Rotor position estimation
10879821 ยท 2020-12-29
Assignee
Inventors
Cpc classification
H02P21/14
ELECTRICITY
H02P21/13
ELECTRICITY
International classification
H02P6/04
ELECTRICITY
H02P21/13
ELECTRICITY
Abstract
A motor controller includes current measurement circuitry and estimation circuitry. The current measurement circuitry is adapted to be coupled to a motor, and configured to measure current in the motor. The estimation circuitry is coupled to the current measurement circuitry, and includes a memory, current computation circuitry, and summation circuitry. The memory stores coefficients of a function for estimating current related to variation of inductance of the motor. The current computation circuitry is coupled to the memory, and is configured to compute a compensation current value based on the coefficients. The summation circuitry is coupled to the current compensation circuitry, and is configured to generate a position error signal by subtracting the compensation current value from a measured current value generated by the current measurement circuitry.
Claims
1. A motor controller comprising: current measurement circuitry adapted to be coupled to a motor, and configured to measure current in the motor; and estimation circuitry coupled to the current measurement circuitry, and comprising: a memory storing coefficients of a function for estimating current related to variation of inductance of the motor; current computation circuitry coupled to the memory, and configured to compute a compensation current value based on the coefficients; and summation circuitry coupled to the current computation circuitry, and configured to apply the compensation current value to correct for spatial harmonics in the inductance of the motor.
2. The motor controller of claim 1, further comprising: a control circuit configured to generate a reference current that controls the motor; wherein the estimation circuitry comprises a feed-forward observer configured to generate an estimate of the current in the motor based on the reference current.
3. The motor controller of claim 2, wherein: the control circuit is a speed control circuit and a reference speed indicates a desired speed of the motor; the control circuit is a position control circuit and a reference position indicates a desired position of the motor; or the control circuit is a torque/current control circuit and a reference torque/current indicates a desired torque/current of the motor.
4. The motor controller of claim 2, wherein the current computation circuitry is configured to compute the compensation current based on the estimate of the current in the motor generated by the feed-forward observer.
5. The motor controller of claim 1, further comprising an observer configured to generate a position and/or velocity estimate of a rotor of the motor, wherein the current computation circuitry is configured to compute the compensation current based on the estimate of the angle of the rotor generated by the observer.
6. The motor controller of claim 5, wherein the summation circuitry is configured to generate a residual current signal by subtracting the compensation current value from a measured current value generated by the current measurement circuitry.
7. The motor controller of claim 6, wherein: the residual current signal is a modulated position error signal; and the estimation circuitry is configured to demodulate and low pass filter the residual current signal to generate a baseband position error signal.
8. The motor controller of claim 7, wherein the estimation circuitry is configured to normalize the baseband position error signal for dependence on current.
9. The motor controller of claim 8, wherein the observer is configured to generate a position and/or velocity estimate of the rotor of the motor based on the normalized baseband position error.
10. A method for motor control, comprising: measuring a current flowing in a motor; determining an angle of a rotor of the motor based on the measured current; retrieving a coefficient value from memory based on the angle of the rotor; computing a compensation current value based on the coefficient value; generating a residual current signal by computing a difference of the compensation current value and a value of the measured current; and applying the residual current signal to adjust a value of the angle of the rotor.
11. The method of claim 10, further comprising: generating a reference current that controls a speed of the motor; and generating, by a feed-forward observer, an estimate of the current flowing in the motor based on the reference current.
12. The method of claim 11, further comprising computing the compensation current value based on the estimate of the current flowing in the motor generated by the feed-forward observer.
13. The method of claim 12, wherein the residual current signal is a modulated position error signal, and the method further comprising generating a baseband position error signal by demodulating and low-pass filtering the modulated position error signal.
14. The method of claim 13, further comprising normalizing the baseband position error signal for dependence on current.
15. The method of claim 14, further comprising generating the estimate of the angle of the rotor of the motor based on the normalized baseband position error.
16. The method of claim 10, further comprising: coupling an encoder to the motor; and generating coefficients, comprising the coefficient value, based on a measured angle of the motor provided by the encoder.
17. The method of claim 10, further comprising: rotating the motor at a first speed; measuring back electromotive force of the motor at the first speed; and generating, based on the back electromotive force, coefficients comprising the coefficient value, for inductance of the motor operating at a second speed; wherein the first speed is higher than the second speed.
18. A motor controller, comprising: a speed control circuit adapted to be coupled to a motor, and configured to generate a reference current that controls the speed of the motor; current measurement circuitry adapted to be coupled to the motor, and configured to measure current in the motor; and estimation circuitry coupled to the current measurement circuitry, and comprising: an observer configured to generate an estimate of current in the motor based on the reference current; a memory storing coefficients of a function for estimating current related to variation of inductance of the motor; current computation circuitry coupled to the memory and configured to compute a compensation current value based on the coefficients and the estimate of the current in the motor; and summation circuitry coupled to the current computation circuitry, and configured to generate a residual current signal by subtracting the compensation current value from a measured current value generated by the current measurement circuitry.
19. The motor controller of claim 18, wherein: the observer is a first observer; and the estimation circuitry comprises a second observer configured to generate a position and/or velocity estimate of the rotor of the motor.
20. The motor controller of claim 19, wherein the current computation circuitry is configured to compute the compensation current based on the estimate of the angle of the rotor generated by the second observer.
21. The motor controller of claim 20, wherein: the residual current signal is a modulated position error signal; and the estimation circuitry is configured to demodulate and low pass filter the modulated position error signal to generate a baseband position error signal.
22. The motor controller of claim 21, wherein the estimation circuitry is configured to normalize the baseband position error signal for dependence on current.
23. The motor controller of claim 22, wherein the second observer is configured to generate the estimate of the angle of the rotor of the motor based on the normalized baseband position error.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a detailed description of various examples, reference will now be made to the accompanying drawings in which:
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DETAILED DESCRIPTION
(12) In this description, the term couple or couples means either an indirect or direct wired or wireless connection. Thus, if a first device couples to a second device, that connection may be through a direct connection or through an indirect connection via other devices and connections. Also, in this description, the recitation based on means based at least in part on. Therefore, if X is based on Y, then X may be a function of Y and any number of other factors. Additional symbols used here are defined in Table 1 below.
(13) TABLE-US-00001 TABLE 1 Symbols and Notations Variable/Symbol Description Units R.sub.s Per phase resistance ohm L.sub.d, L.sub.q d-axis and q-axis inductance Henry respectively L.sub.0 (L.sub.d + L.sub.q)/2 Henry L.sub.2 (L.sub.d L.sub.q)/2 Henry p d/dt 1/s J Total inertia rotor and kg*m.sup.2 color wheel P Number of pole pairs B Friction damping factor Nm/(rad/s) .sub.m Back-EMF constant Wb .sub.m, .sub.e Rotor mechanical, electrical rad/s frequency f.sub.m, f.sub.e Rotor mechanical, electrical Hz frequency f.sub.i, .sub.i Injection frequency Hz, rad/s .sub.e, ref Rotor target electrical frequency rad/s .sub.e, {circumflex over ()}.sub.e, {tilde over ()}.sub.e Rotor electrical angle, estimate and rad estimation error respectively V.sub., V.sub. Voltages in the reference frame V V.sub.d, V.sub.q Voltages in the d-q reference frame V I.sub.a, I.sub.b, I.sub.c Phase current A I.sub., I.sub. Currents in the reference frame A I.sub.d, I.sub.q Currents in the d-q reference frame A
(14) In a sensorless motor control system, the absence of a significant back-electromotive force (EMF) signal at low rotor speeds necessitates signal injection methods that exploit rotor saliency to estimate angle based on rotor position dependent signatures in voltage and current. Most methods do not account for motor non-linearity such as saturation, cross-saturation and higher order saliencies that cause the inductance model to deviate from the constant inductance model. This simplification results in large angle errors in the angle estimate, which may lead to unstable operation at higher current levels. The circuits and methods disclosed herein improve the accuracy of rotor angle estimation by accounting for motor non-linear behavior.
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(17) Referring back to
(18) The measurement circuitry 118 measures the current and voltage output of each phase of the electric motor 104. The measurement circuitry 118 includes voltage and current sensors to perform the measurements. The measurement circuitry 118 also includes an analog-to-digital converter to digitize the current and voltage measurements. The Clarke transform circuit 120 receives the digitized current and voltage measurements provide by the measurement circuitry 118 and generates alpha/beta domain voltage and current values. The alpha/beta domain voltage and current values generated by the Clarke transform circuit 120 are provided to the position and speed estimation circuitry 122 and the Park transform circuit 124 to generate speed ({circumflex over ()}.sub.re) current (I.sub.d.sup.{circumflex over (r)}, I.sub.q.sup.{circumflex over (r)}), and rotor angle ({circumflex over ()}.sub.re) estimates that are fed back to the speed control circuit 106, the current control circuit 108, and the inverse Park transform circuit 112 and Park transform circuit 124, respectively.
(19) A basic implementation of the motor control system 100 is based on the constant inductance motor model shown in equation (1).
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(21) When a tonal voltage signal is injected in the d-axis of the estimated reference frame (as shown in
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(23) From equation (2), the error signal sin 2({circumflex over ()}.sub.e.sub.e) is modulated up by the carrier frequency in the current I.sub.q.sup.{circumflex over (r)}.
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(25) The constant inductance motor flux to current relationship that leads to the model in equation (1) is given by equation (3).
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(27) The inductance matrix under the assumption of constant inductances and no additional spatial harmonics forms the lower order inductance model, (L.sub.).sub.lo, given by equation (4).
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(29) However, positioning performance using such a lower order inductance model may be limited. For example, a wide range of error (30 to 20), depending on position, has been observed in some implementations.
(30) As shown in equation (5), the motor model includes higher order, angle dependent inductance terms in additional to the signal term. In addition to the primary inductive saliency L.sub.2, the inductance model includes higher order saliencies corresponding to L.sub.hi, where i denotes the order of the saliency. Each higher order saliency also has an associated phase .sub.i.
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(32) The higher order inductance terms, (L.sub.).sub.ho, in the summation cause errors in the angle estimation if not modeled. The position estimation circuitry and methods disclosed herein account for the non-linear motor model whose parameters vary with current levels, and thereby improve position estimation accuracy.
(33) The current in the estimated rotor frame (shown in equation (6)) has additional components because of the inductance variation.
I.sub.dq.sup.{circumflex over (r)}=[I.sub.L.sub.
(34) The constant inductance model, I.sub.dq.sup.{circumflex over (r)}=[I.sub.L.sub.
(35) The position determination circuitry and method disclosed herein remove the components in the current I.sub.q.sup.{circumflex over (r)} that correspond to cross saturation, multiple saliencies, etc., leaving only the signal term. The high frequency q-axis current in the estimated rotor frame I.sub.q.sup.{circumflex over (r)} can be expressed according to equation (7).
I.sub.q.sup.{circumflex over (r)}=(I.sub.q.sup.{circumflex over (r)}).sub.s+(I.sub.q.sup.{circumflex over (r)}).sub.h(7)
where
(I.sub.q.sup.{circumflex over (r)}).sub.s={a.sub.2 sin 2.sub.re}*sin(.sub.it)
and
(I.sub.q.sup.{circumflex over (r)}).sub.h={b.sub.2 cos 2.sub.re+.sub.i=3, . . . .sup.na.sub.i sin(i.sub.re2{circumflex over ()}.sub.re)+b.sub.i cos(i.sub.re2{circumflex over ()}.sub.re)}*sin(.sub.it).
(36) The coefficients a.sub.i and b.sub.i, which represent the contribution of higher order saliencies to the injected current, vary with current level and frequency. These coefficients are related to the underlying inductance model terms L.sub.hi and .sub.i. The circuits and methods of position determination disclosed herein determine and apply the coefficients to improve position estimation.
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(38) The position estimation circuitry 600 removes terms corresponding to cross saturation (b.sub.2 cos 2.sub.re) and higher order inductance saliencies .sub.i=3, . . . .sup.na.sub.i sin((i2){circumflex over ()}.sub.re)+b.sub.i cos((i2){right arrow over ()}.sub.re) from the current in the estimated rotor frame, which is also the frame of signal injection. The Park transform circuit 602 computes q-axis current in the estimated reference frame I.sub.q.sup.{circumflex over (r)}. The summation circuit 604 is coupled to the Park transform circuit 602 and the model-based compensation circuitry 614, and subtracts a compensation value (I.sub.q.sup.{circumflex over (r)}).sub.h provided by the model-based compensation circuitry 614 from the q-axis current to produce an error signal . The compensation step can be expressed as:
I.sub.q.sup.{circumflex over (r)}(I.sub.q.sup.{circumflex over (r)}).sub.h(8)
(39) After the subtraction, the residual current takes the following form
=a.sub.2 sin 2.sub.re*sin(.sub.it)(9)
which only contains the position error signal sin 2.sub.re modulated to higher frequency .sub.i.
(40) The demodulation circuitry 606 demodulates the error signal, and the low pass filter circuitry 608 removes high frequency components of the demodulated error signal to produce the baseband position error signal =a.sub.2 sin 2.sub.re. The coefficient a.sub.2 is a function of I.sub.d and I.sub.q. The saturation compensation circuitry 610 normalizes the error signal for its dependence on current according to equation (10).
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(42) The resulting position error signal =a.sub.2(0,0)sin 2.sub.re produced by the saturation compensation circuitry 610 is processed by the observer circuitry 612 to generate a position estimate (e.g., a rotor angle estimate). The subtraction performed by the summation circuit 604 requires knowledge of the rotor angle, and the estimated rotor angle is used by the Park transform circuit 602 and the model-based compensation circuitry 614 as a substitute for the true rotor angle. The Park transform circuit 602 and the model-based compensation circuitry 614 apply the rotor angle estimate to generate the values of current I.sub.q.sup.{circumflex over (r)} and (I.sub.q.sup.{circumflex over (r)}).sub.h provided to the summation circuit 604. Accordingly, the compensation performed by the position estimation circuitry 600 assumes that the estimate ({circumflex over ()}.sub.re) of the rotor angle is close to the true rotor angle.
(43) The coefficients a.sub.i and b.sub.i (as per equation (7)) are functions of the currents I.sub.d and I.sub.q, the d and q axes currents in the true rotor frame. As these signals are not available for use in the compensation, the position estimation circuitry 600 generates estimates of I.sub.d and I.sub.q. Instead of using the measured currents to provide I.sub.q.sup.{circumflex over (r)} and I.sub.d.sup.{circumflex over (r)} to the model-based compensation circuitry 614, the feed-forward observer circuitry 616 generates the estimates I.sub.d.sup.{circumflex over (r)} and I.sub.q.sup.{circumflex over (r)} based on the reference currents I.sub.d,ref and I.sub.q,ref provided by the speed control circuit 106. This approach mitigates the impact of the residual harmonics in the measured I.sub.q.sup.{circumflex over (r)} and I.sub.d.sup.{circumflex over (r)}, which could cause the harmonics to recirculate in the estimation-control loop.
(44) The various circuits of the motor control system 100 and/or the position estimation circuitry 600 may be implemented as dedicated hardware circuits configured to perform the operations disclosed herein or as a processor (such as a microcontroller or digital signal processor) executing instructions that cause the processor to perform the functions disclosed herein. For example, one or more of the Park transform circuit 602, a summation circuit 604, demodulation circuitry 606, low pass filter circuitry 608, saturation compensation circuitry 610, observer circuitry 612, model-based compensation circuitry 614, and/or feed-forward observer circuitry 616 may be implemented as a processor coupled to a memory (i.e., a non-transitory computer-readable medium), where the memory stores instructions that cause the processor to perform the operations describe herein with respect to the circuits.
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(46) In block 702 an angle encoder is coupled to an electric motor to be characterized. For example, an angle encoder is coupled to an instance of the electric motor 104, where the electric motor 104 is to be characterized.
(47) In block 704, the electric motor is driven at the (I.sub.d, I.sub.q) bias points at which characterization is desired.
(48) In block 706, information such as the rotor angle and motor current are measured. For example, rotor angle is measured via the angle encoder coupled to the electric motor. In a first measurement step, signal is injected in the electric motor in block 704 such that {circumflex over ()}.sub.re=.sub.re, and in block 706 I.sub.q.sup.{circumflex over (r)}, .sub.re and sin(.sub.ct) are measured and recorded. In a second measurement step, signal is injected in the electric motor in block 704 such that {circumflex over ()}.sub.re=.sub.re+/4, and in block 706 I.sub.q.sup.{circumflex over (r)}, .sub.re and sin(.sub.ct) are measured and recorded.
(49) In block 708, coefficients for storage in the memory 618 are generated based on information acquired in block 706. The information is processed via curve fitting to generate the coefficients a.sub.i and b.sub.i as a function of currents.
(50) Some implementations of the method 700 generate coefficient values without use of an encoder. In such implementations, the electric motor is rotated at a high speed, and back-EMF of the motor is measured. The measured back-EMF of the motor operating according to a motor position model at high speed is used to generate the coefficient values for the motor operating at a lower speed.
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(52) In block 802, the speed control circuit 106 generates a reference current to drive the electric motor 104. For example, the speed control circuit 106 generates the reference current (I.sub.q,ref) based on a speed input .sub.ref received from an external source and {circumflex over ()}.sub.re received from the position and speed estimation circuitry 122.
(53) In block 804, the measurement circuitry 118 measures the current and voltage in the electric motor 104.
(54) In block 806, the observer circuitry 612 determines an angle ({circumflex over ()}.sub.re) of the rotor of the electric motor 104.
(55) In block 808, the feed-forward observer circuitry 616 estimates currents (I.sub.d.sup.{circumflex over (r)} and I.sub.q.sup.{circumflex over (r)}) in the electric motor 104 based on the reference current generated by the 802.
(56) In block 810, the current computation circuitry 620 retrieves a coefficient from the memory 618 based on the current estimate generated in block 808 and the rotor angle estimate generated in block 806.
(57) In block 812, the current computation circuitry 620 computes a compensation current (I.sub.q.sup.{circumflex over (r)}).sub.h based on the coefficient retrieved in block 810.
(58) In block 814, the position estimation circuitry 600 generates a position error signal. The position error signal may be computed as a difference of the compensation current value and a value of the measured current. For example, the summation circuit 604 computes an error signal as a difference of I.sub.q.sup.{circumflex over (r)} and (I.sub.q.sup.{circumflex over (r)}).sub.h. The position error signal is a modulated position error signal, and the position error signal is demodulated and low-pass filtered to generate a baseband position error signal. The baseband position error signal is normalized for dependence on current.
(59) In block 816, the observer circuitry 612 applies the error signal to adjust the estimated angle of the rotor of the electric motor 104.
(60) In some implementations of the motor control system 100, compensation is performed prior to generation of the signal 126.
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(62) Modifications are possible in the described embodiments, and other embodiments are possible, within the scope of the claims.