Average current control circuit and method
11582843 · 2023-02-14
Assignee
Inventors
Cpc classification
H02M1/083
ELECTRICITY
H02M3/33507
ELECTRICITY
H05B45/392
ELECTRICITY
H02M1/0058
ELECTRICITY
H02M3/156
ELECTRICITY
H02M1/14
ELECTRICITY
H02M1/4258
ELECTRICITY
International classification
Abstract
A control circuit includes: an output terminal configured to be coupled to a control terminal of a transistor that has a current path coupled to an inductor; a transconductance amplifier configured to produce a sense current based on a current flowing through the current path of the transistor; and a first capacitor, where the control circuit is configured to: turn on the transistor based on a clock signal, integrate the sense current with an integrating capacitor to generate a first voltage, generate a second voltage across the first capacitor based on a first current, generate a second current based on the second voltage, generate a third voltage based on the second current, turn off the transistor when the first voltage becomes higher than the third voltage; discharge the integrating capacitor when the transistor turns off; and regulate an average output current flowing through the inductor based on the first current.
Claims
1. A control circuit comprising: an output terminal configured to be coupled to a control terminal of a first transistor that has a current path coupled to an inductor; a transconductance amplifier configured to produce a sense current based on a current flowing through the current path of the first transistor; and a first capacitor, wherein the control circuit is configured to: turn on the first transistor based on a clock signal, integrate the sense current with an integrating capacitor to generate a first voltage, generate a first current, generate a second voltage across the first capacitor based on the first current, generate a second current based on the second voltage, generate a third voltage based on the second current, turn off the first transistor when the first voltage becomes higher than the third voltage; discharge the integrating capacitor when the first transistor turns off; and regulate an average output current flowing through the inductor based on the first current.
2. The control circuit of claim 1, wherein the transconductance amplifier comprises a first input configured to receive a sense voltage indicative of a current flowing through a current path of the first transistor, a second input configured to receive a reference voltage, and an output configured to deliver the sense current.
3. The control circuit of claim 1, further comprising: a first current generator configured to generate the first current, the first current generator coupled to the first capacitor at a first node; and a first resistor coupled between the first node and a reference supply terminal.
4. The control circuit of claim 3, further comprising a first switch coupled in series with the first resistor, wherein the control circuit is configured to control the first switch based on a freewheeling signal indicative of a demagnetization of the inductor.
5. The control circuit of claim 4, wherein the control circuit is configured to: control the first transistor using a first signal; and control the first switch based on the freewheeling signal and based on the first signal.
6. The control circuit of claim 4, further comprising a zero crossing detection circuit having an input configured to be coupled to a first current path terminal of the first transistor, wherein the zero crossing detection circuit is configured to generate the freewheeling signal based on the input of the zero crossing detection circuit.
7. The control circuit of claim 4, wherein the control circuit is configured to generate the third voltage at a second node, the control circuit further comprising: a second current generator configured to generate the second current; a second switch coupled between the second current generator and the second node; and a third switch coupled between the second node and the reference supply terminal.
8. The control circuit of claim 7, further comprising: a one-shot circuit having an output configured to control the second switch; and a delay circuit configured to control the third switch based on the output of the one-shot circuit.
9. The control circuit of claim 7, further comprising: a fourth switch coupled between the second current generator and a third node that is coupled between the second switch and the third switch; a second capacitor is coupled between the third node and the reference supply terminal; and a third capacitor coupled between the second node and the reference supply terminal, wherein the control circuit is configured to generate the third voltage across the third capacitor.
10. The control circuit of claim 1, wherein the control circuit is configured to generate the third voltage at a second node, the control circuit further comprising: a first current generator configured to generate the second current, the first current generator coupled to the second node; a first resistor coupled between the second node and a reference supply terminal; and a first switch coupled in series with the first resistor, wherein the control circuit is configured to control the first switch based on a freewheeling signal indicative of a demagnetization of the inductor.
11. The control circuit of claim 1, further comprising: a first comparator having a first input configured to receive the first voltage, a second input configured to receive the third voltage; and a first flip-flop having a first output coupled to the output terminal, a first input configured to receive the clock signal, and a second input coupled to an output of the first comparator.
12. The control circuit of claim 1, further comprising a current mirror configured to be coupled to a first current path terminal of the first transistor via an interface circuit, wherein the current mirror is configured to inject a first current into a first input of the transconductance amplifier based on a current flowing through the interface circuit.
13. The control circuit of claim 1, further comprising a sense resistor coupled between first and second inputs of the transconductance amplifier.
14. The control circuit of claim 1, further comprising a clock circuit configured to generate the clock signal.
15. The control circuit of claim 14, wherein the clock circuit is configured to generate the clock signal with a fixed frequency.
16. The control circuit of claim 1, further comprising a gate driver having an input coupled to the output terminal, and wherein the first transistor is a power metal-oxide semiconductor field-effect transistor (MOSFET) or GaN transistor having a gate coupled to an output of the gate driver.
17. A method for regulating an average output current flowing through an inductor, the method comprising: turning on a power transistor based on a clock signal, wherein a current path of the power transistor is coupled to the inductor; generating a sense current based on a current flowing through the current path of the power transistor; integrating the sense current with an integrating capacitor to generate a first voltage; generating a first current; generating a second voltage across a first capacitor based on the first current; generating a second current based on the second voltage; generating a third voltage across a second capacitor based on the second current; turning off the power transistor when the first voltage becomes higher than the third voltage; discharging the integrating capacitor when the power transistor turns off; and regulating the average output current based on the first current.
18. The method of claim 17, further comprising generating a sense voltage based on the current flowing through the current path of the power transistor, wherein generating the sense current comprises generating the sense current based on the sense voltage using a transconductance amplifier.
19. The method of claim 17, further comprising: generating the first current with a first current generator; detecting a demagnetization time of the inductor; and controlling a first switch based on the detected demagnetization time, the first switch coupled to the first current generator via a first resistor.
20. The method of claim 17, wherein the average output current is proportional to the first current.
21. The method of claim 17, further comprising varying a switching frequency of the power transistor without causing a substantial change in a magnitude of the average output current.
22. The method of claim 17, wherein the second voltage is substantially constant.
23. A switching converter comprising: a power transistor; a sense resistor coupled to a current path of the power transistor; an inductor coupled to the current path of the power transistor; a driver having an output coupled to a control terminal of the power transistor; a flip-flop having a first output coupled to an input of the driver, and a first input configured to receive a clock signal, wherein the flip-flop is configured to produce a first signal at the first output of the flip-flop, and wherein the flip-flop is configured to cause the power transistor to turn on using the first signal based on the clock signal; a first comparator having an output coupled to a second input of the flip-flop, wherein the flip-flop is configured to cause the power transistor to turn off using the first signal based on the output of the first comparator; a transconductance amplifier having a first and second inputs respectively coupled to first and second terminals of the sense resistor, and an output coupled to a first input of the first comparator; an integrating capacitor coupled to the output of the transconductance amplifier and to the first input of the first comparator; a first switch coupled to the integrating capacitor, the first switch configured to discharge the integrating capacitor when the power transistor turns off; a zero crossing detection circuit having an input coupled to the current path of the power transistor and to the inductor, wherein the zero crossing detection circuit is configured to generate a freewheeling signal based on a demagnetization of the inductor; a first current generator configured to generate a first current, the first current generator coupled to a first capacitor at a first node; a first resistor coupled between the first node and a reference supply terminal; a second switch coupled in series with the first resistor and configured to be controlled based on the freewheeling signal; a second current generator configured to generate a second current based on a voltage at the first node; a third switch coupled between the second current generator and a second input of the transconductance amplifier; and a fourth switch coupled between the third switch and the reference supply terminal.
24. The switching converter of claim 23, further comprising: a one-shot circuit having an input configured to receive the first signal, and an output configured to control the third switch; and a delay circuit configured to control the fourth switch based on the output of the one-shot circuit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a more complete understanding of the present invention, and the advantages thereof, reference is now made to the following descriptions taken in conjunction with the accompanying drawings, in which:
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(15) Corresponding numerals and symbols in different figures generally refer to corresponding parts unless otherwise indicated. The figures are drawn to clearly illustrate the relevant aspects of the preferred embodiments and are not necessarily drawn to scale.
DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
(16) The making and using of the embodiments disclosed are discussed in detail below. It should be appreciated, however, that the present invention provides many applicable inventive concepts that can be embodied in a wide variety of specific contexts. The specific embodiments discussed are merely illustrative of specific ways to make and use the invention, and do not limit the scope of the invention.
(17) The description below illustrates the various specific details to provide an in-depth understanding of several example embodiments according to the description. The embodiments may be obtained without one or more of the specific details, or with other methods, components, materials and the like. In other cases, known structures, materials or operations are not shown or described in detail so as not to obscure the different aspects of the embodiments. References to “an embodiment” in this description indicate that a particular configuration, structure or feature described in relation to the embodiment is included in at least one embodiment. Consequently, phrases such as “in one embodiment” that may appear at different points of the present description do not necessarily refer exactly to the same embodiment. Furthermore, specific formations, structures or features may be combined in any appropriate manner in one or more embodiments.
(18) Embodiments of the present invention will be described in a specific context, a current switching converter (constant current source) LED driver, e.g., for use in solid-state lighting (SSL), such as for driving one or more LEDs as the load. In some embodiments, the load may not include a LED. Some embodiments may be implemented in applications different from SSL, such as industrial, consumer, ICT, white goods, etc., “as is,” or with small adaptations. Some embodiments may be used in a voltage switching converter.
(19) In an embodiment of the present invention, the average inductor current of a continuous conduction mode (CCM)-operated buck converter is regulated by sensing only the current flowing through a power transistor, where the regulated current is independent of the switching frequency of the buck converter. Some embodiments are based on a charge-mode control core that enables stable CCM operation with a fixed or quasi-fixed switching frequency. In some embodiments, a zero current detection (ZCD) circuit enables discontinuous conduction mode (DCM) operation with a nominally unaltered control scheme, which advantageously allows for good accuracy of output current regulation during analog dimming. In some embodiments, a voltage feedforward circuit compensates propagation delays making the regulated output current little sensitive to input and output voltage variations.
(20)
(21) In some embodiments, switching converter 102 may be implemented as a power factor corrector (PFC) front-end converter, which may draw a sinusoidal current I.sub.mains from the power line, in-phase with the sinusoidal line voltage V.sub.mains (e.g., 60 Hz, 110 V.sub.rms; 50 Hz, 220 V.sub.rms) may be used. Using a PFC front-end converter may advantageously achieve high power factor and low distortion of the input current. In some embodiments, using implementing switching converter 102 with PFC may advantageously help keep harmonic emissions low, which may advantageously help comply with standards such as the IEC61000-3-2, which sets class C harmonic emission limits for applications such as LED lamp drivers. In some embodiments, implementing converter 102 with PFC advantageously help keep total harmonic distortion (THD) of the input current I.sub.mains low.
(22) AC/DC switching converter 102 may introduce ripple in the output current I.sub.102. For example, current I.sub.102 may exhibit a ripple with a high frequency component at the switching frequency of converter 102 (typically above 50 kHz), and a low-frequency component at twice the frequency of the AC power line (due to the pulsating nature of the power converter 102 draws from the power line and deliver to its output). The low-frequency ripple, if provided to LED string 106, may cause a reduction of the average LED current I.sub.LED for a given peak value, and may cause an increase in the operating temperature of the LEDs of LED string 106, which may shorten the lifetime of the LEDs of LED string 106. Such low-frequency ripple may also cause light fluctuations (flicker and shimmer), which may be undesirable if perceptible, and which have been reported to cause health problems even when imperceptible.
(23) The PFC output voltage V.sub.102 may be affected by a low-frequency ripple, generated by the low-frequency component of the output current I.sub.102 ripple. Generally, converter 102 regulates the DC value of the output voltage V.sub.102 by a low-bandwidth control loop to achieve high power factor and low distortion of the input current, but may be unable to reject the low-frequency output ripple.
(24) In some embodiments, using a two-stage power conversion, such as shown in
(25) In some embodiments, converter 102 may be implemented as a boost converter and converter 104 may be implemented as a buck converter. For example, in some embodiments delivering less than 100 W of power to LED string 106, voltage V.sub.102 may be, e.g., between 100 V and 400 V, and converter 104 provides voltage V.sub.LED at a level that is appropriate for LED string 106, such as between 30 V and 60 V. In some embodiments, implementing converter 102 as a boost and converter 104 as a buck may advantageously keep current I.sub.102 (and the relevant low-frequency ripple) low and may advantageously allow for implementing capacitor 108 without using a bulky, large value energy storage capacitor. Implementing converter 102 and 104 as a boost and buck converters, respectively, may also advantageously help in complying with safety extra low voltage (SELV) requirements, which limits V.sub.LED to 60 V.
(26) In some embodiments, converter 102 may be implemented as a flyback converter, which may advantageously provide isolation from mains. Isolation from mains may advantageously help comply with electrical safety standards, such as IEC60950, IEC62368, IEC61347-1, for example.
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(28) Although LED string 106 is shown as the load driven by buck converter 200, in some embodiments, other loads, instead of or in addition to a LED string, may be driven by buck converter 200. For example, in some embodiments, load 106 may be a rechargeable battery.
(29) As shown in
(30) Converter 202 may be operated in continuous conduction mode (CCM). Operating converter 202 in CCM mode advantageously allow for a lower capacitance of output capacitor 232. Using a lower capacitance may advantageously allow for using ceramic capacitors instead of electrolytic capacitors, which may advantageously result in higher reliability and lower lifetime of converter 202. In some embodiments, output capacitor 232 may be omitted.
(31) Converter 202 may be operated in discontinuous conduction mode (DCM), which may advantageously allow for good accuracy of current I.sub.LED at light loads (e.g., during analog diming). As will be described in more detail later, in some embodiments, ZCD circuit 212 enables DCM operation with a nominally unaltered control scheme (e.g., as given by Equation 11).
(32) During normal operation (e.g., in CCM or DCM mode), power transistor 202 is turned on when pulses delivered by clock 214 set flip-flop 216. Power transistor 202 is turned off when flip-flop 216 is reset by comparator 224, which trips when voltage Vq is equal to voltage Vq.sub.ref. In some embodiments, the pulses delivered by clock 214 have a fixed switching period T.sub.S.
(33) The current I.sub.LED delivered to LED string 106 is the average value of the inductor current I.sub.L(t) regardless of the operating mode. The portion Isw(t) of the inductor current I.sub.L(t) flowing through power transistor 202 during the on-time T.sub.ON of power transistor 202, is read through the voltage drop Vcs(t) across sensing resistor 208 and brought to the non-inverting input of OTA 222, whose inverting input is connected to ground.
(34) OTA 222 outputs a current Iq(t) proportional to Vcs(t). For example, in some embodiments, current Iq(t) may be given by
Iq(t)=g.sub.m.Math.Vcs(t) (1)
where g.sub.m is the transconductance of OTA 222.
(35) Current Iq(t) charges integrating capacitor 230 during a time T.sub.ON. Capacitor 230 is reset by switch 228 as power transistor 202 is turned off and is kept discharged during the remaining part of the switching period T.sub.S, so that Vq starts ramping up from 0 V during the next time power transistor 202 turns on.
(36) During normal operation, irrespective of the operating mode (CCM or DCM), voltage Vq developed across integrating capacitor 230 may be given by
(37)
where C.sub.x represents the capacitance of capacitor 230, T.sub.on represents the time instant at which power transistor 202 is turned off, and Rs represents the resistance of sense resistor 208.
(38) When buck converter 200 is operated in CCM mode, the current Isw(t) flowing through sense resistor 208 may be given by
(39)
where Isw.sub.CCM(t) represents the current Isw(t) in CCM mode, I.sub.LED_CCM represents the average current I.sub.LED in CCM mode, and L represents the inductance of inductor 204.
(40) It follows from Equations 2 and 3 that voltage Vq, in CCM mode, may be given by
(41)
(42) As will be described in more detail later, since the turn-off condition for power transistor 202 occurs when Vq.sub.CCM is equal to Vq.sub.ref, reference generator 226 may be designed in such a way so as to generate reference voltage Vq.sub.ref so as to cause current I.sub.LED_CCM to be independent from voltage V.sub.LED or input voltage V.sub.in (so that current I.sub.LED_CCM does not vary based on voltage V.sub.LED or input voltage V.sub.in). For example, in some embodiments, current I.sub.LED_CCM may be given by
(43)
where α is a factor that may be dependent on internal fixed parameters, such as resistors and/or reference current(s) internal to controller 220.
(44) As illustrated by Equation 5, in some embodiments, I.sub.LED_CCM may be determined by a user-selectable parameter (e.g., external resistance Rs) and on internally fixed parameters (C.sub.x, g.sub.m, α) and does not depend on voltage V.sub.LED of LED string 106, nor on the input voltage V.sub.in or the inductance L of inductor 204, nor on the switching frequency F.sub.SW
(45)
(46) When buck converter 200 is operated in DCM mode, the current Isw(t) flowing through sense resistor 208 may be given by
(47)
where Isw.sub.DCM(t) represents the current Isw(t) in DCM mode. The current I.sub.LED delivered to LED string 106 may be given by
(48)
where I.sub.LED_DCM represents the average inductor current I.sub.LED in DCM mode, and T.sub.R represents the time between the demagnetization time T.sub.FW (e.g., as indicated by voltage V.sub.FW) and the turning on of power transistor 202 (thus, T.sub.R represents the time in which inductor current I.sub.L is zero and T.sub.S−T.sub.R represents the time in which inductor current I.sub.L is greater than zero).
(49) Substituting Equation 6 into Equation 2 and solving the integral yields
(50)
where Vq.sub.DCM represents the voltage Vq in DCM mode. In view of Equation 7, Equation 8 may be rewritten as
(51)
(52) As will be described in more detail later, since the turn-off condition for power transistor 202 occurs when Vq.sub.DCM is equal to Vq.sub.ref, reference generator 226 may be designed in such a way so as to generate reference voltage Vq.sub.ref so as to cause current I.sub.LED_DCM to be independent from voltage V.sub.LED or input voltage V.sub.in or switching period T.sub.S (so that current I.sub.LED_CCM does not vary based on changes in voltage V.sub.LED or input voltage V.sub.in or switching period T.sub.S). For example, in some embodiments, current I.sub.LED_DCM may be given by
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which is identical to Equation 5. Thus, in some embodiments, the average current I.sub.LED is advantageously independent of the operating mode (CCM or DCM) of the buck converter 200, e.g., as given by
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(55) Advantages of some embodiments include allowing for accurately controlling output current I.sub.LED in either CCM mode or DCM mode while only monitoring current Isw(t) flowing through power transistor 202. Thus, some embodiments advantageously achieve accurately controlling output current I.sub.LED in a low-cost, low-complexity manner, and without dissipating excessive energy. For example, some embodiments advantageously avoid using a resistor in series with the inductor for measuring the inductor current I.sub.L. In some embodiments, avoiding use of a series resistor for measuring the inductor current may advantageously reduce power dissipation, avoid use of differential sensing with large common-mode dynamics and/or avoid use of a level shifter.
(56) Additional advantages of some embodiments include achieving high output current (I.sub.LED) accuracy, insensitive to the inductance value L, operating mode (DCM or CCM), switching period T.sub.S, input voltage V.sub.in, and LED string voltage V.sub.LED. Some embodiments advantageous allow for accommodating different V.sub.LED settings without requiring external calibrations or correction means.
(57) In some embodiments, control circuit 220 may be implemented in the same (e.g., monolithic) integrated circuit while elements 202, 204, 206, 208, 210, and 106 are implemented external to the integrated circuit (e.g., so that the integrated circuit may include a demagnetization sensing input for receiving voltage V.sub.ZCD, e.g., as shown in
(58) In some embodiments, the circuits of buck converter 200 may be integrated in a different manner. For example, in some embodiments, elements 202 and/or 204 may be integrated in the same package as elements 206, 210, 212, 214, 216, and 218. In some embodiments, interface circuit 210 may be implemented inside the integrated circuit. In some embodiments, each of elements 106, 202, 204, 206, 208, 210, 212, 214, 216, 218, 222, 224, 226, 228 and 230 may be implemented in a discrete manner. Other implementations are also possible.
(59) In some embodiments, control circuit 220 includes reference generator 226, comparator 224, switch 228, capacitor 230, and transconductance amplifier 222. Other implementations are possible. For example, in some embodiments, a portion or all of reference generator 226 may be implemented outside control circuit 220.
(60) In some embodiments, capacitor 234 may be the output capacitor of a previous power stage. For example, in some embodiments, capacitor 108 is connected to node N.sub.1, and capacitor 234 may be omitted.
(61) Power transistor 202 may be implemented as a metal-oxide semiconductor field-effect transistor (MOSFET). Power transistor 202 may also be implemented in other ways. For example, in some embodiments, power transistor 202 may be implemented as a gallium nitride (GaN) transistor, or as an insulated-gate bipolar transistor (IGBT).
(62) In some embodiments, clock 214 may be implemented in a conventional manner so as to generate a fixed-frequency clock signal V.sub.S (e.g., with period T.sub.S). Operating buck converter 200 with a fixed frequency or with a substantially fixed frequency advantageously allows for using an optimized inductor that mitigates the efficiency drop at low dimming levels.
(63) Interface circuit 210 is configured to generate voltage V.sub.ZCD based on current I.sub.L flowing through inductor 204. Voltage V.sub.ZCD may be used to sense the demagnetization instant of inductor 204 (e.g., by ZCD circuit 212).
(64) In some embodiments, ZCD circuit 212 is configured to sense the onset of the voltage ringing of the floating terminal of inductor 204 (the drain terminal of power transistor 202) that occurs as current I.sub.L reaches 0 mA and produce a signal V.sub.FW indicative of the demagnetization time T.sub.FW. For example, in some embodiments, ZCD circuit 212 includes a demagnetization sensing input for receiving the voltage V.sub.ZCD and generates signal V.sub.FW based on voltage V.sub.ZCD so that signal V.sub.FW is high during the demagnetization period of inductor 204. In some embodiments, ZCD 212 may be implemented in a conventional manner.
(65)
(66) In some embodiments, auxiliary winding 304 tracks the voltage of the drain terminal of power transistor 202 and has a polarity such that its voltage is negative when power transistor 202 is on (during T.sub.ON).
(67) As shown in
(68)
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(70) In some embodiments, ZCD circuit 500 may be used to determine the demagnetization time T.sub.FW from the turning off of power transistor 202 to the current I.sub.L reaching 0 mA (in DCM mode). For example, as shown in
(71) In some embodiments, offset V.sub.th may be a constant offset voltage, such as 25 mV. Other voltages (e.g., higher than 25 mV, such as 30 mV, or higher, or lower than 25 mV, such as 20 mV, or lower, may also be used).
(72)
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(74) As can be seen in
V.sub.CT=R.sub.t.Math.I.sub.ch (12)
where R.sub.t represent the resistance of resistor 606, C.sub.t represents the capacitance of capacitor 614, and I.sub.ch represents the current generated by current source 602.
(75) The voltage V.sub.CT across capacitor 614 is then converter to a current I.sub.ch2, by voltage-controlled current source 616. Current I.sub.ch2 may be given by
I.sub.ch2=g.sub.m2.Math.V.sub.CT (13)
where g.sub.m2 is the transconductance of voltage-controlled current source 616.
(76) Since switch 618 is closed when power transistor 202 is on (during on-time T.sub.ON), capacitor 628 is charged during on-time T.sub.ON. As shown by one-shot circuit 622, as soon as signal V.sub.Q deasserts (thus, turning off power transistor 202), switch 620 is turned on for a predetermine period of time (e.g., 20 ns, as determined by one-shot circuit 622). A predetermined delay after signal V.sub.Q is deasserted (e.g., 100 ns, as determined by delay circuit 624), capacitor 628 is discharged through switch 626 (e.g., so that capacitor 628 is fully discharged the next time power transistor 202 turns on).
(77) Assuming capacitance C.sub.H of capacitor 630 is substantially smaller than capacitance C.sub.TR of capacitor 628 (e.g., 10 times smaller, or more), capacitor 630 is charged to the same voltage V.sub.CTR of capacitor 628. Thus, the circuit including capacitors 628 and 630 and switches 618, 626 and 620 may be understood as a track and hold circuit.
(78) Since during turn-on time T.sub.ON, voltage V.sub.CTR increases linearly (since capacitor 628 is charged with a constant current I.sub.ch2), and in view of Equations 12 and 13, reference voltage Vq.sub.ref may be given by
(79)
(80) Since power transistor 202 turns off when voltage Vq is equal to voltage Vq.sub.ref, and in view of Equations 4 and 14, current I.sub.LED_CCM may be given by
(81)
where α is given by
(82)
(83)
(84) As can be seen in
(85)
(86) Since capacitor 628 is charged with current I.sub.ch2 during the turn-on time T.sub.ON of power transistor 202, and in view of Equations 13 and 17, voltage Vq.sub.ref in DCM mode may be given by
(87)
(88) As can be seen, Equation 18 is valid also in CCM mode (e.g., if T.sub.R is equal to zero, Equation 18 is identical to Equation 14).
(89) Based on Equations 9 and 18, in some embodiments, current I.sub.LED_DCM may be given by
(90)
where α is given by Equation 16. As shown, Equations 15 and 19 are identical, thereby leading to a control scheme of the average current I.sub.LED that is independent of the operating mode (CCM, DCM) of buck converter 200, which in some embodiments is captured by Equations 11 and 16.
(91) In some embodiments, as can be seen in Equations 11 and 16, the average current I.sub.LED, may depend only on resistance Rs (which may be user-selectable) and on internally fixed parameters I.sub.ch, R.sub.t, C.sub.x, g.sub.m, C.sub.TR, and g.sub.m2 and does not dependent on voltage V.sub.LED or V.sub.in, or inductance L, or the switching period T.sub.S, irrespective of the operating mode (CCM, DCM). For example, in some embodiments, the switching frequency F.sub.SW may be varied (e.g., between 130 kHz and 230 kHz) without causing a substantial change in the average current I.sub.LED (e.g., variation of less than 1% of the target average current value).
(92) As can be seen in
(93) Some embodiments advantageously achieve high accuracy of control of average current I.sub.LED by matching current I.sub.ch (which may be generated based on a resistor) to resistance R.sub.t (e.g., resistance ratio), by matching transconductances g.sub.m and g.sub.m2, which may also dependent on the same (or matched) resistor (not shown), and by matching capacitances C.sub.x and C.sub.TR (e.g., capacitance ratio).
(94) In some embodiments, one shot circuit 622 is configured to produce a pulse of predetermined duration (e.g., 20 ns) when signal V.sub.Q transitions from high to low. Pulses of different durations (e.g., higher than 20 ns, such as 25 ns, 30 ns, or more, or lower than 20 ns, such as 18 ns, 15 ns, or less) may also be used. One-shot circuit 622 may be implemented in any way known in the art.
(95) In some embodiments, delay circuit 624 is configured to generate signal V.sub.626, which is a delayed version of signal V.sub.620, where the delay between signals V.sub.626 and V.sub.620 is a predetermined delay (e.g., 100 ns). Delays of different durations (e.g., higher than 100 ns, such as 120 ns, 150 ns, or more, or lower than 100 ns, such as 90 ns, 85 ns, or less) may also be used. Delay circuit 624 may be implemented in any way known in the art.
(96) In some embodiments, switch 618 may be omitted, e.g., by controlling an enable input of current source 616 using signal V.sub.Q.
(97) As illustrated by
(98) In some embodiments, buck converter 200 transitions from CCM mode to DCM mode when the peak-to-peak ripple of inductor current I.sub.L is higher than twice the average of current I.sub.L, which may advantageously help solve subharmonic instability issues when buck converter 200 is operated in CCM mode.
(99) In some embodiments, transitioning from CCM mode to DCM mode when the peak-to-peak ripple of inductor current I.sub.L is higher than twice the average of current I.sub.L may cause the duty cycle of power transistor 202 to be less than 50%. In some embodiments, duty cycles higher than 50% (and thus, V.sub.LED higher than V.sub.in_min/2) are possible while achieving an unconditionally stable charge-mode control loop by using slope compensation. For example,
(100) As shown in
(101)
to make the charge-mode control loop unconditionally stable.
(102) In CCM mode, current I.sub.LED_CCM may be given by
(103)
where I.sub.sc represents the current generated by current source 904. In some embodiments, current I.sub.sc is matched with current I.sub.ch, which may advantageously reduce or eliminate the degradation in accuracy exhibited by current I.sub.LED. In some embodiments, current I.sub.k may be selected to meet the condition
(104)
which may advantageously cause I.sub.LED_CCM to be given by Equation 15 while still achieving slope compensation. In some embodiments, current generators 902 and 904 are always active and Equation 21 also applies to DCM mode.
(105) In some embodiments, since current generator 902 is in parallel with current generator 602, current generator 902 may be omitted and the current generated by generator 602 may be increased by I.sub.k to achieve the same result. In some such embodiments, Equation 19 may be modified by replacing I.sub.ch with (I.sub.ch−I.sub.k).
(106) In some embodiments, buck converter 200 uses a fixed-off-time (FOT) PWM modulation. With FOT PWM modulation, in a switching cycle, power transistor 202 is turned off when the current I.sub.L reaches a predetermined value, and power transistor 202 is turned back on after a predetermined fixed time interval T.sub.OFF (e.g., determined by a timer circuit). Using FOT may advantageously enable the control of the average inductor current I.sub.LED with CCM operation by controlling the peak of current I.sub.L. Using FOT PWM modulation may advantageously help solve subharmonic instability issues when buck converter 200 is operated in CCM mode by making the charge-mode control loop unconditionally stable.
(107) In some embodiments, a FOT quasi-fixed frequency (FOT-QFF) modulation. FOT-QFF is based on measuring T.sub.ON and slowly modulate T.sub.OFF based on T.sub.ON so that the sum of T.sub.ON and T.sub.OFF is constant or substantially constant. In some embodiments, using FOT-QFF modulation may advantageously help solve subharmonic instability issues when buck converter 200 is operated in CCM mode by making the charge-mode control loop unconditionally stable while keeping the operating frequency substantially fixed. For example,
(108)
(109) As can be seen from
(110)
where I.sub.osc represents the current generated by current source 1002, and R.sub.osc represents the resistance of resistor 1004. Since T.sub.OFF may be determined by voltage V.sub.ramp crossing V.sub.th_ramp, then
(111)
where C.sub.R represents the capacitance of capacitor 1008, and I.sub.R represents the current generated by current source 1010. From Equation 21, it follows that switching period T.sub.S may be given by
(112)
(113) In some embodiments, since the mechanism that adjusts T.sub.OFF responds to perturbations with a time constant R.sub.osc.Math.C.sub.osc that is much larger than the switching period T.sub.S, the dynamics of a FOT-QFF-controlled system is substantially similar to that of an FOT-controlled system.
(114) Some embodiments allow for changing the regulation setpoint of current I.sub.LED in a continuous manner (analog dimming). In some embodiments, analog diming is achieved by reducing the current I.sub.ch. For example,
(115) Reference generator 1200 operates in a similar manner as reference generator 600. Reference generator 1200, however, includes current source 1202 for subtracting current I.sub.dim from reference current I.sub.ch. Thus, in some embodiments, the average current I.sub.LED may be given by
(116)
where I.sub.dim represents the current generated by current source 1202. As shown by Equation 26, current I.sub.LED may be reduced down to zero (by having I.sub.dim equal I.sub.ch). In some embodiments, dimming may be achieved by varying current I.sub.ch and omitting current I.sub.dim.
(117) In some embodiments, current source 1202 may be a voltage-controlled current source that generates current I.sub.dim based on voltage V.sub.dim, and where voltage V.sub.dim is received, e.g., from an input terminal of the control circuit (e.g., 220).
(118) In some embodiments, reference generator 926 may be modified to include current source 1202 in a similar manner as shown in
(119) Looking back to
(120)
and I.sub.LED (in CCM mode) may be given by
(121)
where I.sub.LED0 represents the average current I.sub.LED determined by, e.g., Equation 15.
(122) In some embodiments, voltage feedforward is used to compensate for propagation delay ΔT. For example, in some embodiments, a voltage feedforward circuit may inject a current I.sub.FF, to be summed with current Isw, based on voltage V.sub.ZCD received from interface circuit 210. For example,
(123) In CCM mode, during the on-time T.sub.ON of power transistor 202, the voltage V.sub.304 across auxiliary winding 304 may be given by
(124)
where n represents the turn ration between the number of turns of inductor 204 and the number of turns of auxiliary winding 304. Current I.sub.ZCD may be given by
(125)
where R.sub.306 represents the resistance of resistor 306.
(126) As shown by elements 1304 and 1306, current I.sub.ZCD is mirrored to generate current I.sub.FF, which causes an offset V.sub.1308 that may be given by
V.sub.1308=R.sub.1308.Math.I.sub.FF (31)
where R.sub.1308 represents the resistance of resistor 1308. Thus, V.sub.qref_202_off may be given by
(127)
and current I.sub.LED may be given by
(128)
In some embodiments, R.sub.306 is selected to be
(129)
to cause I.sub.LED to be equal to I.sub.LED0, and, thus, advantageously compensate for the propagation delay ΔT. The same result advantageously also applies when buck converter 200 operates in DCM mode.
(130) As shown in
(131) In CCM mode, during the on-time T.sub.ON of power transistor 202, the voltage V.sub.404 across DC blocking capacitor 404 may be given by
V.sub.404=−(V.sub.in−V.sub.LED) (35)
and current I.sub.ZCD may be given by
(132)
where R.sub.406 represents the resistance of resistor 406.
(133) Equations 31-33 similarly apply to the circuit of
(134)
to cause I.sub.LED to be equal to I.sub.LED0, and, thus, advantageously compensate for the propagation delay ΔT. The same result advantageously also applies when buck converter 200 operates in DCM mode.
(135) Advantages of some embodiments include enabling lighting engineers to design LED lamp drivers that meet market and regulatory requirements with less effort and at a lower cost.
(136) In an embodiment, buck converter 200 is designed to receive a V.sub.in between 108 V to 132 V, generate a voltage V.sub.LED between 30 V to 90 V, produce an output current I.sub.LED of 1 A, having a diming range between 5% and 100%, and a programmable switching frequency F.sub.SW above 100 kHz (e.g., at 130 kHz, 260 kHz, etc.), where inductor 204 has an inductance L of 200 μH, where output capacitor 232 has a capacitance of 2.2 μF and where resistor 208 has a sense resistance Rs of 0.2Ω. In some embodiments, buck converter 200 includes current I.sub.ch of 0.75 μA, resistance R.sub.t of 4 MΩ, capacitances of C.sub.t, C.sub.x, and C.sub.TR of 50 pF, 20 pF, and 20 pF, respectively, transconductance g.sub.m and g.sub.m2 of 15 μS and 115 μS, respectively, and a dimming gain of 1/100 A/A. Other implementations are also possible.
(137)
(138) As shown in
(139)
(140) Current I.sub.ch2, thus, may be given by
(141)
where g.sub.m2 is the transconductance of voltage-controlled current source 1502.
(142) Considering DCM operation for simplicity, switch 608 is closed when inductor current I.sub.L is greater than zero (during time interval T.sub.S−T.sub.R). Thus, in DCM mode, Vq.sub.ref may be given by Equation 18. Thus, reference generator 1500 may be understood as equivalent to reference generator 600.
(143) In some embodiments, switch 618 may be omitted, e.g., by implementing current source 1516 as a voltage-controlled current source controlled by signal V.sub.Q.
(144)
(145) Reference generator 1600 operates in a similar manner as reference generator 600. In reference generator 1600, however, capacitor 628 is charged during the whole switching period T.sub.S. Thus, voltage V.sub.CTR may be given by
(146)
(147) Since voltage V.sub.CT across capacitor 614 (which controls current I.sub.ch2) may be given by
(148)
voltage Vq.sub.ref, then, may be given by
(149)
which is the same as Equation 18. Thus, reference generator 1600 may be understood as equivalent to reference generator 600.
(150) In some embodiments, one shot circuit 1622 is configured to produce a pulse of predetermined duration (e.g., 20 ns) when signal V.sub.Q transitions from low to high.
(151)
(152) Reference generator 1700 operates in a similar manner as reference generator 1500. In reference generator 1700, however, capacitor 628 is charged during the whole switching period T.sub.S. Thus, Equations 40-42 apply to reference generator 1700. Thus, reference generator 1700 may be understood as equivalent to reference generator 600.
(153) In some embodiments in which current I.sub.ch is fixed, it can be derived from Equations 11 and 16 that
(154)
where β is a constant. Thus, in some embodiments, current I.sub.LED is proportional to a fixed, internally generated current I.sub.ch, where the proportionality coefficient β can be set by a user by selecting the value of resistance Rs. As previously shown, regulation of current I.sub.LED may be achieved by measuring only a portion of inductor current I.sub.L (the part that flows through power transistor 202), and reconstructing the missing portion based on the on (T.sub.ON) and off (T.sub.OFF) times of power transistor 202 (in CCM mode), and based on time (T.sub.ON) of power transistor 202 and the demagnetization time (T.sub.FW) (in DCM mode). In some embodiments, the information of the on and off times of power transistor 202 and of demagnetization time T.sub.FW is encoded in signals V.sub.Q, V.sub.
(155) As illustrated in
(156) The inventors realized that changing the control logic of some of the switches (e.g., switches 608, 618) of control circuit 220 may allow using control circuit 220 for regulating output current (I.sub.LED) in topologies different than a buck converter (e.g., boost, buck-boost, flyback).
(157)
(158)
(159) As shown in
(160) As can be seen from
(161)
and Vqref may be given by
(162)
Thus, average output current I.sub.LED may be given by
(163)
which is identical to Equation 11 when α is given by Equation 16.
(164)
(165) As shown in
(166)
(167) As shown in
(168) Equations 44 and 45 also apply to flyback converter 2000. Average output current I.sub.LED may be given by
(169)
where n represents the turn ratio
(170)
of transformer 2002, where N.sub.P represents the number of turns of primary winding 204, and N.sub.S represents the number of turns of secondary winding 2004.
(171) Advantages of some embodiments include using a single-loop system, in contrast with conventional average current mode control methods that use two nested loops, each requiring frequency compensation. Using a single loop system may advantageously result in a simpler and lower cost implementation.
(172) Additional advantages of some embodiments include more versatility, since some embodiments may control the entire inductor current I.sub.L or only part of it, which may advantageously allow usage of some embodiments for various purposes (e.g., controlling output voltage V.sub.LED).
(173) Example embodiments of the present invention are summarized here. Other embodiments can also be understood from the entirety of the specification and the claims filed herein.
(174) Example 1. A control circuit including: an output terminal configured to be coupled to a control terminal of a first transistor that has a current path coupled to an inductor; a transconductance amplifier configured to produce a sense current based on a current flowing through the current path of the first transistor; and a first capacitor, where the control circuit is configured to: turn on the first transistor based on a clock signal, integrate the sense current with an integrating capacitor to generate a first voltage, generate a first current, generate a second voltage across the first capacitor based on the first current, generate a second current based on the second voltage, generate a third voltage based on the second current, turn off the first transistor when the first voltage becomes higher than the third voltage; discharge the integrating capacitor when the first transistor turns off; and regulate an average output current flowing through the inductor based on the first current.
(175) Example 2. The control circuit of example 1, where the transconductance amplifier includes a first input configured to receive a sense voltage indicative of a current flowing through a current path of the first transistor, a second input configured to receive a reference voltage, and an output configured to deliver the sense current.
(176) Example 3. The control circuit of one of examples 1 or 2, further including: a first current generator configured to generate the first current, the first current generator coupled to the first capacitor at a first node; and a first resistor coupled between the first node and a reference supply terminal.
(177) Example 4. The control circuit of one of examples 1 to 3, further including a first switch coupled in series with the first resistor, where the control circuit is configured to control the first switch based on a freewheeling signal indicative of a demagnetization of the inductor.
(178) Example 5. The control circuit of one of examples 1 to 4, where the control circuit is configured to: control the first transistor using a first signal; and control the first switch based on the freewheeling signal and based on the first signal.
(179) Example 6. The control circuit of one of examples 1 to 5, further including a zero crossing detection circuit having an input configured to be coupled to a first current path terminal of the first transistor, where the zero crossing detection circuit is configured to generate the freewheeling signal based on the input of the zero crossing detection circuit.
(180) Example 7. The control circuit of one of examples 1 to 6, where the zero crossing detection circuit includes: a first comparator having a first input coupled to the input of the zero crossing detection circuit, and a second input coupled to the input of the zero crossing detection circuit via a low-pass filter; and a second flip-flop having a first input coupled to an output of the first comparator, and an output configured to deliver the freewheeling signal.
(181) Example 8. The control circuit of one of examples 1 to 7, where the control circuit is configured to generate the third voltage at a second node, the control circuit further including: a second current generator configured to generate the second current; a second switch coupled between the second current generator and the second node; and a third switch coupled between the second node and the reference supply terminal.
(182) Example 9. The control circuit of one of examples 1 to 8, further including: a one-shot circuit having an output configured to control the second switch; and a delay circuit configured to control the third switch based on the output of the one-shot circuit.
(183) Example 10. The control circuit of one of examples 1 to 9, further including: a fourth switch coupled between the second current generator and a third node that is coupled between the second switch and the third switch; a second capacitor is coupled between the third node and the reference supply terminal; and a third capacitor coupled between the second node and the reference supply terminal, where the control circuit is configured to generate the third voltage across the third capacitor.
(184) Example 11. The control circuit of one of examples 1 to 10, where the control circuit is configured to generate the third voltage at a second node, the control circuit further including: a first current generator configured to generate the second current, the first current generator coupled to the second node; a first resistor coupled between the second node and a reference supply terminal; and a first switch coupled in series with the first resistor, where the control circuit is configured to control the first switch based on a freewheeling signal indicative of a demagnetization of the inductor.
(185) Example 12. The control circuit of one of examples 1 to 11, further including: a first comparator having a first input configured to receive the first voltage, a second input configured to receive the third voltage; and a first flip-flop having a first output coupled to the output terminal, a first input configured to receive the clock signal, and a second input coupled to an output of the first comparator.
(186) Example 13. The control circuit of one of examples 1 to 12, further including a current mirror configured to be coupled to a first current path terminal of the first transistor via an interface circuit, where the current mirror is configured to inject a first current into a first input of the transconductance amplifier based on a current flowing through the interface circuit.
(187) Example 14. The control circuit of one of examples 1 to 13, further including a sense resistor coupled between first and second inputs of the transconductance amplifier.
(188) Example 15. The control circuit of one of examples 1 to 14, further including a clock circuit configured to generate the clock signal.
(189) Example 16. The control circuit of one of examples 1 to 15, where the clock circuit is configured to generate the clock signal with a fixed frequency.
(190) Example 17. The control circuit of one of examples 1 to 16, where the clock circuit includes: a first switch having a first terminal configured to receive an oscillator current; a first resistor coupled to a second terminal of the first switch; a second capacitor coupled to the first resistor; a first comparator having a first input coupled to the second terminal of the first switch, and an output configured to deliver the clock signal; a third capacitor coupled to a second input of the first comparator; a first current generator coupled to the third capacitor and to the second input of the first comparator; and a second switch coupled across the third capacitor.
(191) Example 18. The control circuit of one of examples 1 to 17, where the control circuit is integrated in a single integrated circuit.
(192) Example 19. The control circuit of one of examples 1 to 18, further including a gate driver having an input coupled to the output terminal, and where the first transistor is a power metal-oxide semiconductor field-effect transistor (MOSFET) or GaN transistor having a gate coupled to an output of the gate driver.
(193) Example 20. A method for regulating an average output current flowing through an inductor, the method including: turning on a power transistor based on a clock signal, where a current path of the power transistor is coupled to the inductor; generating a sense current based on a current flowing through the current path of the power transistor; integrating the sense current with an integrating capacitor to generate a first voltage; generating a first current; generating a second voltage across a first capacitor based on the first current; generating a second current based on the second voltage; generating a third voltage across a second capacitor based on the second current; turning off the power transistor when the first voltage becomes higher than the third voltage; discharging the integrating capacitor when the power transistor turns off; and regulating the average output current based on the first current.
(194) Example 21. The method of example 20, further including generating a sense voltage based on the current flowing through the current path of the power transistor, where generating the sense current includes generating the sense current based on the sense voltage using a transconductance amplifier.
(195) Example 22. The method of one of examples 20 or 21, further including: generating the first current with a first current generator; detecting a demagnetization time of the inductor; and controlling a first switch based on the detected demagnetization time, the first switch coupled to the first current generator via a first resistor.
(196) Example 23. The method of one of examples 20 to 22, where the average output current is proportional to the first current.
(197) Example 24. The method of one of examples 20 to 23, further including varying a switching frequency of the power transistor without causing a substantial change in a magnitude of the average output current.
(198) Example 25. The method of one of examples 20 to 24, where the second voltage is substantially constant.
(199) Example 26. A switching converter including: a power transistor; a sense resistor coupled to a current path of the power transistor; an inductor coupled to the current path of the power transistor; a driver having an output coupled to a control terminal of the power transistor; a flip-flop having a first output coupled to an input of the driver, and a first input configured to receive a clock signal, where the flip-flop is configured to produce a first signal at the first output of the flip-flop, and where the flip-flop is configured to cause the power transistor to turn on using the first signal based on the clock signal; a first comparator having an output coupled to a second input of the flip-flop, where the flip-flop is configured to cause the power transistor to turn off using the first signal based on the output of the first comparator; a transconductance amplifier having a first and second inputs respectively coupled to first and second terminals of the sense resistor, and an output coupled to a first input of the first comparator; an integrating capacitor coupled to the output of the transconductance amplifier and to the first input of the first comparator; a first switch coupled to the integrating capacitor, the first switch configured to discharge the integrating capacitor when the power transistor turns off; a zero crossing detection circuit having an input coupled to the current path of the power transistor and to the inductor, where the zero crossing detection circuit is configured to generate a freewheeling signal based on a demagnetization of the inductor; a first current generator configured to generate a first current, the first current generator coupled to a first capacitor at a first node; a first resistor coupled between the first node and a reference supply terminal; a second switch coupled in series with the first resistor and configured to be controlled based on the freewheeling signal; a second current generator configured to generate a second current based on a voltage at the first node; a third switch coupled between the second current generator and a second input of the transconductance amplifier; and a fourth switch coupled between the third switch and the reference supply terminal.
(200) Example 27. The switching converter of example 26, further including: a one-shot circuit having an input configured to receive the first signal, and an output configured to control the third switch; and a delay circuit configured to control the fourth switch based on the output of the one-shot circuit.
(201) Example 28. The switching converter of one of examples 26 or 27, further including: an input terminal configured to receive an input voltage, the input terminal configured to be coupled to a first terminal of a load; and a diode coupled between a first terminal of the inductor and the input terminal, where a second terminal of the inductor is configured to be coupled to a second terminal of the load.
(202) Example 29. The switching converter of one of examples 26 to 28, further including the load, where the load includes a light emitting diode (LED) string.
(203) While this invention has been described with reference to illustrative embodiments, this description is not intended to be construed in a limiting sense. Various modifications and combinations of the illustrative embodiments, as well as other embodiments of the invention, will be apparent to persons skilled in the art upon reference to the description. It is therefore intended that the appended claims encompass any such modifications or embodiments.