Flexline wrap antenna for projectile
11581632 ยท 2023-02-14
Assignee
Inventors
- Jacob M. Parrow (Chaska, MN, US)
- Christopher A. McKellips (Albertville, MN, US)
- Hossein Aliaghai (Plymouth, MN, US)
Cpc classification
H01Q1/286
ELECTRICITY
F42B99/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01Q1/36
ELECTRICITY
F42B33/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42B30/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F42B33/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42B99/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A projectile circuitry assembly for use in projectiles comprising a chassis defining a generally cylindrical a main body portion and further defining an interior cavity for containing one or more projectile components and further defining an antenna aperture through the body portion to expose the interior cavity. In various embodiments the projectile circuitry assembly comprises a plurality of circuit boards and a wrap antenna, the plurality of circuit boards and wrap antenna interconnected via an integrated flex-line to define a single unitary device without the use of a connector, the wrap antenna comprising one or more antenna elements defined on a flexible antenna substrate layer, wherein the plurality of circuit boards are positioned in the interior cavity and the wrap antenna is threaded through the antenna aperture and wrapped circumferentially about an exterior of the cylindrical wall of the body portion.
Claims
1. A projectile having a nose portion with a forward tip, a body portion, a tail portion, and a central axis, the projectile comprising: a chassis extending from the tail portion to the nose portion, the chassis defining a generally cylindrical wall of the body portion and further defining an interior cavity within the projectile for containing one or more projectile components and further defining an antenna aperture through the cylindrical wall of the body portion exposing the interior cavity; a projectile circuitry assembly comprising one or more circuit boards and a wrap antenna, the one or more circuit boards and wrap antenna interconnected via an integrated flex-line to define a unitary device without the use of a connector, the wrap antenna comprising one or more antenna elements that are defined on a flexible antenna substrate layer, wherein the one or more circuit boards are positioned in the interior cavity and a portion of the wrap antenna projects through the antenna aperture and is wrapped circumferentially about an exterior of the cylindrical wall of the body portion; and a sealing material sealing the antenna aperture.
2. The projectile of claim 1, wherein the projectile circuitry assembly comprises: a board ground layer, a board substrate layer, a first transition layer, a first flex-line substrate layer, a flex-line signal layer, a second flex-line substrate layer, a second transition layer, an antenna substrate layer, and an antenna signal layer.
3. The projectile of claim 2, wherein the flex-line board comprises a circuit board portion, a flex-line portion, and an antenna portion, the circuit board portion defined by the board ground layer, the board substrate layer, and the first transition layer, the flex-line portion defined by the first transition layer, the first and second substrate layers, the flex-line signal layer, and the second transition layer, and the antenna portion defined by the second transition layer, the antenna substrate layer, and the antenna signal layer.
4. The projectile of claim 1, wherein the projectile circuitry assembly is a flex-line board comprising: a board ground layer, a board substrate layer, a first transition layer, a first substrate layer, a second substrate layer, a signal layer, and a ground layer.
5. The projectile of claim 4, wherein the projectile circuitry assembly comprises a circuit board portion and a signal portion, the board portion defined by at least a board ground layer, a board substrate layer, and the first transition layer, and the signal portion defined by the first substrate layer, second substrate layer, the signal layer, the ground layer, and the first transition layer.
6. The projectile of claim 5, wherein the signal portion, is configurable to function as either a flex-line or antenna.
7. The projectile of claim 1, wherein the generally cylindrical wall of the body portion defines an antenna recess in the main body portion; and wherein the antenna portion is mounted within the antenna recess such that the antenna portion partially fills the recess and leaves an unfilled portion between an exterior of the antenna recess and an exterior of the cylindrical wall.
8. The projectile of claim 1, wherein the wrap antenna further comprises a protective cover.
9. The projectile of claim 1, wherein the plurality of circuit boards define an antenna circuitry portion, wherein the antenna circuitry portion includes one or more projectile control circuitry comprising sensing components, processing components, baseband processing components, and fuzing.
10. The projectile of claim 1, wherein the sealing material comprises an epoxy.
11. The projectile of claim 1, wherein the sealing material comprises a solder bead.
12. The projectile of claim 11, wherein the solder bead encloses the one or more circuit boards in the projectile interior and isolates the one or more circuit boards from exterior electromagnetic fields.
13. A method of assembling a projectile and projectile circuitry assembly, the projectile comprising a chassis extending from a tail portion to a nose portion, the chassis defining a generally cylindrical wall of a main body portion and further defining an interior cavity within the projectile for containing one or more projectile components and further defining an antenna aperture through the cylindrical wall of the body portion exposing the interior cavity, and the projectile circuitry assembly comprising one or more circuit boards and a wrap antenna, the one or more circuit boards and wrap antenna interconnected via an integrated flex-line to define a unitary device, the wrap antenna comprising one or more antenna elements that are defined on a flexible antenna substrate layer, wherein the method comprises: configuring the projectile circuitry assembly into a compact state such that the plurality of circuit boards are insertable into the interior cavity; inserting the projectile circuitry assembly into the interior cavity via an opening into the interior cavity defined at a forward portion of the chassis rotating the projectile circuitry assembly to project the antenna through the antenna aperture; wrapping the antenna of the projectile circuitry assembly about the exterior of the chassis; and sealing the antenna aperture with a sealing material.
14. The method of claim 13, wherein in the compact state the integrated flex-line is folded to arrange the one or more circuit boards together in a stack with the antenna portion wrapped around the one or more circuit boards.
15. The method of claim 13, wherein the generally cylindrical wall of the body portion defines an antenna recess in the main body portion; and wherein the antenna is wrapped within the antenna recess such that the antenna portion partially fills the recess and leaves an unfilled portion between an exterior of the antenna recess and an exterior of the cylindrical wall.
16. The method of claim 13, wherein the sealing material comprises an epoxy.
17. The method of claim 13, wherein the sealing material comprises a solder bead.
18. The method of claim 17, wherein the solder bead encloses the one or more circuit boards in the projectile interior and isolates the one or more circuit boards from exterior electromagnetic fields.
19. The method of claim 13, wherein the antenna aperture defines a slot having a forward opening at the opening into the interior cavity.
20. The method of claim 19, wherein the wrap antenna is inserted at the forward opening of the antenna aperture.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) The drawings included in the present application are incorporated into, and form part of, the specification. They illustrate embodiments of the present disclosure and, along with the description, serve to explain the principles of the disclosure. The drawings are only illustrative of certain embodiments and do not limit the disclosure.
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(10) While the embodiments of the disclosure are amenable to various modifications and alternative forms, specifics thereof have been shown by way of example in the drawings and will be described in detail. It should be understood, however, that the intention is not to limit the disclosure to the particular embodiments described. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the disclosure.
DETAILED DESCRIPTION
(11) Referring to
(12) Described further below, the projectile 200 additionally includes a projectile circuitry assembly 216. In various embodiments the projectile circuitry assembly 216 is a collection of components configured to perform one or more various functions for the projectile 200 including, but not limited to, communication, sensing, proximity detection, and fuzing. Described further below, in various embodiments the projectile circuitry assembly 216 includes an antenna circuitry portion 218 and a wrap antenna portion 220. In one or more embodiments the antenna circuitry portion 218 includes various antenna circuitry, such as one or more transmitters and receivers, that can be used to transmit/receive signals at respective frequencies for the projectile circuitry assembly 216. While the antenna circuitry portion 218 includes various circuitry for functionality of communication and antenna operation, in various embodiments, the antenna circuitry portion 218 can additionally or optionally include various other kinds of projectile control circuitry, such as sensing components, processing components, fuzing, or other electronic components.
(13) In various embodiments, the circuitry is distributed among one or more interconnected circuit boards 222. Described further below, in various embodiments the one or more boards 222 are interconnected via an integrated flex-line 224. As used herein, flex-line 224 refers to a signal conducting portion of the assembly that is configured to connect the various portions of the assembly and is flexibly bendable to allow for folding or positioning of the various elements of the assembly into a compact shape for insertion into a projectile chassis. In such embodiments, the boards 222 and flex-line 224 are formed from a single piece of material, including various layers that are selectively etched or removed to define the board portions of the circuitry portion 218 and the flex-line interconnects. Similarly, and described further below, the wrap antenna portion 220 is comprised of one or more antenna elements that are defined on an antenna substrate layer. In some embodiments, the antenna can be deposited by 3D printing or other metal deposition methods
(14) In various embodiments, the main body portion 204 has a cylindrical shape or a generally cylindrical shape defined by the chassis 214 and has an exterior surface 232, a forward portion 236 and a rearward portion 240. In some embodiments, chassis 214 defines one or more tapered portions that converge in a direction along a central axis 244. For example, in some embodiments a first portion, such as the forward portion 236 converges in a forward direction, along central axis 244, towards the nose portion 212. In some embodiments, a second portion, such as the rearward portion 240 could converge in a rearward direction towards the tail portion 108. The chassis 214 is, in some embodiments, machined or formed from a single block of metal. However, in certain embodiments the chassis 214 can include a plurality of pieces that are fastened, screwed, or otherwise assembled together.
(15) In various embodiments the chassis 214 defines an antenna recess 250 in the main body portion 204. Described further below, in one or more embodiments the wrap antenna portion 220 of the projectile circuitry assembly 216 is placed or mounted within the antenna recess 250. Depicted at least in
(16) In one or more embodiments the chassis 214 defines a cavity 256 within the projectile 200 for supporting/containing one or more projectile components. As an example, antenna circuitry portion 218 is positioned is depicted in
(17) In one or more embodiments, the chassis 214 defines an antenna aperture 260 or opening that exposes the interior cavity 256 of the projectile 200 from the antenna recess 250. Described further below, the antenna aperture 260 allows for projectile circuitry assembly 216 to extend between the interior and exterior of the projectile 200, with the wrap antenna portion 220 of the projectile circuitry assembly 216 circumferentially wrapped about the projectile 200 exterior in the antenna recess 250 while also extending through the aperture 260 to connect with the interior antenna circuitry portion 218. Described further below, in one or more embodiments, a sealing material, such as an epoxy filler 262 and/or solder is used to seal the aperture 260 in assembly of the antenna 218 with the projectile chassis 214.
(18) The nose portion 212 is a forward-facing structure and has a tapered or a converging shape. As such, the nose portion 212 extends from the forward portion 236 of the main body portion 204, forwardly, in a first direction, along central axis 244 to a forward tip portion 268. In various embodiments, nose portion 212 has an exterior surface 270 and may be conical or have a curved taper from the forward portion 236 of the main body portion 204 to the forward tip portion 268. In various embodiments, the nose portion 212 is removable from the chassis 214 to reveal or expose an opening 272 into the interior cavity 256 of the projectile 200. Described further below, the opening 272 allows for initial insertion of the projectile circuitry assembly 218, such as during projectile assembly.
(19) In one or more embodiments, the projectile 200 can include one or more flight control portions for directing or otherwise altering the trajectory of the projectile during flight. For example, in certain embodiments, the chassis could define a control support that supports a rotatable collar with one or more aerodynamic features for despinning and/or flight control. In such embodiments, alternator components or other power generation components could additionally be implemented to utilize the spinning collar for power generation/power supply for various electronic projectile components. Examples of power supply and projectile control mechanisms can be found in the various patent applications and/or publications incorporated by reference below.
(20) Referring to
(21) As described above, in various embodiments, the projectile circuitry assembly 300 includes an antenna circuitry portion 304 and a wrap antenna portion 308. In one or more embodiments the antenna circuitry portion 304 includes various antenna circuitry, such as one or more transmitters and receivers, processors, memory, fuzing or other components for executing various projectile functions. In various embodiments, the circuitry is distributed among one or more of a plurality of interconnected circuit boards 312 that are interconnected via an integrated flex-line 316. In such embodiments, the boards 312 and flex-line 316 are formed from a single piece of material, including various layers that are selectively etched or removed to define the boards 312 and the flex-line interconnects 316. Similarly, the wrap antenna portion 308 is comprised of one or more antenna elements that are defined on an antenna substrate layer.
(22) In contrast with the previously utilized implementation of a side-mounted projectile antenna described above with respect to
(23) Referring to
(24) In various embodiments, the flex-line portion 408 can be defined by at least a pair of flex-line substrate layers 420, a flex-line signal layer 422, and the first transition layer 418 and a second transition layer 424. In such embodiments, the flex-line substrate layers 420 function as top and bottom substrates for the flex-line while the signal layer 422 transmits signal lines along the flex-line portion 408. As described above, the first transition layer 418 functions as a ground layer for the bottom of the flex-line portion 408. Similarly, the second transition layer 424 is positioned between the antenna portion 412 and flex-line portion 408. In various embodiments, the second transition layer 424 functions as both an antenna ground layer for the antenna portion 412 or as a flex-line ground layer for the top-side of the flex-line portion 408. In various embodiments, the antenna portion 412 is defined by at least an antenna layer 430, an antenna substrate 432, and the second transition layer 424. In various embodiments, the antenna layer 430 is configured as an antenna, such as a patch antenna, and is configured to transmit/receive an antenna signal. In one or more embodiments, the antenna substrate layer 432 functions as the antenna substrate, and as described above, the second transition layer 424 would function as well as the ground of the antenna portion 412.
(25) Depicted in
(26) Referring to
(27) In one or more embodiments, the board 500A includes a plurality of layers of various types of material. Depicted in
(28) In one or more embodiments, the board ground layer 514 functions as a ground for various attached components and may, in various embodiments, include components attached to the layer 514. In one or more embodiments, the board substrate layer 516 functions as a substrate for board components. In various embodiments, the first transition layer 518 is positioned between the board portion 504 and signal portion 508 and functions both as a board signal layer and as a ground layer for the bottom of the flex-line portion 508. In such embodiments, the first transition layer 518 can connect various components for signal transfer.
(29) In various embodiments, the signal portion 508 can be defined by a pair of substrate layers including a first substrate layer 520, a second substrate layer 522, a signal layer 524, a ground layer 526 and the first transition layer 518. In such embodiments, the signal portion 508, at least based on the etching or machining performed on the flex-line board 500A is configurable to function as either a flex-line 530 or antenna 534. For example, depicted in
(30) Depicted in
(31) Referring briefly to
(32) Referring to
(33) Referring specifically to
(34) Referring specifically to
(35) Referring to
(36) In a first stage of assembly the opening 272 allows for initial insertion of the folded projectile circuitry assembly 300 into the interior of the projectile 200. As described above, in one or more embodiments, the chassis 714 defines an antenna aperture 760 or opening that exposes the interior cavity 256 of the projectile 200 from the antenna recess 256. Depicted in
(37) The result of assembly is depicted in
(38) In addition to the above disclosure, the disclosure of U.S. Pat. No. 6,981,672, which is owned by the owner of this application, is fully incorporated by reference herein for all purposes. Also incorporated herein for all purposes, in their entireties are: U.S. Pat. Nos. 6,422,507; 7,412,930; 7,431,237; 6,345,785; 8,916,810; 6,653,972; 7,631,833; 7,947,936; 8,063,347; 9,709,372; 9,683,814; 8,552,349; 8,757,064; 8,508,404; 7,849,797; 7,548,202; 7,098,841; 6,834,591; 6,389,974; 6,204,8015,734,389; 5,696,347; 9,709,372; 9,683,814; 9,031,725; 8,552,349; 8,757,064; 8,508,404; 7,849,797; 7,548,202; 7,098,841; 6,834,591; 6,389,974; 6,204,801; 5,734,389; 5,696,347; 6,502,786; 6,666,402; 6,693,592; 7,681,504; 8,319,163; 8,324,542; 8,674,277; 8,950,335; 9,303,964; 9,360,286; 9,557,405; 9,587,923; 10,054,404; 2006/0061949; 2018/0245895; and 2019/0041527.
(39) The descriptions of the various embodiments of the present disclosure have been presented for purposes of illustration but are not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The terminology used herein was chosen to explain the principles of the embodiments, the practical application or technical improvement over technologies found in the marketplace, or to enable others of ordinary skill in the art to understand the embodiments disclosed herein.