A DRY OILSEED MEAL PROTEIN FRACTION
20200397019 · 2020-12-24
Inventors
- Stéphane FROUEL (Noyal sur Vilaine, FR)
- Stéphane PAILLER (Labastide d'Armagnac, FR)
- Aline SPIRAERS (Dunkerque, FR)
Cpc classification
A23J1/00
HUMAN NECESSITIES
A23J1/14
HUMAN NECESSITIES
A23K20/147
HUMAN NECESSITIES
A23K50/80
HUMAN NECESSITIES
A23K10/30
HUMAN NECESSITIES
International classification
A23J1/14
HUMAN NECESSITIES
A23K10/30
HUMAN NECESSITIES
Abstract
A protein-rich fraction from oilseed meal of sunflower or Brassica L. seed which is obtainable by a process of electrostatic separation. The dry sunflower protein-rich composition may comprise a dry matter content of sunflower proteins ranging from 44 to 60, in weight %, and a dry matter content of Acid Detergent Lignin ranging from 2 to 5 in weight % in respect of the total weight of dry matter of said composition. The dry Brassica L. protein-rich composition may comprise a dry matter content of Brassica L. proteins ranging from 40 to 50, in weight %, and a content of Acid Detergent Lignin ranging from 1.5 to 4 in weight % in respect of the total weight of dry matter of said composition.
Claims
1. A protein-rich fraction from an oilseed meal which is obtainable by a process of electrostatic separation, said process comprising the following steps: a) providing a grinded particles powder of an oilseed meal, said oilseed meal having a D.sub.50 ranging from 10 m to 400 m and a moisture content ranging from 2% to 15% in weight by total weight of said powder, to a device for electrostatic separation, said device comprising: a feed port, two parallel, spaced electrodes, each positioned horizontally facing one another, one of said electrode being a top electrode and the other being a bottom electrode, and an electrode gap being defined as the space between said two electrodes, a belt traveling in a generally horizontal direction, said belt being positioned, at least partially, within said gap between said spaced electrodes, said belt forming a continuous longitudinal loop having two extremities, and having two opposite traveling belt portions which are moving in opposite directions and are configured for transporting particles of said powder to an extremity of said belt, a first collecting container in fluid communication with one of the extremity of said belt (18) to collect the particles dropping from said belt at that one extremity; b) applying an electrical field between said electrodes by applying to said electrode a difference of potential of 2 to 8 kV; c) driving said belt at a speed of 15 to 25 m/s; d) feeding said grinded particle powder to said belt via said feed port within said continuous longitudinal loop; and e) recovering said protein fraction from said first collecting container; wherein said oilseed meal is a sunflower seed meal or Brassica L. seed meal.
2. The protein-rich fraction of claim 1, wherein steps a) to e) are carried out on a protein fraction recovered from step e) at least once.
3. The protein-rich fraction of claim 1, wherein said top electrode has a positive polarity and said bottom electrode has a negative polarity.
4. The protein-rich fraction of claim 1, wherein said feed port is positioned close to the extremity of the belt opposite to said first collecting container.
5. The protein-rich fraction of claim 1, wherein said fraction has a moisture content which ranges from 3 to 5%, in weight, with respect of the total weight of said fraction.
6. The protein-rich fraction of claim 1, wherein said electrode gap is ranging from 1.1 to 1.3 cm.
7. The protein-rich fraction of claim 1, wherein said difference of potential is about 6 kV.
8. The protein-rich fraction of claim 1, wherein said speed of the belt is about 20 m/s.
9. The protein-rich fraction of claim 1, wherein said grinded particles have a D.sub.50 being less than, or equal to, 50 m.
10. A dry sunflower protein-rich composition, said composition comprising a dry matter content of sunflower proteins ranging from 44 to 60, in weight %, and a dry matter content of Acid Detergent Lignin ranging from 2 to 5 in weight % with respect of the total weight of dry matter of said composition.
11. A dry Brassica L. protein-rich composition, said composition comprising a dry matter content of Brassica L. proteins ranging from 40 to 50, in weight %, and a content of Acid Detergent Lignin ranging from 1.5 to 4 in weight % with respect of the total weight of dry matter of said composition.
12. A dry Brassica L. protein-rich composition of claim 11, wherein the Brassica L. is Brassica napus var napus.
13. Feed or a food or a dietary supplement or additive comprising the protein-rich fraction of claim 1, which is suitable for animal and/or human consumption.
14. The feed, food, dietary supplement or additive according to claim 13, wherein the animal is a fish or pork.
15. The protein-rich fraction of claim 1, wherein said fraction has a moisture content of 4%, in weight, with respect of the total weight of said fraction.
16. The protein-rich fraction of anyone of claim 1, wherein said electrode gap is about 1.20 cm.
17. The protein-rich fraction of claim 1, wherein said grinded particles have a D.sub.50 being less than, or equal to, 25 m.
18. The feed, food, dietary supplement or additive according to claim 13, wherein the animal is a fish.
Description
[0133] Other features and advantages of the present invention will appear more clearly upon reading the following detailed examples, made with reference to the annexed drawing, and provided as a non-limiting description.
[0134]
EXAMPLES
Example 1Sunflower
[0135] A protein-rich fraction and a fibre-rich fraction according to an embodiment of the invention are obtained from sunflower meal using the following process:
[0136] The sunflower seed meal used in this example is obtained from a defatted oilseed meal produced from dehulled seeds having a protein content of 35.5% w/w and a moisture content of about 4.6% by total weight of the meal.
[0137] The oil content of the meal is low (<2% w/w) as it is defatted using an organic solvent (i.e. hexane). The amount of protein is measured with the Dumas method calculated as N content6.25. The amount of oil is measured with the method CEE 98/64.
[0138] The sunflower meal is grinded using a Hosokawa type ZPS grinding machine equipped with a classifier. The grinding parameters are adjusted to obtain the following particle size distribution at ambient temperature (about 17 C):
[0139] D.sub.50: 30.7 m, and
[0140] D.sub.90: 166.0 m.
[0141] Particle size distributions are measured with Malvern equipment by laser diffraction using dry dispersion method (i.e. the particles are dispersed in air).
[0142] In order to produce a protein-rich and a protein-low fraction, the grinded sunflower meal is injected in a STET tribo-electrostatic belt separator schematically represented in
[0143] The size of the separator device (1) used in the examples is 9.1 meters long, 1.7 meter wide, 3.2 meters high.
[0144] The particles are fed to the device (1) via the vertical feeding port (10) shown in
[0145] The conveyor belt (18) is driven by two driving wheels (20 and 20) powered by synchronised engines and which are positioned at each end of the belt (18) and driving the belt (18) at a predetermined speed. The flexible belt (18) is wrapped around and rotates about the driving wheels (20 & 20) to form a loop and is performing a continual revolutionary movement (a circular loop) around said two driving wheels (20 and 20). The conveyor belt (18) is thus defining an internal space extending horizontally for about 7 to 9 meters in length. Two horizontal flat electrodes (21) and (21) of opposite charges are positioned respectively above and below the belt portions, creating a magnetic field in the space between the two belt portions. The electrodes both extend horizontally for a substantial portion of the distance defined by the belt's length. The gap between both electrodes is about 1.20 cm. Four smaller (non-driving) wheels (22) are spaced from the driving wheels (20) and (20) to guide the upper portion of the belt (18) beneath one electrode and the lower portion of the belt (18) above the other electrode. The potential difference applied is 6 kV.
[0146] Thus, the internal space created by the rotating pathway of the belt (18) has a narrow width (a) (less than 1.20 cm between the upper and lower belt portion as above mentioned). The belt (18) is moving at a high speed of about 20 m/s. The particles fed by the vertical feeder (12) to the electrode's gap are attracted by one of the electrode (20 & 20) and repulsed by the other as well as conveyed by the belt (18).
[0147] The tribo-charged particles are attracted depending upon their specific charges by one of the electrodes (21) and (21) and repulsed by the other. Particles of the same charges are attracted by one same electrode and carried along one of the belt (18) upper or lower portion up to one of the belt's end. Particles of opposite charges are attracted by the other electrode and carried along the opposite belt portion and are carried away to the other extremity of the belt. The belt surface is specifically corrugated or profiled in order to improve particles separation and clean the electrodes surfaces. More particularly the corrugations are specifically oriented in order to improve particle separation.
[0148] In the example presented the top electrode is charged positively. The upper portion of the belt loop, the one close to the positive electrode is going in one direction, the lower portion of the belt loop, the one close to the bottom negative electrode, is going to the opposite direction. Hence, negatively charged particles, rich in bran or fibres, are collected at one end of the loop belt, while positively charged particles, rich in proteins, are collected at the other end of the loop belt in collecting containers which are fluid communication with both the extremities of the belt (18).
[0149] The table below shows the characteristics of the sunflower seed meal (or feed material) and the 2 fractions (high and low protein) after a first pass.
TABLE-US-00001 TABLE I First Pass First Pass Low Type Feed High protein protein Particles distribution (D.sub.50) (microns) 30 30 50 Humidity (%) 4.6 4.3 4.3 Protein content (% raw matter) 37.3 45.2 27.4 Fat/Lipid (% raw matter) 1.7 1.6 1.7 Cellulose (% raw matter) 20.6 13.5 29.9 Mineral Materials (% raw matter) / 7.2 5.8 Neutral Detergent Fiber (% raw / 32.21 55.6 matter) Acid Detergent Fiber (% raw matter) / 15.08 31.8 Acid Detergent Lignin (% raw matter) / 4.12 10.8 Average protein increase 1.sup.st pass (%) n/a 21% n/a Average product yield 1.sup.st pass (%) n/a 49.5% 50.5%
[0150] The humidity, or moisture content, is measured by gravimetry (loss of weight) after the sample being dried for 4 hours at 103 C. (standard NF ISO 6496 (October 2011). The protein content is assessed according to the Dumas method by measuring the nitrogen content of a charred sample (standard NF EN ISO 16634 (2008). The fat lipid content is measured by extraction using light petroleum (standard CEE98/64 (1998)). The cellulose content is assessed according to the Wendee method using gravimetric measurements before and after the sample is treated with various acids and alkaline materials (standard NF V03-040 (1993)). The amount of minerals is assessed using gravimetric measurements before and after a sample is mineralised at 550 C. according to the standard NF V18-101 (1977). Fibers and lignin contents are measured by using various detergents either neutral or acidic using standard methods (Standard NF V18-122 (2013)).
[0151] In order to increase further the protein content and reduce the proportion of cellulose or lignin (orADL) of the fraction high in proteins the resulting first pass high protein fraction was fed to the tribo-separating apparatus a second time to carry out a second fractionation.
[0152] The resulting composition (second pass high protein fraction), which is also part of the invention is shown in the following Table II.
TABLE-US-00002 TABLE II Analysis Result Unit Solubility MAS KOH 73 G/L MOISTURE-Dessic 4 h/103 C. NF ISO 6496 (10/2011) 6.70 % PROTEIN CONTENT NF EN ISO 16634 (2008) 48.9 % FAT CEE98/64 (light petroleum) 1998 1.8 % CELLULOSE-Wendee Gravimetric NF V 03-040 5.1 % MINERALS at 550 C. NF v 18-101 1977 7.6 % STARCH regulation CEE 152/2009 (Ewers specific 4.4 % rotation) 2009 TOTAL SUGARS LuffSchoorl R. CEE 152/2009 (ethanol) 8.4 % NEUTRALDETERGENT FIBRE-Acid hydrolysis NF V 18- 18.7 % 122 (2013) ACID DETERGENT FIBRE-Acid Hydrolysis NF V 18-122 10.8 % (2013) LIGNIN (ACID DETERGENT LIGNIN [ADL]) - Meth. Acid 2.3 % hydrolysis NF V18-122 (2013) PHOSPHORE - ICP microwave NF EN ISO 15621 (2012) 1.500 % CALCIUM - ICP microwave NF EN ISO 15621 (2012) 0.42 % POTASSIUM - ICP microwave NF EN ISO 15621 (2012) 1.49 % SODIUM - ICP microwave NF EN ISO 15621 (2012) 0.00 % TOTAL LYSINE - HPLCNF EN ISO 13903 (2005) - react 1.61 % ninhydrin/ detect. 570 nm. METHIONINE - Method XP V 18-113 NF EN ISO 13903 0.86 % (2005) ARGININ HPLCNF EN ISO 13903 (2005) 3.93 % TOTAL THREONIN - NF EN ISO 13903 (2005) 1.85 % LEUCINE HPLCNF EN ISO 13903 (2005) 3.08 % ISOLEUCIN HPLCNF EN ISO 13903 (2005) 2.00 % VALIN HPLCNF EN ISO 13903 (2005) 2.29 % PHENYLALAMIN HPLCNF EN ISO 13903 (2005) 2.19 % TYROSIN HPLCNF EN ISO 13903 (2005) 0.00 % GLUTAMIC ACID HPLCNF EN ISO 13903 (2005) 9.37 % SERINE HPLCNF EN ISO 13903 (2005) 2.13 % HISTIDINE HPLCNF EN ISO 13903 (2005) 1.24 % ALANINE HPLCNF EN ISO 13903 (2005) 2.09 % ASPARTIC ACID HPLCNF EN ISO 13903 (2005) 4.54 % GLYCIN HPLCNF EN ISO 13903 (2005) 3 % PROLINE HPLCNF EN ISO 13903 (2005) 2 % GLUCOSINOLATES - dil. methanol - Internal Enzymatic 0.00 Mic method ISO 9167 - HPLC (2013) Mol/g C12.0 - CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) <0.100 pct % C14.0 - CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) <0.100 pct % C14.1 - CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) <0.100 pct % C15.0 - CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) <0.100 pct % C16.0 - CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) <0.100 pct % C16.1 - CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) <0.100 pct % C17.0 - CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) <0.100 pct % C17.1 - CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) <0.100 pct % C18.0 - CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) 3.4 % C18.1 - CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) 29.400 % C18.2 - CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) 59.500 % C18.3 - ALA CHROMATOGRAPHY NF EN ISO 5508/5509 <0.100 % (2011) C20.0 - CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) <0.100 pct % C20.1 - CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) <0.100 pct % C20.2 - CHROMATOGRAPHY (Omega 6) NF EN ISO <0.100 pct % 5508/5509 (2011) C20.4 - CHROMATOGRAPHY (Omega 6 ARA) NF EN ISO <0.100 pct % 5508/5509 (2011) C20.5 - CHROMATOGRAPHY (Omega 3 EPA) NF EN ISO <0.1 % 5508/5509 (2011) C22.0 - CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) <0.100 pct % C22.1 - CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) <0.100 pct % C22.4 - CHROMATOGRAPHY (Omega 6) NF EN ISO <0.100 pct % 5508/5509 (2011) C22.5 - CHROMATOGRAPHY (Omega 3 DPA) NF EN ISO <0.100 pct % 5508/5509 (2011) C22.6 - DHA CHROMATOGRAPHY (Omega 3 DHA) NF EN <0.100 pct % ISO 5508/5509 (2011) C24.0 - CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) <0.100 pct % ANTITRYPSIC FACTORS - XP V 18-202 AOCS Ba 12.75 1650.00 TIU/G (conformance) - 1991 - % fatty Acids relative to C15:1 <0.100 pct % C10:0 - Capric acid <0.100 pct % C20.3 (n-3c) - Ac. Eicosatrinenoic <0.100 pct % Compliance: YES Pepsin Digestion - 24 h - Directive CEE 72/199 (1972) 94.20 % MAS KOH 35.900 % ERUCIC ACID <0.100 pct %
[0153] Solubility in KOH measures the ratio of mass soluble protein in an aqueous solution of KOH of 0.035N in respect of the total mass of protein (e.g. Bipea FRANCE).
[0154] %: % weight by total weight of the mix.
[0155] The amounts of fatty acids is obtained (standard NF EN ISO 5508/5509 (2011)) by hexane extraction (at room T), dissolution in iso-octane and transesterification of the sample using KOH. Neutralisation using sodium bisulphate is carried to prevent saponification. Esters are detected using GC/FID. Antitrypsic factors are measured by dosing the inhibition of added trypsin, using BAPA at 410 nm.
Example 2Canola
[0156] A protein-rich fraction and a fibre-rich fraction according to an embodiment of the invention are obtained from a rapeseed using the same method as described above.
[0157] The canola/rapeseed meal used in this example is obtained from a defatted oilseed meal from Brassica napus var. napus seed. The meat is produced from hulled seed having a protein content of 35.5% w/w and a moisture content of about 4.6% w/w.
[0158] The oil/fat content of the meal is low (<2% w/w) as it is defatted using an organic solvent (i.e. hexane). The amount of protein is measured with the Dumas method calculated as N content6.25. The amount of oil is measured with the method CEE 98/64.
[0159] The meal is grinded using a Hosokawa type ZPS grinding machine equipped with a classifier. The grinding parameters are adjusted to obtain the following particle size distribution at ambient temperature (about 17 C):
[0160] D.sub.50: 24.6 m
[0161] D.sub.90: 88.8 m.
[0162] The table below shows the characteristics of the feed material and the 2 fractions (high and low protein) after a first pass.
TABLE-US-00003 TABLE III First First Pass Pass High Low Type Feed protein protein Particle distribution (D.sub.50) (microns) 30 Humidity (%) 4.6 3.9 4.5 Protein content (% raw matter) 33.6 40.7 30 Fat/Lipid (% raw matter) n.d. 2.2 2.1 Cellulose (% raw matter) 15.6 10.1 19.1 Mineral Materials (% raw matter) n.d. 7.1 6.8 Neutral Detergent Fiber n.d. 33.2 48.8 (% raw matter) Acid Detergent Fiber (% raw matter) n.d. 15.4 30.0 Acid Detergent Lignin (% raw matter) n.d. 3.6 13.2 Average protein increase 1.sup.st pass (%) n/a 21 n/a Average product yield 1.sup.st pass (%) n/a 34.4 65.6
[0163] In order to demonstrate the reproducibility of the method, another canola/rapeseed meal sample was submitted to the triboseparation process and the detailed analysis of the content of high-protein first pass is shown below in Table IV.
TABLE-US-00004 TABLE IV Analysis Result Unit Solubility MAS KOH 54 G/L MOISTURE-Dessic 4 h/103 C. NF ISO 6496 (10/2011) 5.20 % PROTEIN CONTENT NF EN ISO 16634 (2008) 40.5 % FAT CEE98/64 (light petroleum) 1998 3.6 % CELLULOSE-Wendee Gravimetric NF V 03-040 7.2 % MINERALS at 550 C. NF v 18-101 1977 7.2 % STARCH regulation CEE 152/2009 (Ewers specific rotation) 6.2 % 2009 TOTAL SUGARS LuffSchoorl R. CEE 152/2009 (ethanol) 10.7 % NEUTRALDETERGENT FIBRE - Acid hydrolysis NF V 18- 19.3 % 122 (2013) ACID DETERGENT FIBRE - Acid Hydrolysis NF V 18-122 10.7 % (2013) LIGNIN (ACID DETERGENT LIGNIN [ADL]) - Meth. Acid 2.0 % hydrolysis NF V18-122 (2013) PHOSPHORE - ICP microwave NF EN ISO 15621 (2012) 1.430 % CALCIUM - ICP microwave NF EN ISO 15621 (2012) 0.58 % POTASSIUM - ICP microwave NF EN ISO 15621 (2012) 1.22 % SODIUM - ICP microwave NF EN ISO 15621 (2012) 0.00 % TOTAL LYSINE - HPLCNF EN ISO 13903 (2005) - react 2.15 % ninhydrin/detect. 570 nm. METHIONINE - Method XP V 18-113 NF EN ISO 13903 (2005) 0.81 % ARGININ HPLCNF EN ISO 13903 (2005) 2.45 % TOTAL THREONIN - NF EN ISO 13903 (2005) 1.87 % LEUCINE HPLCNF EN ISO 13903 (2005) 2.95 % ISOLEUCIN HPLCNF EN ISO 13903 (2005) 1.66 % VALIN HPLCNF EN ISO 13903 (2005) 2.05 % PHENYLALAMIN HPLCNF EN ISO 13903 (2005) 1.66 % TYROSIN HPLCNF EN ISO 13903 (2005) 0.00 % GLUTAMIC ACID HPLCNF EN ISO 13903 (2005) 6.89 % SERINE HPLCNF EN ISO 13903 (2005) 1.83 % HISTIDINE HPLCNF EN ISO 13903 (2005) 1.16 % ALANINE HPLCNF EN ISO 13903 (2005) 1.89 % ASPARTIC ACID HPLCNF EN ISO 13903 (2005) 3.18 % GLYCIN HPLCNF EN ISO 13903 (2005) 2 % PROLINE HPLCNE EN ISO 13903 (2005) 3 % GLUCOSINOLATES- dil. methanol - Internal Enzymatic 7.60 Mic method ISO 9167 - HPLC (2013) Mol/g C12.0 CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) <0.100 pct % C14.0 CHROMATOGRAPHY- NF EN ISO 5508/5509 (2011) <0.100 pct % C14.1 - CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) <0.100 pct % C15.0 - CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) <0.100 pct % C16.0 - CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) 6.800 % C16.1 - CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) 1.7 % C17.0 - CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) <0.100 pct % C17.1 - CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) <0.100 pct % C18.0 - CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) 1.5 % C18.1 - CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) 56.300 % C18.2 -CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) 25.400 % C18.3 - ALA CHROMATOGRAPHY NF EN ISO 5508/5509 6.500 % (2011) C20.0 - CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) 0.9 % C20.1 - CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) 0.9 % C20.2 - CHROMATOGRAPHY (Omega 6) NF EN ISO <0.100 pct % 5508/5509 (2011) C20.4 - CHROMATOGRAPHY (Omega 6 ARA) NF EN ISO <0.100 pct % 5508/5509 (2011) C20.5 - CHROMATOGRAPHY (Omega 3 EPA) NF EN ISO <0.1 % 5508/5509 (2011) C22.0 - CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) <0.100 pct % C22.1 - CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) <0.100 pct % C22.4 - CHROMATOGRAPHY (Omega 6) NF EN ISO <0.100 pct % 5508/5509 (2011) C22.5 - CHROMATOGRAPHY (Omega 3 DPA) NF EN ISO <0.100 pct % 5508/5509 (2011) C22.6 - DHA CHROMATOGRAPHY (Omega 3 DHA) NF EN <0.1 % ISO 5508/5509 (2011) C24.0 - CHROMATOGRAPHY NF EN ISO 5508/5509 (2011) <0.100 pct % ANTITRYPSIC FACTORS - XP V 18-202 AOCS Ba 12.75 713.00 TIU/G (conformance) - 1991 - % fatty Acids relative to C15:1 <0.100 pct % C10:0 - Capric acid <0.100 pct % C20.3 (n-3c) - Ac. Eicosatrinenoic Compliance: YES <0.100 pct % Pepsin Digestion - 24 h - Directive CEE 72/199 (1972) 91.20 % MAS KOH 22000 % ERUCIC ACID <0.100 pct %
[0164] Data from table III and IV were obtained according to the same methods than the ones described previously in reference with Tables I and II.
Example 3Efficacy of Sunflower Protein-Rich Fraction (SPRF) on Growth Performance, Nutrient Utilization and Digestibility of Rainbow Trout
[0165] In the present study, the effect of several plant protein sources (soy protein concentrate, sunflower protein-rich fraction according to the present invention) was assessed on the growth performance, whole body composition, nutrient retention and apparent digestibility in rainbow trout (Oncorhynchus mykiss).
[0166] 3.1Materials & Methods
[0167] 3.1.aTest Ingredients
[0168] SPRF1: sunflower protein-rich one-pass fraction first pass obtained according to Example 1 above from a sunflower meal which has been grinded to obtain a particle size distribution D.sub.50 of 30 m at ambient temperature before being injected in the STET tribo-electrostatic belt separator. [0169] SPRF2: sunflower protein-rich one pass fraction first pass obtained according to Example 1 above from a sunflower meal which has been grinded to obtain a particle size distribution D.sub.50 of 100 m at ambient temperature before being injected in the STET tribo-electrostatic belt separator. [0170] SPC: soy protein concentrate (Soycomil P) obtained from ADM (The Netherlands). [0171] SFM: solvent-extracted sunflower meal obtained from Unio Agricola do Norte U.C.R.L (Portugal), having an oil content from 1.8 to 2.1% (% dry matter) and a particle size of about 400 m.
[0172] The various test ingredients were supplied in a ready to use powder form.
[0173] 3.1.bExperimental Diets
[0174] The trial comprised seven experimental diets as shown in Table V.
TABLE-US-00005 TABLE V Formulation and proximate composition of the experimental diets. Diets SOY SOY AQUASPRF1 AQUASPRF1 AQUASPRF2 AQUASPRF2 SUN Ingredients, % 15 30 15 30 15 30 15 Fishmeal LT70 15.00 15.00 15.00 15.00 15.00 15.00 15.00 Krill meal 3.00 3.00 3.00 3.00 3.00 3.00 3.00 SPC (Soycomil P) 15.00 30.00 5.00 5.00 5.00 5.00 15.00 SPRF1 (<30 m) 15.00 30.00 SPRF2 (<100 m) 15.00 30.00 Sunflower meal (SFM) 15.00 Pea protein concentrate 1.50 1.50 1.50 1.50 1.50 1.50 1.50 Wheat gluten 3.50 3.25 4.85 4.90 4.85 4.90 6.45 Corn gluten 10.00 3.00 10.00 3.00 10.00 3.00 10.00 Soybean meal 48 10.00 5.00 5.00 Wheat meal 10.20 11.95 8.90 5.70 8.90 5.70 5.00 Faba beans (low tannins) 11.00 11.00 11.00 11.00 11.00 11.00 8.00 Fish oil 10.20 10.50 10.50 10.14 10.50 10.14 10.23 Rapeseed oil 6.80 7.00 6.25 6.76 6.25 6.76 6.82 Vitamin & Mineral Premix 1.00 1.00 1.00 1.00 1.00 1.00 1.00 Vitamin C (35%) 0.03 0.03 0.03 0.03 0.03 0.03 0.03 Vitamin E (50%) 0.07 0.07 0.07 0.07 0.07 0.07 0.07 Betaine HCl 0.50 0.50 0.50 0.50 0.50 0.50 0.50 Soy lecithin 1.00 1.00 1.00 1.00 1.00 1.00 1.00 Antioxidant 0.20 0.20 0.20 0.20 0.20 0.20 0.20 Sodium propionate 0.10 0.10 0.10 0.10 0.10 0.10 0.10 L-Lysine 0.40 0.40 0.60 0.60 0.60 0.60 0.60 L-Threonine 0.25 0.25 0.25 0.25 0.25 0.25 0.25 DL-Methionine 0.10 0.10 0.10 0.10 0.10 0.10 0.10 L-Taurine 0.15 0.15 0.15 0.15 0.15 0.15 0.15 Composition (as fed basis) Moisture, % feed 6.2 6.2 5.4 6.7 7.0 7.1 5.7 Crude protein, % feed 42.6 42.2 42.4 41.9 42.1 42.1 42.3 Crude fat, % feed 20.2 20.4 20.2 20.2 20.1 20.2 20.2 Ash, % feed 7.4 7,.1 7.4 7.7 7.4 8.0 7.9 Gross Energy, MJ/kg feed 21.8 21.9 22.1 21.8 21.7 21.7 21.9 Total P, % feed 0.78 0.83 0.96 1.06 0.94 1.09 0.81 Chromic oxide, % feed 0.96 0.91 0.93 0.88 0.88 0.87 0.89
[0175] All diets had an identical level of fishmeal (15%) and krill meal (3%) as marine-derived protein sources. Diets were formulated with two levels (15 and 30%) of either soy protein concentrate (diets SOY 15 and SOY 30), sunflower protein-rich fraction 1 (D.sub.50=30 m; diets AQUASPRF1 15 and AQUASPRF1 30), sunflower protein-rich fraction 2 (D.sub.50=100 m; AQUASPRF2 15 and AQUASPRF2 30). An additional diet with 15% sunflower meal was also tested (SUN 15). Remaining ingredients (pea protein concentrate (ROQUETTE Freres, France), wheat gluten (ROQUETTE Frres, France), corn gluten (COPAM, Portugal), soybean meal (CARGILL, Spain), wheat (Casa Lanchinha, Portugal), faba beans (Ribeiro & Sousa Cereais, Portugal) and oils (Sopropche, France for fish oil and Henry Lamotte Oils GmbH, Germany for others vegetable oils) were adjusted in order to have all diets under isonitrogenous (crude protein: 45% DM), isolipidic (crude fat: 21.6% DM) and isoenergetic (gross energy: 23.3 MJ/kg DM) conditions. Diets were duly supplemented with essential amino acids (lysine, threonine, methionine) and taurine to avoid any nutritional deficiencies. A small portion of the various feeds were also supplemented with 1% chromic oxide as an inert marker for digestibility measurements.
[0176] 3.1.cManufacture of Experimental Diets
Diets were manufactured by extrusion. All powder ingredients were mixed accordingly to the target formulation in a double-helix mixer (model 500 L, TGC Extrusion, France) and ground (below 400 m) in a micropulverizer hammer mill (model SH1, Hosokawa-Alpine, Germany). Diets (pellet size: 2.5 mm) were manufactured with a twin-screw extruder (model BC45, Clextral, France) with a screw diameter of 55.5 mm. Extrusion conditions: feeder rate (80-85 kg/h), screw speed (247-266 rpm), water addition in barrel 1 (345 ml/min), temperature barrel 1 (32-34 C.), temperature barrel 3 (111-117 C.). Extruded pellets were dried in a vibrating fluid bed dryer (model DR100, TGC Extrusion, France). After cooling, oils were added by vacuum coating (model PG-10VCLAB, Dinnissen, The Netherlands). Coating conditions were: pressure (700 mbar); spraying time under vacuum (approximately 90 seconds), return to atmospheric pressure (120 seconds). Immediately after coating, diets were packed in sealed plastic buckets and shipped to the research site where they were stored at room temperature, but in a cool and aerated emplacement.
[0177] 3.1.dFish Trials
[0178] The trial was conducted at the experimental facilities of the University of Trs-os-Montes e Alto Douro (Vila Real, Portugal). The experiment was directed by a trained scientist (accredited according to FELASA Function A: carrying out procedures on animals) and conducted by trained technical staff (accredited according to FELASA Function B: designing procedures and projects; Function C: taking care of animals) according to the EU guidelines on protection of animals used for scientific purposes (Directive 2010/63/).
[0179] 3.1.eFish
[0180] The experimental species under testing was rainbow trout (Oncorhynchus mykiss) originated from Posto Aquicola do Torno-Maro (Amarante, Portugal). A stock of fish (approximately 1200 fish) was transferred to the experimental facilities by a duly authorized carrier and kept on sanitary quarantine for approximately 3 weeks. No mortality or pathological signs were observed in association to transport. During this period fish were fed a commercial trout feed (INICIO Vital 808 from BIOMAR). Fish were fed by hand, in two daily meals, at 1.5% biomass/day. At the start of the trial, fish were manually sorted by weight to constitute homogenous groups.
[0181] 3.1.fGrowth Performance Trial
[0182] Groups of 30 fish, with a mean initial body weight (IBW) of 35.72.1 g, were randomly allotted to 28 quadrangular tanks (volume: 350 L). Tanks were located outdoors, supplied with flow-through freshwater (flow rate: 3.7 L/min; temperature 12.40.7 C., dissolved oxygen above 7.7 mg/L). Tanks were subjected to a natural photoperiod during the Winter season (December/March). Water quality parameters including dissolved oxygen, temperature and pH were monitored throughout the trial. Water parameters remained stable during the whole study without any significant change
[0183] Each replicate tank was fed one of the seven diets during 94 days. Fish were fed to apparent satiety, by hand, three times a day (9.00, 14.00 and 17.00 h) during week days and twice a day during weekends (10.00 and 16.00 h), with utmost care to avoid feed losses. Distributed feed was quantified throughout the trial. Anesthetized fish were group weighed at the start of the trial, at day 32, day 62 and day 94. At start, 10 fish from the same initial stock were sampled and stored at 20 C. for subsequent whole-body composition analysis. After 94 days of experimental feeding, 6 fish from each tank were sampled for the same purpose.
[0184] 3.1.gApparent Digestibility Measurements
[0185] The remaining fish from each replicate tank were used to determine the apparent digestibility coefficients (ADC) of the diets, by the indirect method with diets containing chromic oxide as inert tracer. Fish were fed the chromic oxide diets for 10 days, following identical procedures as those adopted during the growth performance trial. Approximately 6 hours following the morning meal, 12 fish per replicate tank were used to collect feces by manual stripping. For this procedure, fish were lightly anesthetised and feces stripped by applying a gentle pressure to the ventral abdominal area, beginning just posterior to the pelvic fins and moving posteriorly to the anal opening. Feces of the 12 fish per tank were pooled into a plastic container and stored frozen at 20 C. prior to subsequent analysis.
[0186] 3.1.hAnalytical Methods
[0187] Analysis of diets, whole-fish and feces were made with analytical duplicates and following in most cases the methodology described by AOAC (2006; Official Methods of Analysis of AOAC International, 18th ed., Rev. 1, Association of Official Analytical Chemists, Washington, USA.). Dry matter after drying at 105 C. for 24 h; total ash by combustion (550 C. during 6 h) in a muffle furnace; crude protein (N6.25) by a flash combustion technique followed by a gas chromatographic separation and thermal conductivity detection with a Leco N Analyzer (Model FP-528, Leco Corporation, USA); crude lipid by petroleum ether extraction (40-60 C.) using a Soxtec 2055 Fat Extraction System (Foss, Denmark), with prior acid hydrolysis with 8.3 M HCl; gross energy in an adiabatic bomb calorimeter (Werke C2000, IKA, Germany); total phosphorus according to ISO 27085:2009 by ICP-AES methodology (ISO 27085:2009 Animal feeding stuffs. Determination of calcium, sodium, phosphorus, magnesium, potassium, iron, zinc, copper, manganese, cobalt, molybdenum, arsenic, lead and cadmium by ICP-AES. International Organization for Standardization, Geneva. 24 pp.); phytate phosphorus in the feeds was determined by a colorimetric method involving a wet ashing step followed by phosphorous measurement with 1-amino-2-naphthol-4-sulfonic acid-molybdate in a microplate reader at 660 nm (Brooks et al., 2001, Proposed phytic acid standard including a method for its analysis. J. AOAC Int., 84: 1125-1129); yttrium concentration in feed and feces was determined by atomic absorption spectrometry (SpectrAA 220 FS, Varian) (Reis et al., 2008, A fast and simple methodology for determination of yttrium as an inert marker in digestibility studies. Food Chem., 108: 1094-1098).
[0188] 3.1.iEvaluation Criteria
[0189] IBW (g): Initial mean body weight.
[0190] FBW (g): Final mean body weight.
[0191] Specific growth rate, SGR (%/day): (Ln FBWLn IBW)100/days.
[0192] Feed conversion ratio, FCR: crude feed intake/weight gain.
[0193] Feed intake, FI (% BW/day): (crude feed intake/(IBW+FBW)/2/days)100.
[0194] Protein efficiency ratio, PER: wet weight gain/crude protein intake.
[0195] NFF: Nutrient content of final fish.
[0196] NIF: Nutrient content of initial fish.
[0197] Apparent digestibility coefficients (ADC) of dietary nutrients and energy in the experimental diets were calculated according to NRC (National Research Council, 2011, Nutrient Requirements of Fish and Shrimp. Washington, D.C.: The National Academies Press, 376p.):
[0198] 3.1.jStatistical Analysis
Data are presented as mean of four replicatesstandard deviation. Data were subjected to a multivariate statistical analysis (General Linear Analysis), with protein source and formula incorporation level as variables. When appropriate, means were compared by the Student-Newman-Keuls test. Prior to ANOVA, values expressed as percentage were subjected to arcsin square root transformation. Statistical significance was tested at 0.05 probability level. All statistical tests were performed using the IBM SPSS Statistics software (version 21).
[0199] 3.2Results
[0200] 3.2.aGrowth Performance
[0201] Data on overall growth performance of rainbow trout fed for 32. 62 and 94 days with the different experimental diets is reported in Tables VI, VII and VIII.
[0202] After 32 days of experimental feeding (Table VI), no mortality was observed. Final body weight (FBW) ranged between 59 and 64 grams and fish from the best performing treatments showed a 1.8-fold increase of initial body weight (IBW). Fish fed diet SUN 15 (sunflower meal) showed a significantly lower FBW and specific growth rate (SGR) than those fed diets all diets with the various plant protein compositions (P<0.05). No statistical differences were found amongst the various plant protein compositions in terms of FBW and SGR (P>0.05). The increase on the formulation inclusion level from 15% to 30% of the various plant protein compositions led to a significant reduction of FBW and SGR (P<0.05). The feed conversion ratio (FCR) varied between 0.92 and 1.08. Fish fed all diets with the various plant protein compositions had a significantly lower FCR than those fed diet SUN 15 (P<0.05). No statistical differences were found amongst the various plant protein compositions in terms of FCR (P>0.05). Feed intake (FI) varied between 1.57 and 1.69 and fish fed diets SOY 15 and SOY 30 showed a significantly lower feed intake that those fed diets with the SPRF2 (diets AQUASPRF2 15 and AQUASPRF2 30) and sunflower meal (SUN 15) (P<0.05). Fish fed diet SUN 15 showed a significantly lower protein efficiency ratio (PER) than those fed diets all diets with the various plant protein compositions (P<0.05). No statistical differences were found amongst the various plant protein compositions in terms of PER (P>0.05). The increase on the formulation inclusion level from 15 to 30% of the various plant protein compositions had no significant effect on FCR, FI and PER (P>0.05).
TABLE-US-00006 TABLE VI Growth performance after 32 days of feeding. SOY SOY AQUASPRF1 AQUASPRF2 AQUASPRF2 AQUASPRF2 SUN 15 30 15 30 15 30 15 IBW, g 35.8 0.2 36.0 0.4 35.4 0.5 35.5 0.4 35.8 0.5 36.0 0.4 35.7 0.3 FBW, g 63.7 0.6 62.7 0.8 62.3 1.5 62.0 2.3 64.2 0.4 62.3 0.5 59.4 0.6 SGR, %/d 1.80 0.03 1.73 0.05 1.77 0.10 1.74 0.15 1.82 0.06 1.72 0.02 1.59 0.02 FCR 0.92 0.01 0.93 0.03 0.98 0.08 0.98 0.07 0.92 0.03 0.98 0.03 1.08 0.03 FI, % ABW/d 1.60 0.01 1.57 0.04 1.69 0.05 1.66 0.03 1.63 0.10 1.65 0.04 1.69 0.04 PER 2.56 0.03 2.54 0.07 2.41 0.19 2.44 0.17 2.59 0.09 2.42 0.06 2.19 0.07 Values are means and standard deviation (n = 4).
[0203] After 62 days of experimental feeding (Table VII), no mortality was observed. Final body weight (FBW) ranged between 101 and 117 grams and fish from the best performing treatment showed a 3.3-fold increase of initial body weight (IBW). Fish fed diet SUN 15 showed a significantly lower FBW, SGR and PER than those fed diets with the various plant protein compositions (P<0.05). The feed conversion ratio (FCR) varied between 0.87 and 1.04 and fish fed all diets with the various plant protein compositions had a significantly lower FCR than those fed diet SUN 15 (P<0.05). No statistical differences were found amongst the various diets with plant protein compositions (SOY, AQUASPRF1 and AQUASPRF2) in terms of FBW, SGR, FCR, and PER (P>0.05). The increase on the formulation inclusion level from 15 to 30% of the various plant protein compositions led to a significant reduction of FBW, SGR, PER and significant increase of FCR (P<0.05). Feed intake (FI) varied between 1.48 and 1.61. Fish fed diets with the soy protein concentrate (SPC) and SPRF2 (SOY 15, SOY 30, AQUASPRF2 15 and AQUASPRF2 30) showed a significantly lower feed intake that those fed diets with the SPRF 1 (diets AQUASPRF1 15 and AQUASPRF1 30) and sunflower meal (SUN 15) (P<0.05). Moreover, fish fed the diet with sunflower meal (SFM) showed a significantly higher feed intake than those fed diets with the SPRF1 (P<0.05). The increase on the formulation inclusion level from 15 to 30% of the various plant protein compositions led to a significant increase of feed intake (P<0.05).
TABLE-US-00007 TABLE VII Growth performance after 62 days of feeding. SOY SOY AQUASPRF1 AQUASPRF1 AQUASPRF2 AQUASPRF2 SUN 15 30 15 30 15 30% 15 IBW, g 35.8 0.2 36.0 0.4 35.4 0.5 35.5 0.4 35.8 0.5 36.0 0.4 35.7 0.3 FBW, g 113.2 1.8 108.0 2.3 112.6 2.7 110.0 2.4 116.6 1.0 110.2 1.9 101.3 1.7 SGR, %/d 1.86 0.02 1.77 0.03 1.87 0.06 1.82 0.05 1.91 0.03 1.81 0.03 1.68 0.04 FCR 0.89 0.01 0.94 0.02 0.91 0.04 0.95 0.03 0.87 0.02 0.94 0.02 1.04 0.05 FI, % ABW/d 1.49 0.02 1.52 0.02 1.53 0.04 1.57 0.02 1.48 0.04 1.54 0.01 1.61 0.05 PER 2.65 0.03 2.51 0.05 2.59 0.12 2.50 0.07 2.74 0.05 2.53 0.05 2.28 0.11 Values are means and standard deviation (n = 4).
[0204] At the end of the trial (94 days of experimental feeding; Table VII), a total of 5 fish died (99.4% survival) although without any clear association to dietary treatments. Final body weight (FBW) ranged between 128 and 147 grams and fish from the best performing treatment showed a 4-fold increase of initial body weight (IBW). The feed conversion ratio (FCR) varied between 0.93 and 1.20. Fish fed diet SUN 15 showed a significantly lower FBW, SGR, PER and higher FCR and feed intake than those fed diets all other diets (P<0.05). No statistical differences were found amongst the various diets with plant protein compositions (SOY, AQUASPRF1 and AQUASPRF2) in terms of FBW, SGR, FCR, FI and PER (P>0.05). The increase on the formulation inclusion level from 15 to 30% of the various plant protein compositions led to a significant reduction of FBW, SGR, PER (P<0.05) and a significantly increase of FCR and feed intake (P<0.05). The granulometry of the sunflower protein-rich fraction according to the invention (SPRF1<30 m and SPRF2<100 m) had no effect on the overall performance criteria (P>0.05).
TABLE-US-00008 TABLE VII Growth performance after 94 days of feeding. SOY SOY AQUASUN1 AQUASUN1 AQUASUN2 AQUASUN2 SUN 15 30 15 30 15 30 15 IBW, g 35.8 0.2 36.0 0.4 35.4 0.5 35.5 0.4 35.8 0.5 36.0 0.4 35.7 0.3 FBW, g 146.8 2.7 141.8 2.6 147.2 1.8 143.7 2.5 146.5 2.1 142.8 1.5 128.3 2.9 SGR, %/d 1.50 0.02 1.46 0.03 1.52 0.01 1.49 0.02 1.50 0.02 1.47 0.01 1.36 0.03 FCR 0.95 0.03 1.03 0.02 0.93 0.02 1.01 0.03 0.95 0.02 1.03 0.02 1.20 0.04 FI, % ABW/d 1.22 0.02 1.30 0.02 1.22 0.03 1.29 0.02 1.22 0.02 1.31 0.02 1.45 0.04 PER 2.48 0.07 2.31 0.05 2.52 0.05 2.37 0.07 2.51 0.04 2.31 0.04 1.97 0.06 Values are means and standard deviation (n = 4).
[0205] 3.2.bWhole-Body Composition
[0206] Data on the whole-body composition of fish at the end of the trial is presented in Table VIII. Dietary treatments had no effect on the whole-body composition of fish in terms of moisture, ash, protein, fat and energy (P>0.05). However, fish fed the soy-based diets (SOY 15 and SOY 30) had a significantly lower whole-body phosphorus content than those fed all other diets (P<0.05).
TABLE-US-00009 TABLE VIII Whole-body composition of fish fed the various dietary treatments. SOY SOY AQUASUN1 AQUASUN1 AQUASUN2 AQUASUN2 SUN 15 30 15 30 15 30 15 Moisture, % 71.92 0.65 71.35 0.64 72.17 1.36 71.72 1.03 71.97 0.36 72.05 0.74 72.49 0.62 Ash, % 2.04 0.20 2.25 0.36 2.36 0.29 2.33 0.23 2.17 0.02 2.10 0.07 2.16 0.15 Protein, % 15.61 0.49 15.85 0.07 15.60 0.42 15.38 0.42 15.87 0.48 15.84 0.21 15.82 0.33 Fat, % 9.77 0.57 10.05 0.44 9.54 0.66 10.22 0.98 9.41 0.36 9.61 0.53 9.36 0.13 Phosphorus, % 0.58 0.01 0.60 0.02 0.59 0.03 0.65 0.02 0.61 0.01 0.68 0.02 0.64 0.01 Energy, kJ/g 7.21 0.20 7.36 0.16 7.12 0.32 7.32 0.39 7.13 0.12 7.20 0.22 7.10 0.12 Values are means and standard deviation (n = 4).
Initial fish: moisture 72.29%; ash 3.27%; protein 15.26%; fat 8.71%; phosphorus 0.68%; energy 6.73 kJ/g.
[0207] 3.2.cNutrient Retention
[0208] Values for nutrient and energy retention (expressed as percentage of intake) are presented in Table IX. Fish fed diet SUN 15 showed a significantly lower retention of protein, fat and energy than those fed all other diets (P<0.05). Moreover, fish fed the soy protein concentrate diets (SOY 15 and SOY 30) showed a significantly higher phosphorus retention than all other diets (P<0.05). The increase on the formulation inclusion level from 15 to 30% of the various plant protein compositions led to a significant reduction on the retention of protein, phosphorus and energy (P<0.05).
TABLE-US-00010 TABLE IX Nutrient and energy retention of seabream fed the various dietary treatments. SOY SOY AQUASPRF1 AQUASPRF1 AQUASPRF2 AQUASPRF2 SUN 15 30 15 30 15 30 15% Protein, % 38.86 2.45 36.87 1.06 39.64 1.44 36.54 1.47 40.14 1.69 36.96 0.78 31.26 1.37 Fat, % 52.63 3.72 50.38 3.58 52.04 5.21 52.88 6.54 50.49 2.92 47.68 2.98 39.28 1.57 Phosphorus, % 74.60 3.21 68.14 4.88 62.97 4.96 60.33 3.45 65.49 1.46 60.12 1.75 62.75 3.17 Energy, % 35.51 1.59 33.63 1.54 35.13 2.37 34.33 2.45 35.20 1.15 32.91 1.06 27.22 1.11 Values are means and standard deviation (n = 4).
[0209] 3.2.dApparent Digestibility
[0210] The apparent digestibility coefficients (ADC) for dry matter, protein, fat, phosphorus and energy were not significantly affected by dietary treatments (P>0.05) (Table X). Diet SUN 15 showed a significantly lower digestibility of protein, fat, energy and phosphorus (P<0.05). Phosphorus digestibility in the AQUASPRF1 diets was higher than that measured in the SOY and AQUASPRF2 diets (P<0.05).
TABLE-US-00011 TABLE X Apparent digestibility coefficients (ADC) of nutrients and energy. SOY SOY AQUASPRF1 AQUASPRF1 AQUASPRF2 AQUASPRF2 SUN 15 30 15 30 15 30 15 Dry matter, % 70.2 1.3 70.4 1.1 69.9 0.6 70.9 2.4 70.0 0.9 70.8 1.8 64.6 1.4 Protein, % 91.3 0.4 91.3 0.8 91.4 0.4 91.2 1.3 91.7 0.4 91.6 0.6 87.6 0.5 Fat, % 91.8 0.7 91.5 0.6 91.1 1.3 91.0 0.8 90.5 1.8 91.0 0.9 88.6 1.5 Phosphorus, % 44.9 2.3 47.5 3.9 51.4 2.7 55.6 2.8 43.2 2.6 46.8 4.6 41.3 3.7 Energy, % 93.2 1.0 93.6 0.1 92.8 0.4 93.4 0.4 93.4 0.3 93.5 0.5 90.6 0.4 Values are means and standard deviation (n = 4).
[0211] 3.3Conclusion
[0212] This study was undertaken to compare the effect of a sunflower protein rich fraction according to the invention to various plant protein sources on the growth performance, whole body composition, nutrient retention and apparent digestibility in rainbow trout.
[0213] At the exception of treatment SUN 15 (with high levels of sunflower meal), fish fed the diets with the various plant protein composition from soy and sunflower showed a good performance, with a 4-fold increase of the initial body weight in 94 days. The specific growth rates observed with the diets rich in plant protein compositions (1.46 to 1.52%/day) is within the normal range for the species reared at 12 C. and suggests a good nutritional adequacy of the various diets. However, overall data confirms that irrespective of the plant protein composition source (soy or sunflower) an increase on the formulation level from 15 to 30% resulted in lower growth performance in terms of weight gain, feed conversion and nutrient retention.
[0214] After 94 days of experimental feeding, fish fed the SUN 15 diet showed a significantly lower FBW, SGR, PER and higher FCR and feed intake than those fed diets all other diets. Although balanced in terms of crude levels of protein, essential amino acids, fat and energy, diet SUN 15 showed a lower digestibility of protein, fat, energy and phosphorus. Without wishing to be bound by a particular theory, this fact, probably associated to a higher fibre content, has surely conditioned the nutritional value of this diet on a digestible basis.
[0215] At the same incorporation level, the use of the various plant protein composition (SPC, SPRF1 and SPRF2) resulted in a similar zootechnical performance in terms of FBW, SGR, FCR, FI and PER. Both retention and digestibility of protein, fat and energy confirm a relative equivalency between the various plant protein compositions. The sunflower protein-rich fractions according to the invention (SPRF1 and SPRF2) are therefore valid protein sources for usage in trout feeds.
[0216] Sunflower protein-rich fractions presented in two granulometries (SPRF1<30 m and SPRF2<100 m) were also compared in this study. For most of the evaluated criteria fine grinding below 30 m had no beneficial effects on performance of fish. When comparing both products, the only advantage of fine grinding (<30 m) was the higher digestibility of phosphorus observed with the AQUASPRF1 diets.
Example 4Comparison of the Apparent Digestibility of Two Sunflower Protein-Protein-Rich Fractions (SPRF) in Rainbow Trout
[0217] This study was undertaken to evaluate the apparent digestibility of protein, fat, phosphorus, energy and essential amino acids in sunflower protein-protein-rich fractions according to the invention fed to rainbow trout (Oncorhynchus mykiss).
[0218] 4.1Materials and Methods
[0219] 4.1.aTest Ingredients [0220] SPRF46: sunflower protein-rich one-pass fraction (first pass) obtained according to Example 1 above from a sunflower meal which has a D.sub.50 of 50 m. [0221] SPRF52: sunflower protein-rich two-pass fraction (second pass) obtained according to Example 1 above from a sunflower meal which has a D.sub.50 of 50 m.
[0222] The test ingredients were supplied in a ready to use powder form.
[0223] The proximate composition and amino acid profile of the test products is reported in Table XI. The methods of analysis are described in Example 1.
TABLE-US-00012 TABLE XI Proximate and amino acids composition of test ingredients. SPRF 46 SPRF 52 Dry Matter (%) 92.60 92.30 Protein (% DM) 51.94 56.99 Lipids (% DM) 2.48 1.84 Energy (kJ/g DM) 19.32 19.66 Ash (% DM) 9.07 8.67 Phosphorus (% DM) 1.91 1.91 Cellulose (% DM) 9.94 5.85 NDF (% MS) ( 12.96 8.88 ADF (% MS) 9.29 5.53 ADL (% MS) 2.27 0.54 Glucosinolates (mol/gMS) Polyphenols (% MS) 3.56 3.68 Phytic acid (% MS) 5.49 5.45 Arginine 4.5 4.9 Histidine 1.5 1.6 Isoleucine 2.2 2.4 Leucine 3.4 3.6 Lysine 2.0 2.1 Methionine 1.2 1.2 Phenylalanine 2.5 2.7 Threonine 2.0 2.1 Tryptophane 0.7 0.9 Valine 2.6 2.7
[0224] 4.1.bExperimental Diets
[0225] The trial comprised 3 experimental diets (Tables XII and XIII): a reference diet (REF) with a high level of fishmeal (50%) and moderate levels of wheat gluten, soybean meal, wheat meal and fish hydrolysates. This reference formulation was supplemented with 0.05% (500 mg/kg) of yttrium oxide as an inert digestibility marker; and 5 test diets with 75% of the same basal mixture of the reference diet and 25% of each individual test ingredient (coded as AQUAREF, AQUASPRF 46, AQUASPRF 52).
[0226] 4.1.bManufacture of Experimental Diets
[0227] Diets were manufactured by extrusion. All powder ingredients were mixed accordingly to the target formulation in a double-helix mixer and ground (below 400 m) in a micropulverizer hammer mill. Diets (pellet size: 2.5 mm) were manufactured with a twin-screw extruder (model BC45, Clextral, France) with a screw diameter of 55.5 mm. Extrusion conditions: feeder rate (80-85 kg/h), screw speed (247-266 rpm), water addition in barrel 1 (345 ml/min), temperature barrel 1 (32-34 C.), temperature barrel 3 (111-117 C.). Extruded pellets were dried in in a ventilated drying oven (35 C.) before bagging. Immediately after coating, diets were packed in sealed plastic buckets. These feedstuffs were kept cold (+4 C.) until they were distributed to the fish.
TABLE-US-00013 TABLE XII Formulation and proximate composition of the experimental diets. Ingredients (%) REF Fishmeal 50.00 Wheat meal 19.95 Wheat gluten 10.00 Soybean meal 10.00 Fish hydrolysates 5.00 CPSP G Vitamin & Mineral 5.00 Premix Yttrium oxide 0.05 AQUAREF AQUASPRF 46 AQUASPRF 52 DIET 1 100 DIET2 75.00 25.00 DIET 3 75.00 25.00 Dry matter, % 96.26 96.89 96.89 Energy, kJ/g DM 19.84 19.77 19.79 Protein, % DM 57.74 57.61 56.26 Ash, % DM 12.94 11.7 11.83 P, % DM 1.61 1.72 1.68 Yttrium, mg/kg DM 0.07 0.05 0.05
TABLE-US-00014 TABLE XIII Amino acid composition of the experimental diets (% DM). AQUAREF AQUASPRF 46 AQUASPRF 52 Arginine 3.1 3.53 3.33 Histidine 1.32 1.37 1.33 Isoleucine 2.18 2.22 2.13 Leucine 3.88 3.79 3.65 Lysine 2.52 3.2 3.09 Methionine 1.32 1.29 1.24 Phenylalanine 2.29 2.34 2.26 Threonine 2.08 2.07 1.99 Tryptophane 0.53 0.64 0.59 Valine 2.34 2.43 2.36
[0228] 4.1.cFish Trials
[0229] The trial was conducted in the experimental structures (technical platform) of the INRA Hydrobiology Cluster in Saint-Pee-sur-Nivelle, UMR NuMeA (Nutrition, Metabolism, Aquaculture).
[0230] 4.1.dFish
[0231] The experimental species under testing was rainbow trout (Oncorhynchus mykiss). A stock of fish (approximately 270 fish) was transferred from fish farm (Donzacq, France) to the experimental facilities by a duly authorized carrier.
[0232] 4.1.eApparent Digestibility Measurements
[0233] Groups of 15 fish, with a mean body weight (BVV) of 120 g, were used to determine the apparent digestibility coefficients (ADC) of the dietary components, by the indirect method with diets containing yttrium oxide as inert tracer.
[0234] The digestibility layout is composed of a set of cylindrical-conical bins with a working volume of 150 liters fed by a circuit in recycled water, thermoregulated, including a decanter and a biological filter (nitrogen purifier). Facing each ramp of 6 bins, there is an automatic collector with rotating grids (Choubert et al., 1982. Digestibility in fish: improved device for the automatic collection of feces. Aquaculture 29, 185-189). The discharge water from the cylindro-conical tanks is continuously filtered on metal grids, whose rotation is driven by an electric motor. The meshed pallets follow one another horizontally in a continuous movement under the water outlet of the tank. The water passes through the grate, the feces remain on the surface and are thus separated from the water. Once they are no longer under the water outlet, the pallets pass in a vertical position, then abut on a metal structure, and the feces fall into the collecting containers. The leaching is thus minimized; indeed, the residence time of the feces in the water is very short (about 5 to 10 seconds thanks to the cylindro-conical shape of the tanks and the controlled water flow).
[0235] During the test, the water flow in the tanks was kept between 4 and 6 liters/minute in order to quickly drive the feces to the collector and thus prevent their leaching.
[0236] The dissolved oxygen content of the water was monitored daily and maintained at 9.5 ppm and around 8 ppm at the pond outlet. The nitrogen purification of the water of the basins is maximum, the content of NNH4 is zero at the output of the biological filter. The temperature of the water is set at 17+/0.5 C. and the period of illumination was 12 hours (8 h-20 h).
[0237] Prior to the start of feces collection, fish were adapted over 7 days to the experimental diet. Fish were fed twice a day, by hand in slight excess. Feces were collected once a day, before the morning meal. In order to avoid any contamination with uneaten feed, the rotation of the automatic faeces collection system was interrupted during feedstuff distribution. At the end of the feedstuff distribution, the grids were cleaned and the trays intended to harvest the faeces put back in place. For each group of trout, the faeces were collected in an aluminium tray and held at 20 C. until lyophilization.
[0238] 4.1.fAnalytical Methods
[0239] Before analysis, the 18 batches of frozen feces were lyophilized. The lyophilizates were crushed again to ensure the homogeneity of the samples. The raw materials to be tested and the feedstuff were also crushed before analysis.
[0240] The dry matter content was determined from the measurement of water loss of the samples evaluated by weight difference of the test portion, before and after drying, for 24 hours in an oven at 105 C.
[0241] The ash content was determined after combustion at 550 C. for 12 hours.
[0242] The raw energy was measured using an adiabatic calorimeter (IKA C4000) from the amount of heat released by the combustion of the known mass sample, under oxygen pressure of 25 atmospheres.
[0243] Yttrium content (inert label) is determined on ash using the Agilent Microwave Plasma Atomic Emission Spectrometer (Agilent 4200 MP-AES) after acid mineralization (ISO 27085: 2009 method).
[0244] 4.1.gEvaluation Criteria
[0245] Apparent digestibility coefficients (ADC) of dietary nutrients and energy in the experimental diets were calculated according to NRC (2011):
[0246] Subsequently, the apparent digestibility coefficients of the test ingredients were calculated according to NRC (2011):
ADC Test Ingredient (%)=ADC.sub.TD+(ADC.sub.TDADC.sub.RD)(YN.sub.RD)/(ZN.sub.TI)
[0247] ADC.sub.TD: ADC of test diet (%)
[0248] ADC.sub.RD: ADC of reference diet (%)
[0249] Y=% of basal reference formula (75%)
[0250] Z=% of test ingredient (25%)
[0251] N.sub.RD: Nutrient content in the reference diet (% or kJ/g)
[0252] N.sub.TI: Nutrient content in the test ingredient (% or kJ/g)
[0253] 4.1.gStatistical Analysis
[0254] ADC data are presented as mean of three replicatesstandard deviation. Data were subjected to a one-way analysis of variance and when appropriate, means were compared by the Student-Newman-Keuls test. ADC values were subjected to arcsin square root transformation. Statistical significance was tested at 0.05 probability level. All statistical tests were performed using the SPSS V18 software.
[0255] 4.2.Results
[0256] 4.2.aFeces Composition
[0257] The feces composition of trout fed the various experimental diets is presented in Table XIV.
TABLE-US-00015 TABLE 4 Composition of trout feces. AQUAREF AQUASPRF 46 AQUASPRF 52 Yttrium, mg/kg DM 0.32 0.20 0.19 Protein, % DM 16.86 16.41 14.91 DM, % 96.94 97.07 96.96 Phosphorus, % DM 5.06 4.52 4.50 Energy, kJ/g DM 12.27 12.58 13.06
[0258] 4.2.bApparent Digestibility Coefficients of Experimental Diets
[0259] The apparent digestibility coefficients (ADC) of dry matter, protein, fat, phosphorus, energy and essential amino acids in the experimental diets are presented in Table XV.
TABLE-US-00016 TABLE 5 ADC of experimental diets in rainbow trout. AQUAREF AQUASPRF 46 AQUASPRF 52 Dry matter, % 79.07 75.55 75.04 Protein, % 93.88 93.03 93.38 Phosphorus, % 34.38 35.82 33.32 Energy, % 87.05 84.43 83.52 Arg, % 96.08 94.31 94.78 His, % 94.68 91.60 92.15 Ile, % 95.21 92.62 93.27 Leu, % 95.46 92.90 93.52 Lys, % 94.84 92.52 93.07 Thr, % 94.63 91.25 91.66 Val, % 95.20 92.36 93.03 Met, % 95.80 94.03 94.44 Cys, % 93.09 88.56 89.77 Phe, % 94.24 91.86 92.63 Tyr, % 90.77 84.89 85.13
[0260] 4.2.cApparent Digestibility of Test Ingredients
[0261] The apparent digestibility coefficients (ADC) of protein, fat, phosphorus, energy and essential amino acids in the test ingredients are presented in Table XVI.
TABLE-US-00017 TABLE 6 ADC of test ingredients in rainbow trout. AQUASPRF 46 AQUASPRF 52 Protein, % 89.3 1.4 91.4 0.4 DM, % 61.1 3.9 58.4 0.5 Phosphorus, % 40.7 18 29.7 4.2 Energy, % 73.7 2.8 69.3 1.0 Essential Amino Acids Arg, % 89.2 0.8 91.3 0.4 His, % 79.8 1.1 83.1 0.8 Ile, % 82.0 1.5 85.8 0.7 Leu, % 80.7 1.8 84.8 0.5 Lys, % 80.1 1.6 83.9 0.8 Thr, % 76.8 1.8 79.5 0.6 Val, % 81.5 1.4 85.2 0.8 Met, % 85.7 1.3 88.4 0.1 Cys, % 72.7 2.3a 78.8 0.7b Phe, % 82.8 1.6 86.9 0.5 Tyr, % 55.3 4.8 57.7 4.6 Values are means standard deviation (n = 3).
[0262] 4.3Conclusion
[0263] Digestibility results showed that compared with soy protein concentrate and sunflower meal, AQUASPRF 46 and 52 improved protein digestibility from 0.1 to 4.3% respectively, phosphorus digestibility from 14.5 to 24.5% respectively and energy from 0.2% to 2.4% respectively. The two protein-rich fractions SPRF 46 an SPRF 52 according to the invention show a high protein content (51.94% and 56.99% DM), and this high protein content is associated with high digestibility of these proteins and also overall amino acids. This suggests that these protein-rich fractions are very interesting raw materials for salmonid feedstuffs.
[0264] Results from the trials also demonstrated that compared with soy protein concentrate and sunflower meal, AQUASPRF improved final weight gain from 0.3% to 14.7% respectively, feed conversion ration from 2.1% to 22.5% respectively and protein efficiency ratio from 1.6% to 27.4 respectively.
[0265] Another field trial run in France with AQUASPRF 46 applied in Rainbow trout (Oncorhynchus mykiss) consolidated those trends. Final results after 61 days of experiment indicated that the SPRF 46 composition did not impact fish survival (+0.26%) but significantly improved fish performance and feed efficacy since final average individual weigh gain was enhanced by 11% and final feed conversion ratio was optimized by 10%.
[0266] Overall, these results indicated that the sunflower protein-rich fractions according to the present invention are much more better ingredients than sunflower derivates products like sunflower meal and can be a reliable alternative to soy protein concentrate.