely the total flow rate of the exhaust gas flow rate and the dilution gas flow rate becomes constant. As this result, the integrated value V.sub.ex of the exhaust gas flow rate can be calculated by measuring the integrated value V.sub.mix of the diluted exhaust gas flow rate and the integrated value V.sub.amb (a volume of the dilution gas) of the dilution gas flow rate, and the dilution ratio can be calculated by the use of the integrated value V.sub.ex of the exhaust gas flow rate.
(51) In the above-mentioned embodiment, the viscous component concentration determining part 231 calculates the concentration of the viscous component in the diluted exhaust gas based on the concentration of the oxygen component in the dilution gas and the dilution ratio of the diluted exhaust gas, however, it is not limited to this. In the other embodiment, the exhaust gas analysis device 2 may further comprise an oxygen concentration meter such as a zirconia type oxygen sensor that measures the oxygen concentration in the diluted exhaust gas, and the viscous component concentration determining part 231 may obtain the oxygen concentration measured by the oxygen concentration meter.
(52) In the above-mentioned embodiment, the analyzing part 21 is the CLD type NO.sub.x meter, however, a detector using other principle such as an NDIR method detector, an FID method detector, an FTIR method detector and a QCL-IR method detector may be used.
(53) In the above-mentioned embodiment, the component to be measured is NO.sub.x or the particles, however, it is not limited to this, and a carbon compound such CO, CO.sub.2, HC and THC or the like or a sulfur compound such as SO.sub.2, and H.sub.2S or the like may be the object to be measured.
(54) In the above-mentioned embodiment, the viscous component concentration determining part 231 calculates the dilution ratio (DF) by the use of the total concentration of the carbon components in the diluted exhaust gas housed in the diluted exhaust gas sampling bag (M), however, it is not limited to this. In the other embodiment, a sampling line that samples the diluted exhaust gas may be arranged in a downstream side of a point where the mail flow channel (ML) of the CVS device 1 and the dilution gas flow channel (DL) converge and a concentration meter that can continuously measure the concentration of the carbon component in the diluted exhaust gas may be connected to the sampling line. In accordance with this embodiment, the viscous component concentration determining part 231 may calculate the dilution ratio (DF) by the use of the concentration value that is continuously measured by the concentration meter connected to the sampling line.
(55) In the above-mentioned embodiment, the concentration of the component to be measured is corrected in accordance with the oxygen concentration while the viscous component that is different from the component to be measured in the diluted exhaust gas is set as oxygen, however, it is not limited to this. In the other embodiment, the concentration of the component to be measured may be corrected by the use of a concentration of a component that is contained in the dilution gas and that is a viscous component other than oxygen whose viscosity is higher than that of the component to be measured.
(56) The exhaust gas analysis system 100 in accordance with other embodiment may comprise a dilution gas sampling bag that samples and houses the dilution gas. The exhaust gas analysis device 2 may calculate the NO.sub.x amount contained in the exhaust gas by means of a background correction by subtracting the measured NO.sub.x concentration of the dilution gas housed in the dilution gas sampling bag from the NO.sub.x concentration in the diluted exhaust gas housed in the diluted exhaust gas sampling bag. In this case, the arithmetic device 23 may correct the concentration value output by the analyzing part 21 in accordance with the concentration of the viscous component (oxygen) that is different from the component (NO.sub.x) to be measured contained in the dilution gas. The arrangement to correct the concentration value of the component to be measured contained in the dilution gas is the same as the arrangement to correct the concentration value of the component to be measured contained in the above-mentioned diluted exhaust gas.
(57) In the above-mentioned embodiment, the exhaust gas analysis system 100 samples all amount of the exhaust gas and dilutes it, however, it is not limited to this. In the other embodiment, a part of the exhaust gas may be sampled and diluted.
(58) In the above-mentioned embodiment, the exhaust gas analysis system 100 measures the component to be measured in the exhaust gas discharged in the test using the chassis test device, however, it is not limited to this. In the other embodiment, the component to be measured in the exhaust gas discharged in a test using a driving test device such as an engine test device or a power train may be measured.
(59) In the above-mentioned embodiment, the viscous component that is different from the component to be measured is the component whose viscosity is higher than the viscosity of the component to be measured, however, it is not limited to this. In the other embodiment, the viscosity of the viscous component that is different from the component to be measured may be higher than the viscosity of the exhaust gas. In accordance with this, the effect of the above-mentioned invention can be also obtained.
(60) In the above-mentioned embodiment, the gas analysis system 100 measures the component to be measured in the exhaust gas discharged from the internal combustion engine such as the engine, however, it is not limited to this. In the other embodiment, the component to be measured in the exhaust gas discharged from an external combustion engine such as a thermal power station or a factory may be measured.
(61) In addition, it is a matter of course that the present claimed invention is not limited to the above-mentioned embodiment and may be variously modified without departing from a spirit of the invention.
EXPLANATION OF REFERENCE NUMERALS
(62) 100 . . . exhaust gas analysis system 1 . . . CVS device 2 . . . exhaust gas analysis device 21 . . . analyzing part (CLD type NO.sub.x meter) 22 . . . introducing path 22a . . . fluid resistor part 231 . . . viscous component concentration determining part 233 . . . correction part