Vibration isolation device, especially for aircraft applications
10875655 ยท 2020-12-29
Assignee
Inventors
- Iman Shahosseini (Woodland Hills, CA, US)
- John Nall (Granada Hills, CA, US)
- Ivan Roson (Long Beach, CA, US)
Cpc classification
F16F1/3713
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64D2041/002
PERFORMING OPERATIONS; TRANSPORTING
F16F2230/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64D41/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A vibration isolation device comprises a frame for mounting on an engine casing, an axis to be mounted to an external component to isolate, a resilient member located between the frame and the axis, and a fuse mechanism ensuring that the vibration isolation device presents a first stiffness when loads applied to said vibration isolation device are below a predetermined threshold load, and a second stiffness, lower than the first stiffness, when loads applied to the vibration isolation device are at least equal to the predetermined threshold load. The fuse mechanism constrains the resilient member within a predetermined space when loads applied to the vibration isolation device are below the predetermined threshold load and to release the resilient member so that this latter is capable of deforming beyond said predetermined space when loads applied to the vibration isolation device are at least equal to the predetermined threshold load.
Claims
1. A vibration isolation device comprising: a frame intended to be mounted on an engine casing, a structure intended to be mounted to an external component to isolate, a resilient member located between said frame and said structure, at least one fuse mechanism ensuring that said vibration isolation device presents a first stiffness when loads applied to said vibration isolation device are below a predetermined threshold load, and a second stiffness, lower than the first stiffness, when loads applied to the vibration isolation device are at least equal to said predetermined threshold load, wherein said fuse mechanism is arranged, within said vibration isolation device, to constrain said resilient member within a predetermined space when the loads applied to the vibration isolation device are below said predetermined threshold load and to release said resilient member so that this latter is capable of deforming beyond said predetermined space when loads applied to the vibration isolation device are at least equal to said predetermined threshold load.
2. A vibration isolation device according to claim 1, wherein said fuse mechanism is a strap surrounding said resilient member and presenting a breaking load corresponding to said predetermined threshold load.
3. A vibration isolation device according to claim 1, wherein said fuse mechanism is a collapsible spacer mounted between said frame and said resilient member and presenting a breaking load corresponding to said predetermined threshold load.
4. A vibration isolation device according to claim 3, wherein said collapsible spacer is chosen amongst: a plurality of parallel pillar, each pillar comprising either a necking or being twisted around its own longitudinal axis; a plurality of X-shaped breakable structures; a hollow structure whose main walls are deformable; a hollowed spacer made of a continuous structure comprising voids; a plurality of structures arranged in parallel, each structure comprising a first part having a flaw and a second part consisting of a spring mounted in series with the first part; a honeycomb structure; at least a first part, massy, and at least a corresponding second part, hollow, to partially receive said first part, said at least first and second parts being maintained together by a friction force; a hollow structure, squeezable; a plurality of parallel structures, each structure comprising a ball cooperating with a Y structure which is breakable.
5. A vibration isolation device according to claim 1, wherein said fuse mechanism comprises: an inflatable cushion mounted between said frame and said resilient member, and a relief valve connected to said cushion, said relief valve being configured to open where the loads applied to the vibration isolation device are at least equal to said predetermined threshold load.
6. A vibration isolation device according to claim 1, wherein said resilient member is partially bonded; to said frame, and/or where said resilient member is comprised of a stack at least containing a first layer of a resilient material, a second layer of resilient material and a plate both arranged between and more rigid than said first layer of resilient material and said second layer of resilient material: to said plate so as to define a bonding force between said resilient member and said frame and/or said plate, said bonding force defining said fuse mechanism and corresponding to said predetermined threshold load.
7. A vibration isolation device according to claim 1, wherein said fuse mechanism comprises at least one plug cooperating with an opening made in said frame.
8. A vibration isolation device according to claim 1, wherein said fuse mechanism is comprised of at least one breakable retainer, said retainer having a first part encased within said frame and a second part projecting beyond said frame to cooperate with a plate covering the resilient member, said at least one retainer having a breakable load corresponding to said predetermined threshold load.
9. A vibration isolation device according to claim 8, wherein said at least one retainer is chosen amongst: a retainer having a necking separating the two parts of the retainer; a retainer having a second part thinner than its first part; a retainer whose second part is inserted in its first part; a retainer whose second part is bonded to its first part; or a retainer of constant section, for which said predetermined threshold value corresponds to the bending limit of the retainer.
10. A vibration isolation device according to claim 1, wherein said resilient member comprises at least one layer of an elastomer or of a thermoplastic elastomer or of a metal mesh.
11. A vibration isolation device according to claim 1, wherein said elastomer is a silicone rubber or a natural rubber.
12. A vibration isolation device according to claim 1, comprising at least one second fuse mechanism ensuring that said vibration isolation device presents a third stiffness, lower than the second stiffness, when loads applied to the vibration isolation device are at least equal to a second predetermined threshold load, higher than said predetermined threshold load.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be better understood and other aims, advantages thereof will appear more clearly by reading the following description, made in regard of the following annexed figures:
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DETAILED DESCRIPTION OF THE INVENTION
(21) According to the invention there is provided a vibration isolation device 100 comprising a frame 10 intended to be mounted on an casing, a structure 20, for example an axis or a yoke, intended to be mounted to an external component to isolate, a resilient member 30 located between said frame and said structure, a fuse mechanism 40 ensuring that said vibration isolation device 100 presents a first stiffness when loads applied to said vibration isolation device 100 are below a predetermined threshold load, and a second stiffness, lower than the first stiffness, when loads applied to the vibration isolation device 100 are at least equal to said predetermined threshold load.
(22) Whatever the embodiment, the fuse mechanism 40 is arranged, within said vibration isolation device 100, to constrain said resilient member 30 within a predetermined space when the loads applied to the isolation device 100 are below a predetermined threshold load and to release said resilient member 30 so that this latter is capable of deforming beyond said predetermined space when loads applied to the vibration isolation device 100 are at least equal to said predetermined threshold load.
(23) A first embodiment of a vibration isolation device 100 according to the invention is shown in
(24) In this embodiment, the fuse mechanism 40 is a strap surrounding the resilient member 30 and presenting a breaking load corresponding to the predetermined threshold load.
(25) In normal operation, namely below the threshold load, the vibration isolation device 100 presents a high stiffness. The resilient member 30 is constrained by the strap within the predetermined space A (represented in dashed lines in
(26) When the loads applied to the vibration isolation device 100 are at least equal to the predetermined threshold value, the strap breaks so that the resilient member 30 is released. The resilient member 30 can therefore further deform beyond the predetermined space A, as can be seen in
(27) In that way, where an unwanted event occurs, such as a fan blade-out, the vibration isolation device 100 becomes softer and avoids or at least limits the transmission of vibrations between the casing (engine casing for example) and the component to isolate (wing and consequently cockpit of the aircraft for example).
(28) The mount may be reused by changing the strap.
(29) It should be noted that, in the specific design shown in
(30) The resilient member 30 may be differently designed, for example by adding layers of elastomers and rigid plates, or by having only one layer of elastomer (compared to
(31)
(32) The device 100 shown in
(33) In
(34) The device 100 shown in
(35) Moreover, the device 100 has been tested with a bench applying a load/force displacing the frame 10 with respect to the plate 34 (in practice linked to the axis 20) at a speed of 0.2 inch/min.
(36) Another vibration isolator device, identical to the device 100 shown in
(37) It serves as a reference allowing to better identify the interest of the strap (fuse mechanism) used in the frame of the invention.
(38)
(39) By comparing both curves (INV to REF), one can firstly note that the presence of the strap brings for the high stiffness required in normal operation of the vibration isolation device 100. Globally, for the curve INV, the first stiffness of the vibration isolation device (slope of the dashed lines DL1) is of about 44 Kip/inch just before the activation of the fuse mechanism 40. One can secondly note that once the breaking load of the strap 40 has been reached, the vibration isolation device 100 becomes softer, namely presents a second stiffness lower than the first stiffness. In the present case, we can note that the second stiffness (slope of the dashed lines DL2) is of about 22 Kip/inch. In other words, the activation of the fuse mechanism 40 allows reducing, by a factor of 2, the level of stiffness of the vibration isolation device 100 according to the invention.
(40) For the curve REF, the behavior is the behavior of a soft vibration isolation device, namely with a low stiffness, in the whole range of measurements.
(41) One can also note that above the deflection value of 0.055 inch, the behavior of both curves is the same (same slope). It is consistent with the fact that both devices (INV and REF), identical except for the presence of the strap, have to behave in the same way once, for the vibration isolation device 100 according to the invention, the strap 40 has broken and therefore no longer constrains the resilient member 30.
(42)
(43) The device 100 shown in
(44) In
(45) The device 100 shown in
(46) First Design (INV 1)
(47) resilient member=two layers of elastomer (natural rubber) separated by a plate; thickness of each layer of elastomer 320, 330 (e.sub.R): e.sub.R=1 inch thickness of the metallic mid-plate (representing the yoke) separating both layers of elastomer (e.sub.P): e.sub.P=0.86 inch thickness of a layer of elastomer exposed to fuse mechanism (e.sub.RE): e.sub.RE 0.57 inch (for each layer) thickness of a layer of elastomer not exposed to fuse mechanism (e.sub.RNE=e.sub.Re.sub.RE): e.sub.RNE=0.43 inch (for each layer) internal diameter of the elastomer (Di): Di=1.16 inch external diameter of the elastomer (De): De=2.9 inches diameter of the elastomer between both parts of the mid-plate (D.sub.eP): D.sub.eP=2.25 inches strap (fuse mechanism): plastic with a breaking load of about 2,130 lbf thickness of the strap: 0.3 inch.
Second Design (INV 2)
The same as for the first design except that the strap (fuse mechanism) comprises a seeded flaw allowing to divide by two the thickness of the strap. In other words, at the level of the flaw, the strap thickness is of 0.15 inch. Accordingly, the breaking load of the strap is of about 1,060 lbf (also divided by two with regard to the first design).
(48) It should be noted that for the first design, the breaking load of the strap is handled thanks to its locking mechanism while for the second design, it is handled by the flaw.
(49) Moreover, whatever the test considered, the device 100 has been tested with a bench applying a load/force displacing the frame 10 with respect to the axis 20 at a speed of 0.2 inch/min.
(50) Another vibration isolator device, identical to the device 100 shown in
(51) It serves as a reference allowing to better identify the interest of the strap (fuse mechanism) used in the frame of the invention.
(52) The test results are shown in
(53) The reference (REF) behaves as a vibration isolation device with a low stiffness in the whole range of measurements.
(54) The vibration isolation devices according to the invention (INV1, INV 2) both present a first stiffness, high, below the breaking load and, from the breaking load, a second stiffness lower than the first stiffness. For the first design (INV 1), the first stiffness just before the fuse mechanism is triggered is of about 10.6 Kip/inch and the second stiffness after the fuse mechanism has been triggered is of about 6.4 Kip/inch, namely a reduction of about 40% of the stiffness. For the second design (INV2), the first stiffness just before the fuse mechanism is triggered is also of about 10.6 Kip/inch and the second stiffness after the fuse mechanism has been triggered is also of about 6.4 Kip/inch.
(55) As for the test results of
(56) Moreover, by comparing the curves INV1 and INV 2, we note that the sole difference in behavior is linked to the threshold load. In the range of deflections below the point of activation of the fuse mechanism for the curve INV1 as well as in the range of deflections above the point of activation of the fuse mechanism for the curve INV2, the behavior of both designs of the vibration isolation device 100 is the same.
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(58) In this embodiment, the fuse mechanism 41 is a collapsible spacer mounted between the frame 11 and the resilient member 31, generally through a rigid plate P separating the resilient member 31 from the fuse mechanism. The collapsible spacer 41 presents a breaking load corresponding to said predetermined threshold load.
(59) In normal operation, namely below the threshold load, the vibration isolation device 101 presents a high stiffness. The resilient member 31 is constrained by the collapsible spacer 41 within the predetermined space A (represented in dashed lines in
(60) When the loads applied to the vibration isolation device 101 are at least equal to the predetermined threshold value, the collapsible spacer collapses so that the resilient member 31 is released. The resilient member 31 can therefore further deform beyond the predetermined space A, as can be seen in
(61) To reuse the mount, it is possible to change the collapsible spacer by providing a new collapsible spacer 41, eventually together with a new plate P and a new frame 11.
(62) In
(63) Of course, and more generally, we may envisage a number N of pillars such that N2 where N is an integer.
(64) As can be seen in
(65) In addition, the use of parallel pillars as a collapsible spacer 41 is not the sole possibility.
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(67) In
(68) In
(69) In
(70) In
(71) In
(72) In
(73) In
(74) In
(75) In
(76) In
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(78) In this embodiment, the fuse mechanism 42 is formed by: a cushion 420 mounted between the frame 12 and the resilient member 32, and a relief valve RV connected to said cushion 420,
said relief valve RV being configured to open where the loads applied to the vibration isolation device 102 are at least equal to said predetermined threshold load.
(79) A plate P, more rigid than the resilient member 32 and the cushion 420, is generally placed between the resilient member 32 and the cushion 420. This plate P may be made of metal.
(80) The cushion 420 may an aeraulic or hydraulic cushion.
(81) Optionally, the relief valve RV may be connected to an accumulator ACC in order to recover the fluid initially contained in the cushion, once the relief valve RV has been triggered.
(82) In normal operation, namely below the threshold load, the vibration isolation device 102 presents a high stiffness. The resilient member 32 is constrained by the cushion 42, inflated, within the predetermined space A (represented in dashed lines in
(83) When the loads applied to the vibration isolation device 102 are at least equal to the predetermined threshold value, the relief valves RV triggers and as a consequence the cushion 420 deflates so that the resilient member 32 is finally released. The resilient member 32 can therefore further deform beyond the predetermined space A, as can be seen in
(84) As can be seen in
(85) In the third embodiment, the pressure at which the relief valve RV opens therefore corresponds to the predetermined threshold value.
(86) In the embodiment of
(87)
(88) In the present embodiment, the resilient member 33 is comprised of a stack containing a first layer 331 of elastomer, a first plate 332 more rigid than an elastomer, a second layer 333 of elastomer and a second plate 334 also more rigid than an elastomer.
(89) Each layer 331, 333 of elastomer is partially bonded to the frame 13 and/or to a rigid plate 332, 334, as schematically represented by dashed lines in
(90) This partial bonding allows obtaining a bonding force between the elastomer and the frame or plate to which said elastomer faces defining said fuse mechanism 43.
(91)
(92) It should be understood that the bonding zone is not limited to a central zone of the rigid plate 332.
(93) Another example is provided in
(94) Of course, if
(95) To understand how the vibration isolation device 103 works, we have represented in
(96) As a consequence, the resilient member 33 presents, in normal operation, a first and high stiffness and once the bonding zone BZ no longer exists (fuse mechanism activated) with a second stiffness, lower than the first stiffness.
(97) In the embodiment of
(98)
(99) In this embodiment, the fuse mechanism 44 comprises at least one plug PG cooperating with an opening OP made in the frame 14 (housing here). The axis is reference 24
(100) In normal operation, the plug PG is disposed within the opening OP. In that case, the plug PG operates as a part of the frame 14. The resilient member 34 is constrained within the space A, given by the housing so that the vibration isolator device 104 presents a first and high stiffness.
(101) Once, the predetermined threshold value is reached, the plug PG pops out under the pressure exerted by the resilient member 34, this latter undergoing the loads applied to the vibration isolator device 104.
(102) In practice, there are several ways to define the load threshold value in this embodiment.
(103) For example, in
(104) Another example is given in
(105) Another example is given in
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(107) In this embodiment, the fuse mechanism 45 comprises at least one breakable retainer R1, R2, said retainer R1, R2 having a first part FP1 encased within the frame 15 and a second part FP2 projecting beyond said frame 15 to cooperate with a plate P covering the resilient member 35, said at least one retainer R1, R2 having a breakable load corresponding to the predetermined threshold load.
(108) The retainer R1, R2 is placed in order to undergo a shear stress when loads are applied to the vibration isolation device 105 and where said shear stress is above a given value, the second part of the retainer R1, R2 separates from the first part of the retainer R1, R2 to release the resilient member 35.
(109) There are several possibilities to design such a retainer R1, R2. Among these possibilities, some of them are shown in
(110) In
(111) In
(112) In
(113) In
(114) In
(115) Finally, in
(116) For all the variants shown in
(117) In the embodiment of
(118) It should also be noted that for ell the embodiments described here above, said predetermined threshold load may be tuned as desired. For most embodiments, the tuning is carried out during the design of the fuse mechanism and its fabrication. Nevertheless, in some embodiments, for example, with the embodiment of
(119) Finally, one should also mention that a vibration isolation device according to the invention may also have more than one fuse mechanism.
(120) It is of interest if one desires to provide for a mount capable of having, in use, more than two different stiffnesses.
(121) For example,
(122) As a consequence, the vibration isolation device initially behaves normally (
(123) Of course, this possibility is not limited to the procurement of three different stiffnesses but may be generalized to N different stiffnesses, the (i+1).sup.th stiffness being lower than the i.sup.th stiffness (1iN1).
(124) Many other designs may be envisaged to provide the same effect.
(125) For example, we may also have only one row, as in
(126) Of course, the designs discussed here above are also applicable to the different variants of fuse mechanisms which are qualified as collapsible spacers (
(127) Moreover, the possibility of having more than two different stiffnesses is not limited to the case of the collapsible spacer.
(128) This possibility is indeed compatible with all the fuse mechanisms described previously.
(129) More particularly, in case of the use of plugs, each plug can be released at different pressures. It may be for example obtained with the design shown in
(130) For the fuse mechanism based on a strap (
(131) For the cushion mechanism (
(132) For the controlled bonding (
(133) Similar comments may be made for the other embodiments.
(134) In the above description, the resilient member has been presented as being an elastomer, eventually in several layers separated by at least one rigid plate (namely a plate more rigid than the elastomer; for example a metallic plate).
(135) One should also mention that the configuration of
(136) It should be noted that, in place of a natural rubber as elastomer, a silicone rubber may be used. More generally, in place of an elastomer, a thermoplastic elastomer (TPE) may also be used.
(137) In addition, and as another variant, the resilient member may be a metal mesh.