Anti-Twist Liner and Shell for a Dairy Animal Teat Cup Assembly

Abstract

A milker unit teat cup assembly for dairy animals having a shell and liner combination that resists twisting by the liner barrel relative to the shell using a recess in the liner that is spaced apart from the longitudinal axis in the liner and engaged by a key in the shell.

Claims

1. A teat cup assembly comprising: a shell defining a wall with an upper opening, a bottom wall including an inwardly directed annular edge defining a bottom opening, a cylindrical wall extending between the upper opening and the bottom wall, and a plurality of spaced apart mating keys joined to and extending upwardly from the bottom wall and extending radially inwardly from the cylindrical wall; a shell liner having a partially installed position and a fully installed position, and the shell liner includes: a mouthpiece disposed to engage the upper opening when the shell liner is in the fully installed position; a cylindrical barrel portion joined to the mouthpiece, and spaced apart from and not connected to the cylindrical wall; an upper locking ring joined to the cylindrical barrel portion, and the upper locking ring defines a plurality of spaced apart alignment recesses that do not extend into the cylindrical barrel portion, and each alignment recess is disposed to engage a corresponding mating key when the liner is in the partially installed position; a lower locking ring spaced apart from the upper locking ring to define an annular recess, and the annular recess does not engage the bottom wall annular edge when the shell liner is in the partially installed position, and the annular edge is disposed in the annular recess when the shell liner is in the fully installed position; and an integral short milk tube joined integrally with the lower locking ring and disposed to extend through the bottom opening in the partially installed position.

2. The teat cup assembly of claim 1, wherein each of the plurality of spaced apart alignment recesses opens radially outwardly and in a direction parallel to a longitudinal axis of the cylindrical barrel portion.

3. The teat cup assembly of claim 1, wherein each of the plurality of alignment recesses is an inverted U-shape.

4. The teat cup assembly of claim 1, wherein each of the plurality of alignment recesses opens to the annular recess.

5. The teat cup assembly of claim 1, wherein each of the alignment recesses is engaged with a corresponding mating key when the liner is in the fully installed position.

6. The teat cup assembly of claim 1, wherein the short milk tube extends only partially through the bottom opening when the shell liner is in the partially installed position.

7. The teat cup assembly of claim 1, wherein the short milk tube extends only partially through the bottom opening when the shell liner is in the partially installed position, and the short milk tube is completely through the bottom opening and out of the shell when the liner is in the fully inserted position.

8. The teat cup assembly of claim 1, wherein each of the mating keys and each of the alignment recesses are disposed only in a direction that is parallel to a longitudinal axis of the liner.

9. The teat cup assembly of claim 1, wherein each of the mating keys and each of the alignment recesses are disposed only in a direction that is parallel to a longitudinal axis of the liner and each mating key is engaged with a corresponding alignment recess when the liner is in the fully installed position.

10. The teat cup assembly of claim 1, wherein each of the mating keys engages a corresponding alignment recess to resist rotation of the upper locking ring about a longitudinal axis of the liner when the liner is in the partially installed position.

11. A method for installing an anti-twist shell liner into a shell of a teat cup assembly, and the teat cup assembly includes: a shell defining a wall with an upper opening, a bottom wall including an annular edge defining a bottom opening, a cylindrical wall portion between the upper opening and the bottom opening, and a plurality of spaced apart mating keys joined to and extending upwardly from the bottom wall and extending radially inwardly from the cylindrical wall; a shell liner having: a mouthpiece; a cylindrical barrel portion joined to the mouthpiece, and spaced apart from and not connected to the cylindrical wall; an upper locking ring joined to the cylindrical barrel portion, and the upper locking ring defines a plurality of spaced apart alignment recesses each disposed to engage a corresponding mating key and each alignment recess does not extend into the cylindrical barrel portion; a lower locking ring spaced apart from the upper locking ring to define an annular recess; and an integral short milk tube joined integrally to the lower locking ring; and the method comprises the steps of: partially installing the shell liner in the shell by: extending the integral short milk tube through the shell and partially out of the bottom opening; partially engaging each mating key into a corresponding recess; and fully installing the shell liner in the shell by extending the integral short milk tube completely through the shell and out of the bottom opening; and moving the shell liner only in an axial direction to fully engage each mating key with its corresponding alignment recess and engaging the annular edge of the shell with the annular recess.

12. The method of claim 11, and wherein the step of partially installing the shell liner in the shell further comprises the step of: maintaining the annular edge of the shell away from the annular recess of the shell liner.

13. The method of claim 11, and wherein the step of fully installing the shell liner in the shell further comprises the step of: fitting the mouthpiece to the shell upper opening.

14. The method of claim 11, and wherein the step of fully installing the shell liner in the shell further comprises the step of: pretensioning the shell liner along a longitudinal axis of the shell liner.

15. The method of claim 11, and wherein the step of partially installing the shell liner in the shell further comprises the step of: aligning an alignment feature on the shell liner with a related feature on the shell.

16. A method for installing a shell liner into a shell of a teat cup assembly to resist twisting of the shell liner relative to the shell, the method comprising the steps of: partially installing a shell liner into a shell, the shell liner having a mouthpiece, a cylindrical barrel portion joined to the mouthpiece and without any shell-engaging features, an upper locking ring joined to the cylindrical barrel portion, and a lower locking ring spaced apart from the upper locking ring to define an annular recess, and an integral short milk tube joined to the lower locking ring, the step of partially installing a shell liner into a shell performed by moving the shell liner into a shell and engaging an alignment recess formed only in the upper locking ring with a corresponding mating key extending upwardly from a bottom wall of the shell and radially inwardly from a cylindrical wall of the shell; and then fully installing the shell liner into the shell to continue engaging the alignment recess with the mating key; and then engaging the annular recess with an annular lip in the bottom wall of the shell; engaging the mouthpiece with an upper opening in the shell; and moving the short milk tube completely through a bottom shell opening.

17. The method of claim 16, wherein the step of partially installing a shell liner into a shell further comprises the step of: engaging a second alignment recess formed only in the upper locking ring with a corresponding second mating key extending upwardly from the bottom wall of the shell.

18. The method of claim 16, wherein the step of partially installing a shell liner into a shell comprises the step of: extending the short milk tube through the bottom shell opening without engaging the annular recess with the annular lip in the bottom wall of the shell.

19. The method of claim 16, wherein the step of fully installing the shell liner into the shell further comprises the step of: pretensioning the shell liner in the shell.

20. The method of claim 16, wherein the step of fully installing the shell liner into the shell after the step of partially installing a shell liner in a shell comprises the step of moving the shell liner in a direction that is only parallel to a longitudinal axis of the shell.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0015] FIG. 1 is a side cross-sectional view of a teat cup assembly in accordance with the present invention;

[0016] FIG. 2 is a perspective view of a teat cup assembly shell liner in accordance with the present invention;

[0017] FIG. 3 is a cross-sectional perspective view of a teat cup assembly shell in accordance with the present invention;

[0018] FIG. 4 is a cross-sectional view of the shell taken along line 4-4 of FIG. 3;

[0019] FIG. 5 is a detailed side view of the liner of FIG. 2 and illustrating a pair of alignment recesses in accordance with the present invention;

[0020] FIG. 6 is a cross-sectional view of the liner taken along line 6-6 in FIG. 5; and

[0021] FIG. 7 is a cross-sectional view of the teat cup assembly taken along line 7-7 is FIG. 1.

DETAILED DESCRIPTION OF THE DRAWINGS

[0022] In the following detailed description of the drawings the same reference numeral will be used to identify the same or similar elements in each of the figures. Depicted in FIG. 1 is a cross-sectional view of a teat cup assembly 16, in accordance with the present invention, including a shell 18 and a shell liner 22. The shell liner 22 includes a mouthpiece 24 defining a teat opening 26, a barrel 28 joined to the mouthpiece 24 and extending downwardly as depicted, an upper locking ring 30, and a lower locking ring 32 spaced apart from the upper locking ring to define a shell-engaging annular recess 36. The upper locking ring 30 defines a number of alignment recesses 40.

[0023] The liner 22 can also include an integral short milk tube 41 joined to the barrel 28 and having a teat claw connecting end 43. The short milk tube 41 is an optional extension of the liner 22, and in other embodiments, the short milk tube 41 can be a separate item that connects to a lower end of the liner 22.

[0024] As illustrated in FIGS. 1, 3, and 4 the shell 18 includes an upper end 44, an upper opening 46, a lower end 48 defining a lower opening 50 with an inwardly directed annular edge 51, and keys 52 that are provided in a number, size, and arrangement to mate with the alignment recesses 40. The shell 18 also includes a pulsation connector 55.

[0025] As depicted in FIGS. 1, 2, 5, and 6, the liner 22 mouthpiece 24 can be of a type and shape described and depicted in U.S. Pat. No. 8,113,145, which is incorporated herein by reference, but other mouthpiece shapes and sizes can be used with the present invention. As depicted in FIGS. 1 and 2, the mouthpiece 24 generally includes and upper surface 54 that interfaces with a teat and udder of a dairy animal to form a comfortable seal that minimizes loss of vacuum from the inside of the liner through the teat opening 26. The mouthpiece 24 further includes a downwardly extending skirt 56 that extends downward and is spaced apart from the barrel 28 so that an upper end of the shell (described below) can fit between the barrel 28 and the mouthpiece skirt 56, when assembled. The mouthpiece skirt 56 can include an alignment mark 58 to aid in assembly.

[0026] The barrel 28 defines a longitudinal axis 62 (FIGS. 1, 6, and 7) and the barrel 28, itself, can have any desired cross-sectional shape including, round, oval, triangular, square, and the shape illustrated in FIGS. 1, 2, and 5, for example. Typically, barrel 28 shape is selected to optimize animal comfort and milking efficiency. The barrel 28 illustrated herein has walls 57 and corners 59 (see FIG. 5, for example) that can be of uniform thickness or have varied thicknesses to control collapse of the barrel wall during pulsation and milking or for simplifying manufacturing. Any desired barrel cross-sectional shape can be used with the present invention.

[0027] The upper locking ring 30 (sometimes referred to as a hackle in the dairy industry) is part of the barrel 28, and is preferably used in the present invention together with the lower locking ring 32 to define the annular recess 36. The liner 22 is joined to the shell lower opening 50 at the inwardly directed annular edge 51 using the annular recess 36. (See FIGS. 1 and 7.) This arrangement provides a secure connection between the liner 22 and shell 18, and due to friction, inhibits some level of twisting of the barrel 28 and the liner 22 relative to the shell 18. Nonetheless, twisting can still occur, so the barrel 28, and particularly the upper locking ring 30 of the liner 22, preferably defines two pairs of alignment recesses 40 to be engaged by the mating keys 52, in the shell 18. Although it is preferred to include the upper locking ring 30, it is not necessary, and the alignment recesses 40 can be formed in any part of the barrel 28, but preferably in the lower end of the barrel 28.

[0028] In the illustrated embodiment of FIG. 5, for example, the alignment recesses 40 are formed integrally or are cut or otherwise formed in the upper locking ring 30. As best seen in FIG. 5, the upper locking ring 30 defines the alignment recesses 40 as a generally inverted U-shape with rounded shoulders 60 to enable a smoother assembly of the shell keys 52 into the alignment recesses 40. Also, for forming efficiency and to provide access for the keys 52 to enter the alignment recesses 40, it is preferred that the alignment recesses 40 open to the annular recess 36, as illustrated. To prevent twisting of the liner 22 relative to the shell 18, the alignment recess 40 should be radially spaced apart from a longitudinal axis of the barrel 28.

[0029] The drawings illustrate the alignment recesses 40 in two pairs with one pair on a diametrically opposed side from the other. Although the illustrated arrangement is preferred, other arrangements of alignment recesses 40 are possible. For example, a single alignment recess 40 can be used on an asymmetrical arrangement, particularly if a particular orientation of the liner 22 relative to the shell 18 is desired.

[0030] Similarly, the shell keys 52 can be provided to match the number of alignment recesses 40, or relatively fewer keys 52 can be provided. For example, two alignment recesses 40 and one key 52 can be used to make it easier to assemble the liner 22 into the shell 18.

[0031] The lower locking ring 32 preferably includes a rounded surface 63 against which the inwardly directed annular edge 51 of the lower end of the shell 18 will slide when the liner 22 is being installed in the shell 18. Once the liner 22 is installed, the inwardly directed annular edge 51 is releasably engaged with the liner's annular recess 36. Also, once the liner 22 is installed, it is preferably tensioned somewhat along the longitudinal axis 62, due to the relative size of the shell 18 and the liner 22. This is sometimes referred to as pretensioning and it improves liner performance.

[0032] The short milk tube 41 can define an alignment feature 66 raised above, which is seen as a vertical embossment on the short milk tube 41 in FIG. 2. An air vent 68 can also be provided and its location relative to other milker unit components can be controlled using the present invention, if desired.

[0033] Preferably, the liner is made of silicone, but any other suitable liner material can be used.

[0034] The foregoing detailed description of the drawings is provided for a better understanding of the present invention. Nothing therein is intended to unduly limit the scope of the following claims and no unnecessary limitations should be read into the following claims.