Dual rubber cartridge
10876372 ยท 2020-12-29
Assignee
Inventors
Cpc classification
International classification
Abstract
A housing of a dual rubber cartridge attaches at least one rubber to an inner barrel for rotation with the inner barrel. A first rubber and a second rubber may attach to the housing for quick installation of the rubbers. The user removes the housing to remove and replace the two rubbers. The user may then replace the original housing with a second housing on which new rubbers are installed. The housing enables the user to quickly replace the rubbers to reduce down time of the drilling operation.
Claims
1. A housing apparatus configured to attach a first stripper rubber and a second stripper rubber to an inner barrel of a rotating head assembly to seal against a drilling string that passes along a vertical axis through the housing, the first stripper rubber, and the second stripper rubber; the housing apparatus comprising: a housing configured to receive the first stripper rubber and the second stripper rubber for attachment of the first stripper rubber and the second stripper rubber to the housing, the housing configured to attach to a surface of the inner barrel; the first stripper rubber attaches to said housing; the second stripper rubber attaches to said housing vertically below the first stripper rubber; an upper attachment surface of the housing at which the first stripper rubber attaches; a lower attachment surface of the housing at which the second stripper rubber attaches, wherein the lower attachment surface is located vertically below the upper attachment surface, wherein the lower attachment surface at which the second stripper rubber attaches forms a greater radius than the upper attachment surface at which the first stripper rubber attaches.
2. The apparatus of claim 1 further comprising: a stripper adapter fixedly attaches to the inner barrel, said stripper adapter configured to receive the housing for attachment of the housing to the inner barrel.
3. The apparatus of claim 2 further comprising: a locking pin configured to attach the housing to the stripper adapter; and at least one locking pin aperture configured to receive the locking pin to attach the housing to the stripper adapter.
4. The apparatus of claim 1 further comprising: a stripper attachment lip within the housing, the stripper attachment lip extending internally into the housing, the stripper attachment lip configured to receive said first stripper rubber for attachment of the first stripper rubber to the housing.
5. The apparatus of claim 1 further comprising: a stripper pot plate that attaches to the housing, said stripper pot plate configured to receive said second stripper rubber for attaching the second stripper rubber to the housing.
6. The apparatus of claim 1 further wherein the lowest surface of the first stripper rubber is located vertically above the uppermost surface of the second stripper rubber.
7. The apparatus of claim 1 wherein no surface of the first stripper rubber overlaps a surface of the second stripper rubber along the vertical axis.
8. The apparatus of claim 2 further comprising: a stripper base fastener configured to attach said first stripper rubber to said housing wherein said stripper adapter contacts said stripper base fastener to prevent removal of said stripper base fastener.
9. The apparatus of claim 5 further comprising: a stripper pot plate fastener configured to attach said stripper pot plate to said housing wherein said second stripper rubber contacts said stripper pot plate fastener to prevent removal of said stripper pot plate fastener.
10. A housing apparatus configured to attach a first stripper rubber and a second stripper rubber to an inner barrel of a rotating head assembly to seal against a drilling string that passes along a vertical axis through the housing, the first stripper rubber, and the second stripper rubber; the housing apparatus comprising: a housing configured to attach the first stripper rubber and the second stripper rubber to the inner barrel, the housing configured to attach to a surface of the inner barrel; the first stripper rubber attaches to said housing; the second stripper rubber attaches to said housing vertically below the first stripper rubber; an upper attachment surface of the housing at which the first stripper rubber attaches wherein the upper attachment surface is located within the housing; a lower attachment surface of the housing at which the second stripper rubber attaches, wherein the lower attachment surface is located vertically below the upper attachment surface, wherein the second stripper rubber attaches to the lower attachment surface radially outward from the attachment of the first stripper rubber at the upper attachment surface.
11. The apparatus of claim 10 further comprising: a stripper adapter that attaches to the inner barrel, the stripper adapter configured to receive the housing for attachment of the housing to the inner barrel; at least one locking pin configured to attach the housing to the stripper adapter; at least one locking pin aperture configured to receive the locking pin to attach the housing to the stripper adapter.
12. The apparatus of claim 11 further comprising: at least one locking pin guide configured to direct the locking pin to the locking pin aperture.
13. The apparatus of claim 10 further comprising: a stripper attachment lip within the housing, the stripper attachment lip extending internally into the housing, the stripper attachment lip configured to receive said first stripper rubber for attachment of the first stripper rubber.
14. The apparatus of claim 10 wherein the most radially outward surface of the first stripper rubber is located radially interior of the housing.
15. The apparatus of claim 14 wherein the top of the first stripper rubber is located below the top of the housing and the bottom of the first stripper rubber is located above the bottom of the housing.
16. The apparatus of claim 10 wherein the top of the first stripper rubber is located below the top of the housing and the bottom of the first stripper rubber is located above the bottom of the housing.
17. The apparatus of claim 10 wherein the second stripper rubber attaches to the housing radially outward from the attachment of the first stripper rubber to the housing.
18. A housing apparatus configured to attach a first stripper rubber and a second stripper rubber to an inner barrel of a rotating head assembly to seal against a drilling string that passes along a vertical axis through the housing, the first stripper rubber, and the second stripper rubber; the housing apparatus comprising: a housing configured to attach the first stripper rubber and the second stripper rubber to the inner barrel, the housing configured to attach to a surface of the inner barrel; the first stripper rubber attaches to said housing; the second stripper rubber attaches to said housing vertically below the first stripper rubber; an upper attachment surface of the housing to which the first stripper rubber attaches wherein the upper attachment surface is located within the housing wherein the first stripper rubber contacts a top side of the upper attachment surface when secured to the housing; and a lower attachment surface of the housing to which the second stripper attaches, wherein the lower attachment surface is located vertically below the upper attachment surface.
19. The apparatus of claim 18 wherein the wherein the housing rotates with the inner barrel to rotate the first stripper rubber and the second stripper rubber.
20. The apparatus of claim 18 further comprising: a bore that passes vertically through the housing; wherein the upper attachment surface extends horizontally inwards towards the bore to expose the top side of the upper attachment surface for securing the first stripper rubber to the top side of the upper attachment surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following drawings, which form a part of the specification and which are to be construed in conjunction therewith, and in which like reference numerals have been employed throughout wherever possible to indicate like parts in the various views:
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DETAILED DESCRIPTION
(16) Referring to
(17)
(18) As shown in
(19) The present invention also provides a secondary connection for attaching box assemblies 110, 134 to outer barrel 104. As a secondary attachment, the present invention provides fastening apertures of both box assemblies 110, 134 and outer barrel 104 for securing box assemblies 110, 134 to outer barrel 104 by threaded fasteners or other known fasteners. With the back-up secondary attachment system, the present invention also provides a more secure connection between outer barrel 104 and inner barrel 118.
(20) As shown in
(21) Top plate 106 is securedly attached to liner 108 and box assembly 110. Top plate 106 covers the high pressure assembly to prevent debris and other contaminants from entering the rotating head assembly.
(22) The present invention also reduces the amount of debris and other contaminants that enter the rotating head assembly. The contact between seals 109, 111, 135, 137 and wear surfaces 120, 126 prevent debris and other contaminants from entering bearing elements 114, 128. Furthermore, the present invention utilizes liners 108, 136 with a seal cavity that adjusts the placement of the seals 109, 111, 135, 137 on the wear surfaces 120, 126. The seals 109, 111, 135, 137 contact wear surfaces 120, 126 to seal and reduce damage to bearing elements 116, 128. Inner barrel 118 rotates in relation to both liners 108, 136 and the seals 109, 111, 135, 137 located within the seal cavities of liners 108, 136. Therefore, as inner barrel 118 rotates in relation to seals 109, 111, 135, 137, wear surfaces 120, 126 erode at the contact point of the seals 109, 111, 135, 137 and wear surfaces 120, 126 during drilling operations.
(23) Over a period of use, wear surfaces 120, 126 deteriorate such that the bearing elements 114, 128 are not properly enclosed. To prevent damage to bearing elements 114, 128, seal cavities of liners 108, 136 are re-machined to adjust the location of the seals 109, 111, 135, 137 to an unused portion of wear surfaces 120, 126. Because liners 108, 136 do not vertically move in relation to inner barrel 118 and wear surfaces 120, 126, the seals 109, 111, 135, 137 erode a concentric ring around wear surfaces 120, 126. After wear surfaces 120, 126 have eroded such that the seals 109, 111, 135, 137 no longer properly protect bearing elements 116, 128, the present invention allows re-machining of the seal cavities of liners 108, 136 to vertically displace the seals 109, 111, 135, 137. The vertically displaced seals 109, 111, 135, 137 now contact an unused area of wear surfaces 120, 126. Because the wear surfaces 120, 126 erode in a concentric manner, the seals 109, 111, 135, 137 will not contact the deteriorated areas of wear surfaces 120, 126 during rotation of inner barrel 118 in relation to outer barrel 104. By adjusting the location of the seals 109, 111, 135, 137 to an unused portion of wear surfaces 120, 126, seals 109, 111, 135, 137 and wear surfaces 120, 126 properly enclose bearing elements 114, 128. Thus, the adjusted seals 109, 111, 135, 137 prevent unnecessary damage to the rotating head assembly. The newly relocated seals 109, 111, 135, 137 will now wear an unused area of the same integrated wear surfaces 120, 126 of the inner barrel 118 such that the present invention utilizes the entire wear surfaces 120, 126 of the inner barrel 118.
(24) Seals 109, 111, 135, 137 maintain pressure within the rotating head assembly and prevent well bore pressure from entering the rotating head assembly. Hydraulic fluid within the rotating head assembly maintains the pressure in the rotating head assembly. In addition, the hydraulic fluid found within the rotating head assembly lubricates the bearing elements 116, 128. Metal encased spring loaded seals 109, 111, 135, 137 are mounted on wear surfaces 120, 126 of inner barrel 118. The seals 135, 137 contacting wear surface 126 are arranged in a manner that will allow a continuous pressurized flush of the internal cavity of the bearing assembly. The continuous flushing will result in a longer life of the bearings, seals, and other internal components. The two seals 109, 111 contacting wear surface 120 are arranged in a manner that will allow circulation for constant supply of lubrication from multiple inlet ports. The lubricant circulation system is configured to enhance the cooling of the seals 109, 111, 135, 137 whereby essentially round-the-clock operation may be maintained for months at a time without seal malfunction that would require a shutdown of the drilling operation.
(25) As shown in
(26) Die springs 152 located within spring apertures of box assemblies 110, 134 create a constant load of bearing elements 116, 128. The die springs 152 are arranged within box assemblies 110, 134 to load bearing elements 116, 128 according to the manufacturer's specifications. The constant load of bearing elements 116, 128 reduces the down time caused by unsatisfactory bearing elements. Further, the constant load of bearing elements 116, 128 reduces unnecessary damage to bearing elements 116, 128. Such a constant load of bearing elements 116, 128 reduces costs of replacing bearing elements 116, 128 and increases the operating time of the drilling rig.
(27) Die springs 152 maintain a constant load on bearing elements 116, 128. By maintaining a constant load, the present invention can better maintain the manufacturer's recommended load on bearings 116, 128. For example, if a manufacturer's specifications requires loading the bearings with twelve (12) ninety-four (94) pound die springs, one embodiment of the present invention provides box assemblies 110, 134 loaded with twelve (12) ninety-four (94) pound die springs to maintain a constant load on bearings 116, 128 such that the present invention does not require special equipment required to measure the load exerted on the bearings. The box assemblies 110, 134 of the present invention are loaded with the number and type of die springs specified by the manufacturer of the bearings. Therefore, the number and type of die springs utilized in the present invention depends upon the manufacturer's specifications for loading the bearing elements. Further, as the internal bearing cavity wears, the die springs 152 of the present invention adjust for the wear of the internal cavity such that the load on the bearings will remain constant over use. By maintaining a constant load on the bearings, the present invention extends the life of the rotating drill head and allows for trouble free operation for rig personnel.
(28) The bearing elements 116, 128 are machined such that the bearing elements 116, 128 are indicated directly to the wear surfaces 120, 126, which allows for the desired zero TIR that is crucial when managing pressure. By integrating the wear surfaces 120, 126 on the inner barrel 118, the present invention eliminates the assembly process of installing and uninstalling the wear surfaces 120, 126 via bolts, screws or any other known fasteners to attach the wear surfaces 120, 126 to the inner barrel 118.
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(30) Stripper pot plate 192 securely attaches to bottom pot 102. The secure attachment of stripper pot plate 192 to bottom pot 102 rotates stripper pot plate 192 and second rubber 103 with inner barrel 118. Stripper pot plate fastener 206 securely fastens stripper pot plate 192 to bottom pot 102. Stripper pot plate 192 provides a locking groove 196 adapted to receive locking finger 107 to attach second rubber 103 to stripper pot plate 192.
(31) Second rubber 103 rotates with inner barrel 118 and the drill string. Similar to the first rubber 190, second rubber 103 is constructed of a flexible rubber that seals the drill string to prevent debris and other contaminants from entering the rotating head assembly.
(32) The assembly method of the present invention eliminates exposed bolts and other known fasteners. By removing exposed fasteners, the present invention encloses the fasteners to secure the fasteners within the appropriate fastening apertures. Thus, the present invention prevents fasteners from dropping into the drilling area. The present invention secures the fasteners such that fasteners will not interfere with the operation of the rotating head assembly. The fasteners of the present invention are secured such that the fasteners will not fall into the drilling area as discussed below. Thus, the fasteners will not cause deterioration of the drill string. The present invention extends the lifespan of the components of the present invention by preventing unnecessary wear of the components.
(33) In addition, the second rubber 103 of the present invention prevents stripper pot plate fastener 206 from accidental removal.
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(35) Referring to
(36) As shown in
(37) As shown in
(38) Stripper pot plate fasteners 206 securely attach the stripper pot plate 192 to bottom pot 102 through bottom pot fastening apertures 184 of stripper pot base 183. Stripper pot plate fasteners 206 securely attach bottom pot 102 to stripper pot plate 192 such that stripper pot plate 192 rotates with bottom pot 102. The rotation of bottom pot 102 and stripper pot plate 192 rotates both first rubber 190 and second rubber 103 at the same rate as inner barrel 118 and the drilling string.
(39) As shown in
(40) As shown in
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(42) The present invention also provides an improved method of replacing the first and second rubbers 103, 190 of the rotating head assembly. Through normal operations, the first and second rubbers 103, 190 of the rotating head assembly deteriorate such that the first and second rubbers 103, 190 no longer properly seal the drill string. The first and second rubbers 103, 190 must be replaced such that the drill string is properly sealed to prevent debris and other contaminants from entering the rotating head assembly. The present invention allows quick replacement of the first and second rubbers 103, 190 such that drilling can continue with little downtime for normal maintenance.
(43) The present invention allows replacement of both the first and second rubbers 103, 190 by installing a bottom pot 102 securely attached to different first and second rubbers 103, 190. To replace the bottom pot 102, a user quickly disengages locking pin installed in fastener aperture 180 to detach bottom pot 102 from stripper adapter 170. Because bottom pot 102 securely attaches both first rubber 190 and second rubber 103, first and second rubbers 103, 190 also detach from the rotating head assembly. The user can then replace the first and second rubbers 103, 190 attached to bottom pot 102 and reinstall the bottom pot 102 to the stripper adapter 170. The present invention provides the user with the option of replacing one of the first rubber 190, the second rubber 103, or both the first and second rubbers 103, 190. Bottom pot 102 must be disengaged from the rotating head assembly to allow replacement of the first rubber 190. A user can replace the second rubber 103 without removing the bottom pot 102. In order to expedite the process, the present invention allows a user to replace the bottom pot 102 attached to worn rubbers 103, 190 with a bottom pot 102 attached to replacement rubbers 103, 190. By replacing the bottom pot 102, a user increases the operation of the drilling rig by eliminating the amount of time spent replacing the first rubber 190 and second rubber 103.
(44) The present invention reduces the downtime of the drilling rig by reducing time expended replacing the rubbers. Known rotating heads require a user to individually remove each rubber after halting operation of the drilling rig. Thus, known rotating heads increased downtime of the drilling and reduced the operating time of the drilling rig to increase expenses of the drilling operation.
(45) The present invention allows a user to prepare a bottom pot 102 with adequate rubbers 103, 190 prior to halting operation of the drilling rig. Therefore, drilling operation continues while attaching the rubbers 103, 190 to the bottom pot 102. To replace both the first and second rubbers 103, 190 in a single step, a user stops the drilling rig and replaces the bottom pot 102 with the replacement first and second rubbers 103, 190. Unlike known systems, the present invention does not require drilling operation to cease while each individual rubber is replaced. By installing the bottom pot with the replaced first and second rubbers 103, 190, the user eliminates the steps required to be completed when the drilling operation is ceased. Thus, the present invention increases the operation of the drilling rig. The present invention reduces the downtime of the drilling rig by reducing time expended replacing the rubbers. Known rotating heads require a user to individually remove each rubber after halting operation of the drilling rig. Thus, the present invention increases operation of the drilling rig and decreases drilling expenses.
(46) To replace the first rubber 190, a user removes base fasteners 202 from bottom pot fastening apertures 182 and first stripper fastening apertures 188. Removal of base fasteners 202 from fastening apertures 182 and first stripper fastening apertures 188 detaches the first rubber from the bottom pot 102. The user can then replace the first rubber 190 with a new first rubber 190 that will properly seal against the drilling string. The user reinstalls the first rubber 190 against the stripper attachment base 181 such that bottom pot fastening apertures 182 and first stripper fastening apertures 188 are aligned to accept a base fasteners 202 for attachment of the first rubber 190 to the bottom pot 102. The user installs the base fasteners 202 such that first rubber 190 is fixedly attached to bottom pot 102.
(47) As shown in
(48) To replace the second rubber 103, the user removes second rubber 103 by disengaging locking pin 107 from locking pin aperture 198. The user rotates second rubber 103 to direct locking pin 107 through locking pin guide 196 and removes the second rubber. The user can then replace the second rubber 103 with a new second rubber 103. The user simply aligns locking pin 107 of second rubber 103 with locking pin guide 196 of stripper pot plate 192. The user rotates the second rubber 103 to direct the locking pin to locking pin aperture 198 such that locking pin 107 engages locking pin aperture 198 to fixedly attach the second rubber 103 to stripper pot plate 192.
(49) The attachment of second rubber 103 to stripper pot plate 192 also prevents unnecessary damage to the rotating head assembly caused by unsecured stripper pot plate fastener 206. The present invention partially encloses stripper pot plate fastener 206 to prevent accidental removal of stripper pot plate fastener 206. Second rubber 103 prevents an unsecured stripper pot plate fastener 206 from damaging and interfering with the normal operation of a drilling rig. Stripper pot plate fastener 206 secures into bottom pot 102. Second rubber 103 abuts bottom pot 102 to seal stripper pot plate fastener 206 between second rubber 103 and bottom pot 102.
(50) The dual rubber cartridge seals fasteners to prevent accidental removal of the fasteners and the resulting damage of unsecured fasteners. The dual rubber cartridge of the present invention, in addition, provides a convenient attachment of a first and second rubber to increase operation of the drilling rig.
(51) From the foregoing, it will be seen that the present invention is one well adapted to obtain all the ends and objects herein set forth, together with other advantages which are inherent to the structure.
(52) It will be understood that certain features and subcombinations are of utility and may be employed without reference to other features and subcombinations. This is contemplated by and is within the scope of the claims.
(53) As many possible embodiments may be made of the invention without departing from the scope thereof, it is to be understood that all matter herein set forth or shown in the accompanying drawings is to be interpreted as illustrative and not in a limiting sense.