PLUG CONNECTION DEVICE COMPRISING AT LEAST ONE PLUG CONNECTOR
20200403347 ยท 2020-12-24
Assignee
Inventors
Cpc classification
H01R13/73
ELECTRICITY
H01R24/56
ELECTRICITY
H01R9/0524
ELECTRICITY
H01R13/4361
ELECTRICITY
H01R4/64
ELECTRICITY
International classification
H01R13/436
ELECTRICITY
H01R13/73
ELECTRICITY
H01R24/56
ELECTRICITY
H01R4/64
ELECTRICITY
Abstract
Preferred embodiments of a plug connection device for connecting an electrical cable and establishing a ground connection to an external component may have at least one plug connector and fastening means electrically and mechanically connectable therewith. The plug connector may have a plug body and a housing, the plug body being connectable to a conductor of the electrical cable and receivable in an axial direction in a receptacle of the housing. The fastening means may have a snap-fit connection part, a contact element and a connection element which may be configured integrally with one another. The snap fit connection part may intrude into a groove in the housing to connect the fastening means to the housing. The contact element may plug into the housing to make electrical contact with the plug body received in the receptacle. The contact element and connection element are electrically connected to one another and the connection element may be connected to a ground cable that is connectable with the external component to establish, independently of the electrical cable, the ground connection with the external component via the plug body, contact element, connection part and the ground cable.
Claims
1. A plug connection device for connecting to an electrical cable of the type having an outer conductor and at least one inner conductor and for establishing a ground connection between the outer conductor and a component external to the plug connection device by way of a ground cable which is electrically connectable between the plug connection device and the component, said plug connection device comprising: (a) at least one plug connector, each plug connector including (i) a plug body which is electrically and mechanically connectable to the outer conductor of the electrical cable, the plug body having an external perimeter; (ii) an inner conductor part which is electrically and mechanically connectable to the inner conductor of the electrical cable, and (iii) a housing having an outer side which includes a groove, the housing also having a receptacle which receives the plug body in an axial direction; said plug connection device further comprising (b) fastening means electrically and mechanically connectable to the plug connector for establishing the ground connection by way of the ground cable, the fastening means having a snap-fit connection part, a contact element and a connection element, the snap-fit connection part, the contact element and the connection element being configured integrally with one another, the contact element and the connection element being electrically connected with one another; the snap-fit connection part intruding at least partially into the groove of the outer wall of the housing in a form fitting manner to mechanically connect the fastening means to the housing of the plug connector in the axial direction, the contact element having a region which plugs into the housing and makes electrical contact with the external perimeter of the plug body, the connection element being connectable to the ground cable to establish the ground connection independently of the electrical cable, the ground connection being established via the plug body, the contact element, the connection element and the ground cable.
2. A plug connection device as claimed in claim 1, wherein the connection element comprises a crimp connector which is electrically and mechanically connectable to the ground cable.
3. A plug connection device as claimed in claim 1, wherein the region of the contact element which plugs into the housing and makes electrical contact with the external perimeter of the plug body comprises a terminal clamp.
4. A plug connection device as claimed in claim 1, wherein the fastening means does not project beyond the outer sides of the housing of the plug connector when the fastening means is fully inserted into the housing of the plug connector.
5. A plug connection device as claimed in claim 1, wherein the at least one plug connector comprises a plurality of plug connectors and the fastening means is a single fastening means which is mechanically connected to, and supports, the plurality of plug connectors and wherein the contact element of each of the plurality of the plug connectors is electrically conductively connected in common to the single fastening means.
6. A plug connection device as claimed in claim 1, wherein the region of the contact element which plugs into the housing is a front region which is connectable to at least part of the external perimeter of the plug body in a form-fitting manner.
7. A plug connection device as claimed in claim 6, wherein a terminal position of the plug body in the receptacle is established by the plug body and the receptacle.
8. A plug connection device as claimed in claim 6, wherein the external perimeter of the plug body includes a diminution which the contact element engages.
9. A plug connection device as claimed in claim 1, wherein the plug connector incudes a securing element and the housing includes a clearance, at least a portion of the securing element being insertable through the clearance and into the housing such that movement of the housing in relation to the securing element is limited in at least one degree of freedom.
10. A plug connection device as claimed in claim 9, wherein the securing element has a passage through which the contact element is inserted to connect the front region of the contact element with the plug body.
11. A plug connection device as claimed in claim 9, wherein the external perimeter of the plug body includes a diminution which the contact element engages and securing element includes a part which engages the diminution.
12. A plug connection device as claimed in claim 9, wherein at least part of the securing element is located in a displacement path of the plug body in the housing.
13. A plug connection device as claimed in claim 9, wherein the securing element connects to the contact element in a form-fitting manner.
14. A plug connection device for connecting to an electrical cable of the type having at least one conductor and for establishing a ground connection between the conductor and external component by way of a ground cable which is electrically connectable between the plug connection device and the external component, said plug connection device comprising: (a) at least one plug connector, each plug connector including (i) a plug body which is electrically and mechanically connectable to the conductor of the electrical cable, and (ii) a housing having a receptacle which receives the plug body; said plug connection device further comprising (b) fastening means electrically and mechanically connectable to the plug connector for establishing the ground connection by way of the ground cable, the fastening means having a contact element and a connection element, the contact element and the connection element being configured integrally with one another and electrically connected with one another, the contact element having a region which plugs into the housing and makes electrical contact with the plug body, the connection element being connectable to the ground cable to establish the ground connection independently of the electrical cable, the ground connection being established via the plug body, the contact element, the connection element and the ground cable.
15. A plug connection device as claimed in claim 14, wherein the fastening means has a connection part which mechanically connects the fastening means with the housing.
16. A plug connection device as claimed in claim 15, wherein the connection part, as well as the contact element and the connection element are configured integrally with one another,
17. A plug connection device as claimed in claim 15, wherein the plug body is received into the receptacle in an axial direction, the housing has an outer wall in which a groove is present and the connection part comprises a snap-fit connection part which intrudes into the groove to mechanically connect the fastening means to the housing of the plug connector in a form fitting manner in the axial direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0101] In the drawings:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0116] A plug connection device according to the invention in the exemplary embodiments is illustrated by means of a so-called FAKRA standardization scheme, wherein only those features that are essential to the invention are illustrated in more detail hereunder. Potential embodiments and variants are derived from DIN 72594.
[0117] However, the present invention and also the exemplary embodiment illustrated are not to be understood as being limited to a FAKRA plug connector or to a FAKRA housing, respectively. The solution according to the invention is suitable for arbitrary plug connectors.
[0118] The features of
[0119] The invention is implementable in different variants. Two variants are illustrated in an exemplary manner in the exemplary embodiment.
[0120]
[0121] The plug connector 1 has a housing 3 which is also illustrated in more detail in
[0122]
[0123] The housing 3 is preferably configured from plastics.
[0124] The plug connector 1 furthermore has a plug body 4 which is connected to an outer conductor 5 of a cable 6 that in
[0125] The plug connector 1 furthermore has at least one inner conductor part 8 (cf.
[0126]
[0127] In the case of the plug connector 1 illustrated in
[0128] It is illustrated in the exemplary embodiment that the plug body 4 receives a single inner conductor part 8. Of course, the plug body 4 can also receive a plurality of inner conductor parts 8 which are connected to a corresponding number of inner conductors 9.
[0129] It is furthermore illustrated in the exemplary embodiment that the plug connector 1 receives one plug body 4. It can in principle also be provided that the plug connector 1 receives a plurality of plug bodies 4. The exemplary embodiment is to be understood in an analogous manner.
[0130] As can be seen from the Figures, in particular from
[0131] The plug body 4 preferably has a diminution 12 into which the latching element 11 intrudes when the plug body 4 has reached the terminal position thereof in the receptacle 10. This, herein, can also be an arbitrary recess, depression, or the like. However, the configuration of a preferably annularly encircling diminution 12 has proven to be particularly suitable. The diminution 12 can also be produced, for example, in that the plug body 4 has a construction in two or multiple parts, wherein the diminution 12 is preferably configured in the connection region between two parts of the plug body 4.
[0132] It can be provided in the exemplary embodiment that the receptacle 10 and the plug body 4 have mechanical coding features such that the plug-fitting of a plug body 4 that is not intended for the housing 3 is mechanically prevented.
[0133] According to the invention, a contact element 13 which is plug-fittable in the housing 3 in such a manner that a front region 13a of the contact element 13 electrically contacts the plug body 4, inserted into the housing 3, on the external perimeter of said plug body 4 is provided. The contact element 13 herein is connected in an electrically conducting manner to the fastening means 2. On account thereof, a ground connection to a further component 24 (cf
[0134]
[0135] A connection of the contact element 13 to the fastening means 2 can be derived in particular from
[0136] In the variant of
[0137] The front region 13a of the contact element 13 in the exemplary embodiment is connected in a form-fitting manner to at least part of the external perimeter of the plug body 4. The front region 13a of the contact element 13 herein is configured as a terminal clamp 13a. The terminal clamp 13a herein has two terminal clamp arms which are preferably configured so as to be sprung and, for connecting to the external perimeter of the plug body 4, are deflected from the de-stressed position of said terminal clamp arms, and upon connecting to the external perimeter of the plug body 4 spring back again as far as possible, and thus therebetween receive or comprise, respectively, the plug body 4.
[0138] The contact element 13 can contact the plug body 4 in principle at any arbitrary position. In the exemplary embodiment it is provided that the contact element 13, or the terminal clamp 13a thereof, engages in the diminution 12 of the plug body 4. The latching element 11 in the exemplary embodiment also engages in the same diminution 12, but this is not mandatory. These here can also be different diminutions, depressions, recesses, or the like. However, the use of a common diminution 12 can be advantageous in terms of construction and thus in terms of economy.
[0139] It is provided in the exemplary embodiment that the contact element 13 is positioned in the housing 3 in such a manner that the contact element 13 engages in the diminution 12 when the plug body 4 has reached the terminal position thereof, on account of which a connecting dimension of the plug body 4 is also ensured.
[0140] As can be furthermore seen from
[0141] The securing element 14 and the clearance 15 of the housing 3 are preferably designed in such a manner that the housing 3 in relation to the securing element 14 in terms of the movement of said housing 3 is also limited in further degrees of freedom. It can furthermore be provided that the securing element 14, when the latter is fully pushed into the clearance 15, latches in the provided terminal position in the housing 3. To this end, a latching hook can be provided. The latching hook can preferably be releasable so as to retrieve the securing element 14 from the clearance 15, or from the housing 3, respectively, again.
[0142] By receiving the securing element 14 in a substantially form-fitting manner in the clearance 15 and the latching hooks, it can be provided that the securing element 14 and the housing 3 are interconnected so as to be substantially immovable.
[0143] As can be derived in particular from the illustration of
[0144] It is illustrated in the exemplary embodiment that both the contact element 13 and the securing element 14 are connected to the plug body 4 by way of an orthogonal movement.
[0145] The contact element 13 and also the securing element 14 thus extend orthogonally in the direction toward the plug body 4 when the latter is inserted in the terminal position in the housing 3.
[0146] The part 14a of the securing element 14, as also the terminal clamp 13a and the latching element 11, protrudes into the same diminution 12; this is, however, optional.
[0147] As can be seen in particular from
[0148] A good mechanical and electrically conducting connection between the contact element 13 and the fastening means 2 is established by the form-fitting connection illustrated in the exemplary embodiment.
[0149] The fastening means 2 and also the contact element 13 in all exemplary embodiments are preferably configured so as to be at least in part electrically conducting; the fastening means 2 and also the contact element 13 are preferably at least in part formed from an electrically conducting metal. The fastening means 2 and/or the contact element 13 are/is preferably formed substantially entirely, particularly preferably entirely, from metal.
[0150] The form-fitting connection of the contact element 13 to the clearance 17 of the fastening means 2 can be particularly advantageously established in that the contact element 13 is configured so as to be sprung and has a diminution 18 in which the periphery of the clearance 17 engages, so as to fix the contact element 13 in the clearance 17. The contact element 13, as is illustrated in the exemplary embodiment according to
[0151] Alternatively, the contact element 13 can also have a protrusion, and the clearance 17 can be configured in a correspondingly complementary manner in order for a form-fitting connection to be established.
[0152] As can be derived in particular from
[0153] The passage 19 in the exemplary embodiment according to
[0154] The securing element 14 in this embodiment is preferably configured from plastics. The securing element 14 in this embodiment is preferably not electrically conducting.
[0155]
[0156] No direct connection between the contact element 13 and the fastening means 2 is provided in the exemplary embodiment illustrated in
[0157] In principle, the securing element 14 in the exemplary embodiment according to
[0158] As can be seen from
[0159] The fastening means 2 can furthermore have at least one eyelet 23 or else a plurality of eyelets 23 which can be provided for electrically and mechanically connecting the fastening means 2 to a ground part, or to the further component 24, for example a vehicle ground or the like.
[0160]
[0161] As can be derived from the exemplary embodiments relating to the variant of
[0162] After the securing element 14 and/or the contact element 13 have been pushed into the terminal positions thereof, the plug body 4 that has previously been positioned in the housing 3 can be secured by said securing element 14 and/or said contact element 13. This is referred to as a secondary securing feature, wherein an interaction of the contact element 13 and of the securing element 14 is particularly expedient to this end. The contact element 13 and the securing element 14 herein can also be responsible for the positionally accurate seat of the plug body 4 in the housing 3, and can thus also ensure the connecting dimensions for connecting to a complementary plug connector (not illustrated in more detail).
[0163]
[0164] As is illustrated in an exemplary manner in
[0165] A securing element 14 can be dispensed with in the variant shown in
[0166]
[0167] The fastening means 2 of this variant likewise has a contact element 13 which now, however, is preferably configured so as to be integral to the fastening means 2. Two snap-fit connection parts 22 for fastening the housing 3 of the plug connector 1 are furthermore provided, said snap-fit connection parts 22 to this end encompassing the housing 3 on the outer side thereof. The housing in the outer side thereof has a groove 25 into which the snap-fit connection parts 22 can intrude so as to configure a form-fitting connection in the axial direction A between the housing 3 and the fastening means 2. The snap-fit connection parts 22 are also preferably configured so as to be integral to the fastening means 2. It can also be provided that the snap-fit connection parts 22 are configured as arbitrary connection elements and in particular in such a manner that said snap-fit connection parts 22 intrude into the housing 3 and, on account thereof, establish a mechanical, in particular form-fitting and/or force-fitting, connection between the fastening means 2 and the housing 3.
[0168] The fastening means 2 finally has connection elements 26 so as to configure the ground connection to the further component 24. The connection elements are presently configured as a crimp connection 26 and are likewise preferably integral to the fastening means 2.
[0169] A ground connector cable 27 for configuring the ground connection to the further component 24 (cf.
[0170] The fastening means 2, in particular according to the variant of
[0171] The housing 3 of the plug connector 1 and the fastening means 2 are preferably configured in such a manner that the fastening means 2 does not project beyond the outer sides of the housing 3 of the plug connector 1, preferably being recessed, when said fastening means is inserted in the housing 3 of the plug connector 1. The housing 3 to this end can have suitable depressions and/or recesses, as can be seen in
[0172] While the invention has been described with reference to various preferred embodiments, it should be understood by those skilled in the art that various changes may be made and equivalents substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt to a particular situation or application of the invention without departing from the scope of the invention. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed but rather, that the invention will include all embodiments falling within the scope of the appended claims, either literally or under the Doctrine of Equivalents.