CONFIRMATION OF THE LOCKING OF AN ELECTRICAL WIRE IN A CONNECTOR AND TOOL FOR THE IMPLEMENTATION THEREOF
20200403367 ยท 2020-12-24
Inventors
Cpc classification
H01R13/426
ELECTRICITY
International classification
Abstract
The invention relates to an insertion tool for an electrical connector, said tool comprising an elongated section, one end of which (distal end) is intended to be introduced into a connection port for a contact element of a wire of an electrical cable in the connector, the connection port being provided with a retention clip, the connector comprising one or more connection ports, characterised in that at least one portion of the elongated section is insulating and in that said insertion tool comprises: a first electrical contact arranged at the distal end of the elongated section; a second electrical contact electrically isolated from the first electrical contact; said first and second electrical contacts being adapted to enter into electrical communication and generate a signal when the distal end is inserted into the retention clip.
Claims
1. Method for confirming the locking of a contact element of a wire or of an electrical cable by a retention clip in an electrical connector, wherein: one end, distal, of an elongated section of an insertion tool is inserted between the retention clip and one end of the contact element, the insertion tool comprising a first electrical contact, disposed at said distal end, and a second electrical contact; and the first electrical contact is placed in electric communication with the second electrical contact via the retention clip when the contact element is locked in the retention clip, said first electrical contact being electrically insulated from said second electrical contact before the insertion of the insertion tool into said retention clip.
2. The method according to claim 1, carried out during a method for mounting the contact element in the retention clip of the electrical connector, wherein said contact element is inserted into said retention clip using the distal end (1113) of the elongated section of the insertion tool; and said contact element is moved forward in said clip using said insertion tool until the contact element is locked in the connector by the retention clip and the distal end of the insertion tool is disposed between the retention clip and the contact element.
3. The method according to claim 1, comprising a method for checking the insertion tool, wherein: the electrical insulation of the first electrical contact of the insertion tool and of the second electrical contact of the insertion tool is checked; and the electrical continuity at the first electrical contact is confirmed.
4. The method according to claim 3, wherein the method for checking the insertion tool comprises a step in which: an electrical circuit is closed via the first electrical contact of the insertion tool.
5. An insertion tool for an electrical connector, capable of implementing a confirmation method according to claim 1, said tool comprising an elongated section, one end of which, distal, is intended to be inserted into a connection port for a contact element of a wire of an electrical cable in the connector, the connection port being provided with a retention clip, the connector comprising one or more connection ports, and at least a part of the elongated section is insulated, said insertion tool comprising: a first electrical contact, disposed at the distal end of the elongated section; and a second electrical contact, electrically insulated from the first electrical contact; said first and second electrical contacts being capable of entering into electric communication with one another when the distal end is inserted into the retention clip.
6. The insertion tool for an electrical connector according to claim 5, wherein said first and second electrical contacts are capable of entering into electric communication with one another when the distal end is inserted into the connection port and the contact element of the wire is locked by the retention clip.
7. The insertion tool according to claim 5, wherein the first electrical contact is disposed in such a way as to come in contact with the retention clip during the insertion of the distal end.
8. The insertion tool according to claim 5, further comprising a first part comprising the first and second electrical contacts, and a second part comprising an electric system, connecting the first electrical contact and the second electrical contact to a source of electric energy, the electric system comprising: a third electrical contact to enter into electric communication with the first electrical contact, and a fourth electrical contact, insulated from the third electrical contact, to enter into electric communication with the second electrical contact.
9. The insertion tool according to claim 8, wherein the electric system comprises: a means for detecting electric communication between the third and fourth electrical contacts; and a means for signalling said electric communication between the third and fourth electrical contacts.
10. The insertion tool according to claim 8, comprising a means for linking the elongated section to the second part.
11. The insertion tool according to claim 8, further comprising an additional member for indicating the proper locking of the contact in the clip.
12. The insertion tool according to claim 11, wherein the member is composed of an outer sheath mobile in translation along the case and enclosing: two pairs of secondary electrical contacts, a first pair belonging to said sheath and the other belonging to said case, and a compression spring located between the pen and the case, said spring being tared to a stiffness-coefficient value such that the pairs of secondary electrical contacts remain open as long as the spring is not stopped, and are closed when the spring is stopped.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0137] Other advantages, goals and particular features of the present invention will be clear from the non-limiting description that follows of at least one specific embodiment of the devices forming objects of the present invention, with regard to the appended drawings, in which:
[0138]
[0139]
[0140]
[0141]
DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
[0142] The present description is given as non-limiting, each feature of an embodiment being able to be advantageously combined with any other feature of any other embodiment.
[0143] It is noted, as of now, that the drawings are not to scale.
[0144]
[0145] The connection port is provided with a retention clip 5555 for locking a wire 4446 of an electrical cable. For this purpose, and in a known manner, the wire 4446 carries, on its ending, a contact element 4444, the geometry of which corresponds to that of the retention clip 5555.
[0146] It is known in the art to connect and to lock a cable thus provided with a contact element to an electrical connector by inserting the contact element 4444 into the retention clip 5555, and by moving the contact element 4444 forward in the retention clip 5555 up to a certain insertion depth, at which one or more strips 5556 of the retention clip, deformed during the forward movement of the contact element 4444, extend towards the inside of the retention clip 5555, thus retaining the contact element 4444 by preventing its possible backward movement. That is to say, the strips 5556 extending towards the inside of the retention clip 5555 lock the contact element 4444 in the connection port. Accordingly, the wire of the electrical cable 4446 is locked to the electrical connector.
[0147] The confirmation method forming an object of the invention allows to confirm whether the contact element 4444 is locked by the retention clip 5555 using a signal that can be transmitted when a condition corresponding to the retention or to the locking is met. This condition can be, for example, an extension of a strip 5556, and/or access to the insertion depth by the contact element 4444. When the condition is met, a circuit is closed via the retention clip 5555. This circuit comes into play at an insertion tool, particularly an insertion tool according to the invention.
[0148] The insertion tool comprises a first electrical contact 1114 and a second electrical contact 1115. The first 1114 and second 1115 electrical contacts are electrically insulated, from one another, when the insertion tool is not inserted into the retention clip 5555. However, when the insertion tool is inserted into the retention clip 5555, and when the retention clip 5555 retains the contact element 4444, the first 1114 and second 1115 electrical contacts of the insertion tool are placed in electric communication, with one another, via the retention clip 5555, and a signal is generated to indicate that the condition has been met. That is to say, when the insertion tool is inserted into the retention clip 5555 and when a contact element 4444 is locked by the retention clip 5555, a signal is generated between the first 1114 and second 1115 electrical contacts of the insertion tool to indicate that the condition has been met.
[0149] It is noted that the locking of a contact element 4444 by a retention clip 5555 into which it is already inserted can be confirmed by inserting an insertion tool according to the invention between the contact element 4444 and the retention clip 5555. It is also noted that it can be determined, during the initial insertion of the contact element 4444 into a retention clip 5555, whether it is correctly inserted and thus locked. In both cases, the distal end 1113 of the insertion tool ends up disposed between the contact element 4444 and the retention clip 5555.
[0150]
[0151] The insertion tool comprises an elongated section 1112 made for the most part from plastic or another insulating material.
[0152] The insertion tool comprises a plurality of electrical contacts, a first 1114 of which is disposed at a distal end 1113 of the insertion tool and electrically insulated from a second 1115.
[0153] During its use, whether it is to mount an electrical connector or whether it is to confirm the proper insertion of a contact element and/or its locking in the electrical connector, the distal end 1113 is inserted into a connection port in the electrical connector. For this purpose, the distal end 1113 is dimensioned according to the size of the connector and of its components, in particular a retention clip 5555 with which the connection port is provided, an electrical wire 4446 to be connected and a contact element 4444 disposed on its ending. In particular, the distal end 1113 is dimensioned to be inserted between the proximal end 5557 of the retention clip 5555 disposed in the connection port and the proximal end of the contact element 4444 at the ending of the electrical wire 4446 to be connected, as visible in
[0154] It is understood that, when a wire 4446 of an electrical cable includes a contact element 4444 at its ending, the wire 4446 extends from a proximal end 4445 of the contact element 4444. It is also understood that, when a contact element 4444 is locked in a connector by a retention clip 5555 disposed in a connection port of the electrical connector, the contact element 4444 extends from the distal end of the retention clip 5555.
[0155]
[0156] The introduction of the distal end 1113 into the retention clip 5555 causes an entry into electric communication between the first 1114 and second 1115 electrical contacts via a conductive material of the retention clip 5555, and the generation of a signal. This particular signal is not generated when the first electrical contact 1114 is not in electric communication with the second electrical contact 1115. The presence of this particular signal can therefore be considered as an indication that a condition is met. This condition depends on the positions of the first 1114 and second 1115 electrical contacts.
[0157] In
[0158] In
[0159] It is understood that, when an electrical wire 4446, including a contact element 4444 at its ending, is connected to an electrical connector via a retention clip 5555 disposed in a connection port of the electrical connector, a distal end of a strip 5556 of the retention clip 5555 extends towards the centre of the retention clip, in such a way as to make the internal geometry of the retention clip 5555 smaller than an external geometry of the contact element 4444.
[0160] In
[0161] In
[0162] In
[0163] In
[0164] In
[0165] In
[0166] In
[0167] In
[0168] As explained above, the signal generated when the first 1114 and second 1115 electrical contacts have entered into electric communication can be considered to be an indication that a certain condition has been met, and it can be considered that the definition of this condition depends on the positioning of the first 1114 and second 1115 electrical contacts.
[0169] In
[0170] In
[0171] The arrangements of the first 1114 and second 1115 electrical contacts shown in
[0172] The arrangements of the first 1114 and second 1115 electrical contacts shown in
[0173] The arrangements of the first 1114 and second 1115 electrical contacts shown in
[0174] The arrangements of the first 1114 and second 1115 electrical contacts shown in
[0175] Any electrical contact disposed at the distal end 1113 of the insertion tool is substantially thin, in such a way as to not disturb the insertion of the distal end 1113 between the retention clip 5555 and the contact element 4444.
[0176] There are a plurality of methods for obtaining a thin electrical contact on the plastic material of the elongated section. For example, a metal layer can be deposited on the plastic. The geometry of this layer can be defined for example by a selective surface treatment, or by a rather general surface treatment followed by the removal of conductive material to define insulating regions.
[0177] A first electrical contact 1114 is disposed at the distal end 1113. The first electrical contact 1114 is electrically insulated from a second electrical contact 1115. There are numerous possible arrangements of the first 1114 and second 1115 electrical contacts. Some are presented in
[0178] It is important to note that the insertion tool shown in
[0179] In
[0180] It has, at its distal end 1113, an opening capable of receiving a contact element 4444. The width or the diameter of the opening corresponds to the external geometry of the contact element 4444.
[0181] This opening opens onto a hollow at the bottom of a longitudinal groove. At the distal end, the width or the diameter of the hollow corresponds to the local size of the electrical wire 4446 attached to the contact element 4444. When a contact element 4444, mounted at the ending of an electrical wire 4446, is disposed in the distal end 1113, a part of the wire 4446 is disposed in the hollow, and extends from the longitudinal groove. According to one embodiment, at the distal end 1113, the width of the longitudinal groove is less than the width or the diameter of the opening and/or of the hollow. Via the flexibility of the elongated section, the insertion tool can clip onto the electric wire 4446, which facilitates the manipulation of the insertion tool. The insertion tool pushes on the contact element 4444 at a proximal end 4445 of the latter. Advantageously, the distal end 1113 of the insertion tool pushes on the interface between the contact element 4444 and the wire 4446 or on the proximal surface of a flange of the contact element 4444 disposed towards the proximal end 4445 of the contact element 4444. When the contact element is properly inserted, and thus locked by the retention clip 5555, the insertion tool can be removed by sliding the elongated section 1112 on the electric wire 4446 in such a way as to move it away from the contact element 4444. When it is desired to confirm the locking of a contact element 4444 that is already mounted in an electrical connector, the insertion tool can be guided to the connection port by sliding the elongated section 1112 on the wire 4446 towards the contact element 4444.
[0182] The distal end 1113 is intended to be inserted into a retention clip 5555. The width or the outer diameter of the distal end 1113 corresponds to the internal geometry of a proximal end 5557 of the retention clip 5555.
[0183] In
[0184] At the distal end 1113, each body is configured to be inserted between a contact element 4444 and the retention clip 5555. Each body is also configured to thus be inserted at the same time as another body of the same insertion tool. For example, if the insertion tool comprises two bodies, the two bodies are configured to be inserted between the contact element 4444 and the retention clip 5555 at the same time.
[0185] The bodies are configured to receive an electrical contact element 4444 between their inner surfaces at the distal end 1113 of the elongated section 1112. When a contact element 4444 is disposed at the distal end 1113, a part of the electrical wire 4446 to which the contact element 4444 is attached is disposed between the inner surfaces of the bodies.
[0186] In
[0187] Preferably, the electric system 3333 comprises a means for detecting electric communication between the third 3331 and fourth 3332 electrical contacts, as well as a signalling means 3335 for signalling the detection of the electric communication between the third 3331 and fourth 3332 electrical contacts. When the first part 1111 is attached to the second part, the establishment of electric communication between the first 1114 and second 1115 electrical contacts also establishes an electric communication between the third 3331 and fourth 3332 electrical contacts.
[0188] Preferably, the signalling means comprises an emitter of a sensory and/or computer signal.
[0189] In
[0190]
[0191] Preferably, the linking means 1122 comprises a means 1133 for connecting the electrical contacts of the first part 1111 to electrical contacts of the electric system 3333. For example, in
[0192] In
[0193] Preferably, the first 1111 and second 2222 parts are removably connected. Thus, if one of the parts is defective, it is easily replaceable.
[0194] In
[0195] To implement the confirmation method forming an object of the invention using the insertion tool forming an object of the invention, it is important for the latter to not be defective. For example, if the retention clip 5555 rubs a contact of the insertion tool, this rubbing can cause the removal or the migration of the conductive material, in this way the insertion tool will no longer be reliable.
[0196] The electrical contacts of the checking tool correspond to key positions of the insertion tool and their arrangement determines the type of defect to be detected. For example, if the electrical contacts of the checking tool correspond to opposite ends of a single electrical contact of the insertion tool, the circuit of the checking tool is closed if there is conductive material connecting these ends. Likewise, if the electrical contacts of the checking tool correspond to points of the insertion tool that are in electric communication with one another permanently in the case of a non-defective insertion tool, the circuit of the checking tool is closed when there is conductive material connecting these points. According to one embodiment, the checking tool 6666 comprises at least four electrical contacts, corresponding to opposite ends of the first and second conductive tracks. That is to say two electrical contacts of the checking tool 6666 correspond to opposite ends of the first conductive track, and two other electrical contacts of the checking tool 6666 correspond to opposite ends of the second conductive track.
[0197] For example, the second ending can be considered to be an end of a conductive track, and an end of a contact can be considered to be an opposite end of this first end. Thus, one electrical contact of the checking tool corresponds to the distal end of the first electrical contact 1114, two electrical contacts of the checking tool correspond to the second endings of the first 1116 and second 1117 conductive tracks, and one electrical contact of the checking tool corresponds to the end of the second electrical contact 1115 opposite to the second ending 1117 of the second conductive track. In this embodiment, the circuit is closed when there is no break of continuity in the conductive material between the first 1114 electrical contact and the second ending 1116 of the first conductive track, nor in the conductive material between the second ending 1117 of the second conductive track and the end of the second electrical contact 1115 opposite to the second ending 1117 of the second conductive track.
[0198] According to one embodiment the checking tool comprises an open circuit having two electrical contacts in communication, with one another, said two contacts corresponding to opposite ends of the first 1114 and second 1115 electrical contacts of the first part 1111 of the insertion tool. When the first part 1111 is inserted into the checking tool 6666, the first part 1111 being connected to the second part 2222, the electric system 3333 of the second part 2222 detects the electric communication between the third 3331 and fourth 3332 contacts via the first 1114 and second 1115 electrical contacts, and emits a sensory and/or computer signal via the signalling means. In the context of such a checking method, this sensory and/or computer signal is considered to be an indication of the absence of breaks in the conductive material of the insertion tool.
[0199] According to one embodiment, the checking tool comprises an open circuit, having two electrical contacts in electric communication, with one another, said two contacts corresponding to the first 1114 and second 1115 electrical contacts of the insertion tool. This circuit is closed if the first 1114 and second 1115 electrical contacts of the insertion tool are electrically connected. This can occur, for example, if a conductive material migrates into an insulating region of the insertion tool in such a way as to connect its first 1114 and second 1115 electrical contacts. A signal is generated when this circuit is closed to indicate a defect in the insertion tool. Advantageously, the checking tool 6666 comprises this circuit as well as the circuit shown in
[0200] According to an improvement illustrated in
[0201] More precisely, this member 7777 includes an outer sheath 7778 mobile in translation in such a way as to be able to slide along the case 2222.
[0202] This outer sheath 7778 encloses first of all a first pair of secondary electrical contacts 1120 and 1121 and a second pair of secondary electrical contacts 7779 and 7780 connected to the electric system 3333 of the case 2222.
[0203] Finally, the outer sheath 7778 encloses a compression spring 7781 having a stiffness-coefficient value (taring) such that the pairs of secondary electrical contacts 1120 and 1121 and 7779 and 7780, respectively, remain open as long as the spring 7781 is not stopped (
[0204] Of course the electrical continuity is always ensured between the first electrical contacts 1114 and 1115 of the pen and the third 3331 and fourth 3332 contacts of the electric system 3333, respectively.
[0205] This second condition related to the compression spring allows to guarantee the correct plugging of a contact element into its cell. Thus, when these two conditions are met, in particular continuity of the metallised tracks on the pen and insertion stress reached, then the contact can be considered to be locked in its cell. Since the stress to be applied for the secondary electrical contacts to be closed (in contact with one another) is defined by the spring, it is therefore a set value to be reached. When the stress is reached (compression of the spring up to the stop), the pairs of secondary electrical contacts installed on each part come into contact. This contact is achieved when the operator reaches a stop during the insertion with the tool, and only at that moment.