WRAPPING PAPER PATTERN FOR AN AEROSOL-GENERATING ARTICLE
20200397036 ยท 2020-12-24
Inventors
Cpc classification
A24D1/22
HUMAN NECESSITIES
International classification
A24D1/22
HUMAN NECESSITIES
A24C5/47
HUMAN NECESSITIES
Abstract
An aerosol-generating article comprising an outer wrapping sheet to form an outer tubular element of an aerosol-generating article that when rolled about a longitudinal axis, the outer wrapping sheet comprising a first edge comprising a proximal portion and a distal portion, wherein the proximal portion includes a glued section, and wherein the distal portion extends from the proximal portion at an acute angle relative to the longitudinal axis.
Claims
1. An aerosol-generating article having a proximal end and a distal end, the aerosol-generating article comprising: an inner tubular element comprising an inner wrapping sheet circumscribing a combustible heat source positioned towards the distal end of the aerosol-generating article; an outer wrapping sheet to form an outer tubular element of the aerosol-generating article when rolled about a longitudinal axis, the outer wrapping sheet comprising: a first edge comprising a proximal portion and a distal portion, wherein the proximal portion includes a glued section, and wherein the distal portion extends from the proximal portion at an acute angle relative to the longitudinal axis.
2. The aerosol-generating article of claim 1, wherein the proximal portion of the first edge is substantially parallel to the longitudinal axis.
3. The aerosol-generating article of claim 1, wherein the outer wrapping sheet further comprising a second edge, opposed to the first edge and comprising a second edge proximal portion and a second edge distal portion, wherein the first and second edges define a width of the sheet.
4. The aerosol-generating article of claim 3, wherein the second edge proximal portion is substantially parallel to and substantially the same length as the proximal portion of the first edge.
5. The aerosol-generating article of claim 3, wherein the second edge distal portion is substantially parallel to and substantially the same length as the distal portion of the first edge.
6. The aerosol-generating article of claim 3, wherein the outer wrapping sheet further comprises proximal and distal end edges extending between the first and second edges at respective proximal and distal ends thereof.
7. The aerosol-generating article of claim 3, wherein a first region is defined by the area of sheet between the first edge proximal portion and the second edge proximal portion, and wherein a first glue pattern, which includes the glued section, is applied to the first region.
8. The aerosol-generating article of claim 7, wherein the first glue pattern is applied across the whole extent of the first region.
9. The aerosol-generating article of claim 3, wherein a second region is defined by the area of sheet between the first edge distal portion and the second edge distal portion, and wherein the second region is split into a first zone adjacent the first edge and a second zone adjacent the second edge by a boundary line extending from the distal end edge to the first region, and wherein a second glue pattern is applied to the second zone.
10. The aerosol-generating article of claim 9, wherein the second glue pattern is applied across the whole extent of the second zone.
11. The aerosol-generating article according to claim 9, wherein the boundary line is substantially parallel to the first edge distal portion.
12. The aerosol-generating article according to claim 1, wherein the outer tubular element extends from the proximal end of the aerosol-generating article towards the distal end thereof.
13. The aerosol-generating article according to claim 1, wherein the outer wrapping sheet overwraps at least a portion of the inner tubular element.
14. The aerosol-generating article according to claim 1, wherein the glued section of the first edge proximal portion is adhesively joined to a proximal end of the inner tubular element.
15. The aerosol-generating article according to claim 1, wherein the aerosol-generating article further comprises a void space.
16. The aerosol-generating article according to claim 15, wherein the inner wrapper includes a collapsible portion surrounding at least the void space.
17. A method of manufacturing an aerosol-generating article, wherein the aerosol-generating article has a proximal end and a distal end, the method of manufacturing the aerosol-generating article comprising the steps of: providing an inner tubular element comprising an inner wrapping sheet circumscribing a combustible heat source positioned towards the distal end of the aerosol-generating article; providing an outer wrapping sheet comprising a first edge comprising a proximal portion and a distal portion, wherein the proximal portion includes a glued section, and wherein the distal portion extends from the proximal portion at an acute angle relative to the longitudinal axis; overwrapping at least a portion of the inner tubular element with the outer wrapping sheet by, starting from the first edge of the outer wrapping sheet: adhesively joining the first edge proximal portion to the inner tubular element by bringing the glued section into contact with a proximal end of the inner tubular element; and, wrapping the outer wrapping sheet about the inner tubular element by rolling.
18. The method of any one of claim 17, wherein the overwrapping procedure comprises applying the outer wrapping sheet using a rotating drum.
19. The method of claim 18, wherein the overwrapping comprises rolling the inner tubular element through a pinch between the rotating drum on which the outer wrapping sheet is temporarily attached and a stationary guide plate, the outer wrapping sheet wrapping around the inner tubular element during passage through the pinch.
20. The method of claim 17, comprising manufacturing a pair of aerosol-generating articles back-to-back, including providing a singular mouthpiece filter element having first and second ends corresponding to initially conjoined first and second mouthpiece filters, wherein providing an inner tubular element comprises providing first and second inner tubular elements which are mounted to the respective first and second ends of the singular mouthpiece filter element, wherein the overwrapping of the first and second inner tubular elements is simultaneous, using a single outer wrapping sheet symmetrical about the centre of the mouthpiece filter element to form initially conjoined first and second outer tubular elements, the method including cutting through the conjoined outer tubular elements and the mouthpiece filter element to separate the conjoined articles into first and second aerosol-generating articles.
Description
[0041] Embodiments of the invention are further described hereinafter with reference to the accompanying drawings, in which:
[0042]
[0043]
[0044]
[0045]
[0046]
[0047] The schematic drawings are not necessarily to scale and are presented for purposes of illustration and not limitation. The drawings depict one or more aspects described in this disclosure. However, it will be understood that other aspects not depicted in the drawings fall within the scope of this disclosure.
[0048]
[0049] When manufacturing aerosol-generating articles in the back-to-back configuration, a series of outer wrapping sheets are typically temporarily attached to a rotating drum, for example by a vacuum, and respective rods 16 are brought into contact with the first edge of the associated outer wrapping sheet 20. As the rotating drum rotates, each rod 16 is brought, with outer wrapping sheet 20 attached, in turn towards a stationary guide plate. The rotating drum and stationary guide plate act as a pinch and friction between the unwrapped aerosol-generating article, stationary guide plate and rotating drum cause the outer wrapping sheet 20 to wrap around the rod 16, thereby forming a wrapped aerosol-generating article. As the outer wrapping sheet 20 is initially wrapped around the rod 16 for the first wrap, only the area of the outer wrapping sheet that is glued to the rod 16 by the first region of glue 25 remains tightly bonded to the rod 16. The remaining outer wrapping sheet 20 is not adhered to the rod 16 so may remain attached to the rotating drum. This can create a tension across the first edge 21 where the adhesive is pulling the outer wrapping sheet 20 towards the rod 16 and the rotating drum is pulling the outer wrapping sheet 20 away from the rod 16. Consequently, rolled aerosol-generating articles may be formed with a conical profile, where the finished aerosol-generating article has a smaller diameter at the mouthpiece filter end 11, 11 compared to the distal end 12, 12. This will subsequently be referred to as the cone effect. When produced in the back-to-back configuration, an outer wrapping sheet member formed of two symmetrical outer wrapping sheets 20 attached at respective proximal ends can be used to simultaneously form two conjoined outer tubular elements (as shown in
[0050]
[0051] The aerosol-generating article 100 is shown further comprising an outer tubular element 130 extending from the proximal end 102 of the aerosol-generating article 100 towards the distal end 104 thereof. The outer tubular element 130 circumscribes at least the mouthpiece end 107 of the inner tubular element 105 and the void space 125 and is formed by wrapping the outer wrapping sheet 200 around the mouthpiece filter 127 and a portion of the inner tubular element 105. The outer tubular element 130 terminates downstream of the heat source 115. The distal end 104 including the combustible heat source 115 and the aerosol-forming substrate 120 is slideable relative to the outer tubular element 130 from an extended position having a first article length, for example L1, to a retracted position having a second article length less than the first article length, for example L2. The aerosol-generating article may have a length of a conventional cigarette. The aerosol-generating article may have a diameter of a conventional cigarette. Sliding the distal end 104 from an extended position to a retracted position at least partially collapses the void space 125 to an axial contracted configuration. The slideable distal end, including the combustible heat source 115 and aerosol-forming substrate 120, allows the slideable distal end to collapse into the void space from an extended position to a retracted position. The retracted position may be such that the heat source is positioned within the outer tubular element. The retracted position may be achieved by application of a pressure or force at the distal end of the aerosol-generating article 100, such as when a stubbing out action is performed. It is not essential that the void space 125 be entirely collapsed when in the axially contracted configuration. As shown in
[0052] While the outer tubular element 130 of the aerosol-generating article is shown terminating downstream of the aerosol-forming substrate 120, it would be apparent to the skilled person that such an arrangement is purely exemplary and that other arrangements are possible, for example, where the outer tubular element 130 terminated at the aerosol-forming substrate 120 would be equally included by this description.
[0053]
[0054] Additionally, a boundary line 235 is shown extending between the distal end edge 210 and the intermediate line 225. The boundary line 235 may be spaced from the first edge distal portion 215b by a second distance at least equal to the circumference of the inner tubular element. The second distance may be in the range of 10 mm to 40 mm and preferably in the range of 10 mm to 25 mm. The boundary line may be spaced from the second edge distal portion 220b by a distance in the range of 5 mm to 20 mm and preferably in the range of 7 mm to 15 mm. The boundary line 235 is used to divide the second region 240 into first 240a and second 240b zones. The second zone 240b is substantially covered with an adhesive in a second glue pattern and can be considered a glued area. The adhesive is suitable for bonding the outer wrapping sheet 200 to itself during the second circumferential wrap. The adhesive applied to the first region 230 may be similar or different to that applied to the second zone 240b. The first zone 240a is left without glue and can be considered a non-glued area.
[0055] While the first proximal edge portion 215a is shown in
[0056] As shown in
[0057] As the outer wrapping sheet 200 is wrapped around the first inner tubular element 105 and the mouthpiece filter 127 for the first circumferential wrap (see also
[0058] While the manufacturing process has been described with a mouthpiece filter 127 it would be apparent to the skilled person this was not essential to the present invention. While the manufacturing process has been described in the context of a single aerosol-generating article 100, it would be apparent to the skilled person that this description would apply to mutatis mutandis to manufacture of aerosol-generating articles manufactured in the back-to-back configuration, which may be preferable for process efficiency, being able to produce two articles simultaneously within a single manufacture line.
[0059] As the outer wrapping sheet 200 is wrapped around the mouthpiece filter 127 and the first inner tubular element 105 for a second circumferential wrap, the remaining glue applied to the first region 230 and the glue applied to the second zone 240b enables the outer wrapping sheet 200 to adhere to itself along substantially its own length, forming the outer tubular element. When manufactured in a back-to-back configuration, conjoined first and second outer tubular elements are formed.
[0060]
[0061] Once the outer wrapping sheet 200 is wrapped around the rod 106, an aerosol-generating article 100 is formed and may be removed from the pinch 310 by a second rotating drum 340. If manufactured in the back-to-back configuration a conjoined outer tubular element will be formed around the rod 106 and can be removed from the pinch 310 by the second rotating drum 340. In this case, the conjoined outer tubular elements may be cut along a centreline 155 through the conjoined outer tubular elements and conjoined mouthpiece filter element 129 to form first and second aerosol-generating articles 100. This arrangement is preferable, as aerosol-generating articles 100 can be manufactured using existing processes and at existing line speeds. While the overwrapping process has been described in the context of manufacturing aerosol-generating articles in the back-to-back configuration, it would be apparent to the skilled person that this description applies equally to the manufacture of aerosol-generating articles individually and that the manufacture of aerosol-generating articles in the back-to-back configuration is not essential to the present invention. The cutting of the conjoined outer tubular elements and conjoined mouthpiece filter element 129 may be performed in the overwrapping station, or at a separate cutting station.
[0062] The aerosol-generating article 100 may have a length and diameter similar to a conventional cigarette. The second article length, L2, may be about 90% or less than the first article length. The second article length may be about 80% or less than the first article length. The second article length may be about 70% or less than the first article length.
[0063] While a mouthpiece filter 127 and mouthpiece filter element 129 have been included in this description for clarity, they are not essential to the present invention. Similarly, while a removeable cap 110 has been described as a way of preserving the aerosol-forming substrate, a removeable cap 110 is not essential to the present invention. Similarly, while a transfer element 117 has been described, it is not essential to the present invention. While an adhesive has been described as a method of securing the outer wrapping sheet 200 to the inner tubular element 105 and to itself, this is not essential to the invention and other methods of fixation, including methods of mechanical fixation such as perforations or surface features, are included in this description. While the outer wrapping sheet 200 is described as being adhered to itself along substantially the whole length of the outer wrapping sheet 200, this is not essential to the invention. Adhesion along less than the whole length of the outer wrapping sheet 200 may still provide the benefit of the invention.
[0064] Features, integers, characteristics or groups described in conjunction with a particular aspect, embodiment or example of the invention are to be understood to be applicable to any other aspect, embodiment or example described herein unless incompatible therewith. All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive. The invention is not restricted to the details of any foregoing embodiments. The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.
EXAMPLES
[0065] 1. A wrapping sheet to form a tubular element of an aerosol-generating article when rolled about a longitudinal axis, the wrapping sheet comprising:
[0066] a first edge comprising a proximal portion and a distal portion, wherein the proximal portion includes a glued section, and wherein the distal portion extends from the proximal portion at an acute angle relative to the longitudinal axis.
2. The wrapping sheet of example 1, wherein the proximal portion of the first edge is substantially parallel to the longitudinal axis.
3. The wrapping sheet of example 1 or example 2, further comprising a second edge, opposed to the first edge and comprising a second edge proximal portion and a second edge distal portion, wherein the first and second edges define a width of the sheet.
4. The wrapping sheet of example 3, wherein the second edge proximal portion is substantially parallel to and substantially the same length as the proximal portion of the first edge.
5. The wrapping sheet of example 3 or example 4, wherein the second edge distal portion is substantially parallel to and substantially the same length as the distal portion of the first edge.
6. The wrapping sheet of any one of examples 3 to 5, further comprising proximal and distal end edges extending between the first at second edges at respective proximal and distal ends thereof.
7. The wrapping sheet of any one of examples 3 to 6, wherein a first region is defined by the area of sheet between the first edge proximal portion and the second edge proximal portion, and wherein a first glue pattern, which includes the glued section, is applied to the first region.
8. The wrapping sheet of example 7, wherein the first glue pattern is applied across the whole extent of the first region.
9. The wrapping sheet of any one of examples 3 to 8, wherein a second region is defined by the area of sheet between the first edge distal portion and the second edge distal portion, and wherein the second region is split into a first zone adjacent the first edge and a second zone adjacent the second edge by a boundary line extending from the distal end edge to the first region, and wherein a second glue pattern is applied to the second zone.
10. The wrapping sheet of example 9, wherein the second glue pattern is applied across the whole extent of the second zone.
11. The wrapping sheet according to example 9 or example 10, wherein the boundary line is substantially parallel to the first edge distal portion.
12. A method of manufacturing an aerosol-generating article, comprising: [0067] providing a wrapping sheet according to any preceding example; [0068] providing an inner tubular element; [0069] overwrapping at least a portion of the inner tubular element with the wrapping sheet by, starting from the first edge of the wrapping sheet: [0070] adhesively joining the first edge proximal portion to the inner tubular element by bringing the glued section into contact with a proximal end of the inner tubular element; and, [0071] wrapping the wrapping sheet about the inner tubular element by rolling.
13. The method of example 12, wherein the overwrapping procedure comprises applying the wrapping sheet using a rotating drum.
14. The method of example 13, wherein the overwrapping comprises rolling the inner tubular element through a pinch between the rotating drum on which the wrapping sheet is temporarily attached and a stationary guide plate, the sheet wrapping around the inner tubular element during passage through the pinch.
15. The method of any one of examples 12 to 14, comprising manufacturing a pair of aerosol-generating articles back-to-back, including providing a singular mouthpiece filter element having first and second ends corresponding to initially conjoined first and second mouthpiece filters, wherein providing an inner tubular element comprises providing first and second inner tubular elements which are mounted to the respective first and second ends of the singular mouthpiece filter element, wherein the overwrapping of the first and second inner tubular elements is simultaneous, using a single wrapping sheet symmetrical about the centre of the mouthpiece filter element to form initially conjoined first and second outer tubular elements, the method including cutting through the conjoined outer tubular elements and the mouthpiece filter element to separate the conjoined articles into first and second aerosol-generating articles.