Strain wave gearing with compound meshing that involves congruity of tooth surfaces
10871213 ยท 2020-12-22
Assignee
Inventors
Cpc classification
F16H2049/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H55/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H55/088
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H55/0833
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
The dedendum tooth profiles of the internal teeth and external teeth of a strain wave gearing are prescribed by a first homothetic curve BC and a second homothetic curve AC obtained from a curve segment from a point A, at which the angle formed by the tangent to a movement locus Mc when meshing is approximated by rack meshing and the major axis is A, to a low point B. The dedendum tooth profile of the internal teeth is prescribed by a curve formed on the internal teeth in the course of the addendum tooth profile of the external teeth moving from an apex of the movement locus to point A. The dedendum tooth profile of the external teeth is prescribed by a curve formed on the external teeth when the addendum tooth profile of the internal teeth moves from the apex to arrive at point A.
Claims
1. A strain wave gearing with compound meshing that involves congruity of tooth surfaces, the strain wave gearing comprising: a rigid internally toothed gear; a flexible externally toothed gear disposed coaxially within the rigid internally toothed gear; and a wave generator fitted within the flexible externally toothed gear; wherein the flexible externally toothed gear is made to flex into an ellipsoidal shape by the wave generator, and external teeth of the flexible externally toothed gear mesh with internal teeth of the rigid internally toothed gear at both ends of the ellipsoidal shape along a major axis direction; a number of teeth of the flexible externally toothed gear is 2 n less than a number of teeth of the rigid internally toothed gear, where n is a positive integer; the rigid internally toothed gear and the flexible externally toothed gear before being flexed are spur gears of modulus m; an amount of flexure, relative to a pre-flexure rim-neutral circle on a major axis in an ellipsoidal rim-neutral curve of the flexible externally toothed gear in an axially perpendicular cross-section at an arbitrary position in a tooth trace direction of the external teeth, is 2 mn, where is a deflection coefficient; and the deflection coefficient in a principal cross-section is set to 1, the principal cross-section being an axially perpendicular cross-section at a position on the external teeth midway in the tooth trace direction; and, wherein an addendum tooth profile of the internal teeth is prescribed by a first homothetic curve, and a dedendum tooth profile of the internal teeth is prescribed by a first tooth profile curve; an addendum tooth profile of the external teeth is prescribed by a second homothetic curve, and a dedendum tooth profile of the external teeth is prescribed by a second tooth profile curve; the first and second homothetic curves are obtained based on a movement locus through which the external teeth move relative to the internal teeth as the wave generator rotates at each position of the external teeth in the tooth trace direction, when the meshing of the external teeth and the internal teeth is approximated by rack meshing; the first homothetic curve is obtained by taking a curve segment of the movement locus from one apex to a next bottom point, and scaling down a first curve segment in this curve segment by (0<<1) using a second point as a homothetic center, the first curve segment extending from a first point to the second point, the first point being a point of an angle .sub.A from 0 to formed by a tangent of the curve segment and a major axis of the rim-neutral curve, and the second point being the bottom point of the curve segment; the second homothetic curve is obtained by multiplying a curve by (1)/ using a third point as a homothetic center, the third point being an end point on a side opposite from the second point in the first homothetic curve, and the curve being obtained by rotating the first homothetic curve 180 degrees about the third point; the first tooth profile curve is formed on the internal teeth in the course by which the addendum tooth profile of the external teeth, prescribed by the second homothetic curve, moves from the apex of the movement locus to arrive at the first point; and the second tooth profile curve is formed on the external teeth when the addendum tooth profile of the internal teeth, prescribed by the first homothetic curve, moves from the apex of the movement locus to arrive at the first point.
2. The strain wave gearing according to claim 1, wherein the flexible externally toothed gear comprises a flexible cylindrical barrel part, and a diaphragm extending radially from a rear end of the cylindrical barrel part, the external teeth being formed in an external peripheral surface portion of a front-end-opening side of the cylindrical barrel part; an amount of flexure of the external teeth increases along the tooth trace direction of the external teeth from an external teeth inner end part on a side of the diaphragm toward an external teeth open end part on a side of the front-end opening, in proportion to a distance from the diaphragm; a state of flexure in the external teeth in an axially perpendicular cross-section from the principal cross-section to the external teeth open end part on the side of the front-end opening is positive deflection flexure having the deflection coefficient greater than 1, and a state of flexure in an axially perpendicular cross-section from the principal cross-section along the tooth trace direction to the external teeth inner end part on the side of the diaphragm is negative deflection flexure having the deflection coefficient less than 1; the tooth profile shape of the external teeth in a position other than the principal cross-section along the tooth trace direction is a profile-shifted tooth profile achieved by making a profile shift corresponding to the amount of flexure to a basic external tooth profile prescribed by the second homothetic curve and the second tooth profile curve in the principal cross-section; the tooth profile shape of the external teeth at each position in an axially perpendicular cross-section along the tooth trace direction from the principal cross-section to the external teeth open end part is obtained by making a profile shift to the basic external teeth profile, so that a vicinity of the apex of the movement locus described by the basic external teeth profile at the position is tangent to the vicinity of the apex of the movement locus described by the basic external teeth profile in the principal cross-section; and the tooth profile shape of the external teeth at each position in an axially perpendicular cross-section along the tooth trace direction from the principal cross-section to the external teeth inner end part is obtained by making a profile shift to the basic external teeth profile, so that the bottom part of the movement locus described by the basic external teeth profile at the position is tangent to the bottom part of the movement locus described by the basic external teeth profile in the principal cross-section.
3. The strain wave gearing according to claim 1, wherein a modification that slightly lowers tooth tips is made to teeth depths in both the addendum tooth profile of the internal teeth and the addendum tooth profile of the external teeth, so that a required clearance with the dedendum tooth profile of the other gear is ensured.
4. The strain wave gearing according to claim 1, wherein the movement locus is given by the following formula 1 when is a rotational angle of the wave generator on plane coordinates in which an x axis is a translation direction of a rack and a y axis is a direction perpendicular thereto, when the modulus m is 1 and the difference in the number of teeth is 2:
x=0.5( sin )
y= cos ;(Formula 1) the addendum tooth profile of the internal teeth in the principal cross-section is given by the following formula 2:
x()=0.5{(1)+(sin)}
y()=(1+cos )1(Formula 2) where .sub.A; the addendum tooth profile of the external teeth in the principal cross-section is given by the following formula 3:
x()=0.5{(1)(+sin )+.sub.A-sin .sub.A}
y()=cos .sub.A(1)(1+cos )(Formula 3) where .sub.A; a main part of the dedendum tooth profile of the internal teeth is congruous with the addendum tooth profile of the external teeth in the bottom part of the internal teeth, and is given by the following formula 4 derived from formula 3:
x()=0.5(1)(+sin )
y()=(1)cos (Formula 4) where A, a curve of transition from the end point of the principal part of the dedendum tooth profile given by formula 4, to the addendum tooth profile of the internal teeth given by formula 2 is given by the following formula 5 derived from formulas 1 and 3:
x() =0.5{sin +(1)(.sub.A+sin .sub.A)}
y()=cos (1)(1+cos .sub.A)(Formula 5) where .sub.A; a main part of the dedendum tooth profile of the external teeth is congruous with the addendum tooth profile of the internal teeth in the bottom part of the external teeth, and is given by the following formula 6 derived from formula 2:
x()=0.5{(1)+(sin )+.sub.Asin .sub.A}
y()=(1+cos )2+cos .sub.A(Formula 6) where .sub.A, and the curve of transition from the end point of the dedendum tooth profile given by formula 6, to the addendum tooth profile of the external teeth given by formula 3 is given by the following formula 7 derived from formulas 1 and 2:
x()=0.5{sin +(1)+(.sub.Asin .sub.A)}
y()=cos 2+(1+cos .sub.A)(Formula 7) where .sub.A.
5. The strain wave gearing according to claim 4, wherein a modification is made to tooth depths in both the addendum tooth profile of the internal teeth and the addendum tooth profile of the external teeth, so that a required clearance with the dedendum tooth profile of the other gear is ensured.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
MODE FOR CARRYING OUT THE INVENTION
(9) (Configuration of Strain Wave Gearing)
(10)
(11) As shown in these drawings, the strain wave gearing 1 has a rigid annular internally toothed gear 2, a flexible externally toothed gear 3 disposed within the internally toothed gear 2, and a wave generator 4 fitted within the externally toothed gear 3 that has an ellipsoidal contour. The rigid internally toothed gear 2 and the pre-deformation flexible externally toothed gear 3 are spur gears of modulus m. The difference in the number of teeth between the rigid internally toothed gear 2 and the flexible externally toothed gear 3 is 2n(n being a positive integer). The flexible externally toothed gear 3, of which the initial shape is a perfect circle, is made to flex into an ellipsoidal shape by the ellipsoidally contoured wave generator 4. At both end portions in a major axis L1 direction of the ellipsoidally flexed flexible externally toothed gear 3, the flexible externally toothed gear 3 meshes with the rigid internally toothed gear 2.
(12) When the wave generator 4 is rotated, the positions in which both gears 2, 3 mesh move in the circumferential direction, and relative rotation is generated between both gears 2, 3 in accordance with the difference in the number of teeth of both gears. The flexible externally toothed gear 3 comprises a flexible cylindrical barrel part 31, a diaphragm 32 extending in the radial direction and continuous with a rear end 31b which is one end of the cylindrical barrel part 31, a boss 33 continuous with the diaphragm 32, and external teeth 34 formed in the external peripheral surface portion in the same side as an open end 31a which is the other end of the cylindrical barrel part 31.
(13) The ellipsoidally contoured wave generator 4 is fitted in the internal circumferential surface portion of the external-tooth-formed portion of the cylindrical barrel part 31. The degree of flexing of the cylindrical barrel part 31 toward the outside or the inside in the radial direction from the diaphragm-side rear end 31b to the opening end 31a is gradually increased by the wave generator 4. In a cross-section including the major axis L1 of the ellipsoidal curve as shown in
(14) In an axially perpendicular cross-section at any arbitrary position in the externally toothed gear 3 in the tooth trace direction of the external teeth 34, a circle that passes through the thickness-directional center of the bottom rim of the external teeth 34 prior to ellipsoidal flexing would be a rim-neutral circle. An ellipsoidal curve that passes through the thickness-directional center of the bottom rim after ellipsoidal flexing would be a rim-neutral curve. At the positions of the major axis L1 of an ellipsoidal rim-neutral curve, the amount of flexure w of the rim-neutral curve in the major-axis direction with respect to a rim-neutral circle is represented by 2 mn, where (a real number including 1) is a deflection coefficient.
(15) Specifically, with Z.sub.F denoting the number of teeth of the external teeth 34 of the flexible externally toothed gear 3, Z.sub.c denoting the number of teeth of the internal teeth 24 of the rigid internally toothed gear 2, and R (=Z.sub.F/V.sub.CZ.sub.F)=Z.sub.F/2n) denoting the reduction ratio of the strain wave gearing 1, a value resulting from dividing the pitch circle diameter mZ.sub.F of the flexible externally toothed gear 3 by the reduction ratio R (mZ.sub.F/ R=2 mn) is the regular (standard) amount of flexure w.sub.o in the major axis direction. The strain wave gearing 1 is generally designed so as to flex in the regular amount of flexure w.sub.o (=mn) in the region of the wave generator 4 where the centers of the balls of the wave bearing are positioned in the tooth trace direction of the flexible externally toothed gear 3. The deflection coefficient represents a value resulting from dividing the amount of flexure w in axially perpendicular cross-sections in the tooth trace direction of the flexible externally toothed gear 3 by the regular amount of flexure w.sub.o. Therefore, in the external teeth 34, the deflection coefficient at the position where the regular amount of flexure w.sub.o is obtained is =1, the deflection coefficient at a cross-sectional position of a lesser amount of flexure w is <1, and the deflection coefficient at a cross-sectional position of a greater amount of flexure w is <1.
(16) In the present invention, an axially perpendicular cross-section 34c at or near the tooth-trace-directional center in the external teeth 34 of the flexible externally toothed gear 3 is a cross-section where non-deflected flexure (=1) occurs. This reference axially perpendicular cross-section is referred to as the principal cross-section 34c. Due to this configuration, in the external teeth 34 of the flexible externally toothed gear 3, negative-deflection flexure (<1) occurs at portions positioned nearer to the inner end part 34b in the tooth trace direction than the principal cross-section 34c, and positive-deflection flexure (>1) occurs at portions positioned nearer to the open end part 34a than the principal cross-section 34c.
(17)
x=0.5mn(sin )
y=mncos
(18) For simplicity, the above formula is represented by formula 1 below when module m=1 and n=1 (difference in number of teeth 2n=2).
x=0.5(sin )
y=cos (Formula 1)
(Method of Forming Tooth Profile in Principal Cross-Section)
(19)
(20) First, in the movement locus Mc shown in
(21) The first curve AB is subjected to similarity transformation (scaled down) by (0<<1) using point B, one end point of the first curve AB, as the homothetic center, to obtain a first homothetic curve BC. The first homothetic curve BC is adopted for the addendum tooth profile of the internal teeth 24 of the rigid internally toothed gear 2.
(22) Next, the first homothetic curve BC is rotated 180 degrees about point C (a third point), which is the end point on the side opposite from point B in the first homothetic curve BC, and a curve B.sub.1C is obtained. This curve B.sub.1C is subjected to similarity transformation by (1)/, using point C as the homothetic center, to obtain the second homothetic curve CA. This second homothetic curve CA is adopted as the addendum tooth profile in the external teeth 34 of the flexible externally toothed gear 3.
(23) The basic formula for the addendum tooth profiles of the rigid internally toothed gear and the flexible externally toothed gear set in this manner is as follows.
(24) <Basic Formula of Addendum Tooth Profile of Rigid Internally Toothed Gear>
x()=0.5{(1)+(+sin )}
y()=(1+cos )1
.sub.A(Formula 2)
<Basic Formula of Addendum Tooth Profile of Flexible Externally Toothed Gear>
x()32 0.5{(1)(+sin )+.sub.Asin .sub.A}
y()=cos .sub.A(1+)(1+cos )
.sub.A(Formula 3)
(25) Next, in the course by which the addendum tooth profile of the flexible externally toothed gear 3 set in the manner described above moves to point A described above from point D on the major axis, which is the apex of the movement locus Mc, the curve formed in the rigid internally toothed gear 2 is established as the dedendum tooth profile of the rigid internally toothed gear 2. When the addendum tooth profile of the rigid internally toothed gear 2 moves from the same point D to point A, the curve formed in the flexible externally toothed gear 3 is established as the dedendum tooth profile of the flexible externally toothed gear 3.
(26) Specifically, the principal part of the dedendum tooth profile of the rigid internally toothed gear 2, which is congruous with the addendum tooth profile of the flexible externally toothed gear in the bottom part of the teeth, is given by the following formula 4, which is derived from formula 3.
x()=0.5(1)(+sin )
y()=(1)cos
.sub.A(Formula 4)
(27) The transitional curve from the end point of this tooth profile to the addendum tooth profile of the rigid internally toothed gear is given by the following formula 5, which is derived from formulas 1 and 3.
x()=0.5{sin +(1)(.sub.A+sin .sub.A)}
y()=cos (1)(1+cos .sub.A)
.sub.A(Formula 5)
(28) Similarly, in the course by which the addendum tooth profile of the rigid internally toothed gear 2 moves to point A from point D on the major axis of the movement locus Mc, the curve formed in the flexible externally toothed gear 3 is the dedendum tooth profile of the flexible externally toothed gear. The principal part of this dedendum tooth profile, which is congruous with the addendum tooth profile of the rigid internally toothed gear in the bottom part of the teeth, is shown by the following formula 6, which is derived from formula 2.
x()=0.5{(1)+(sin )+.sub.Asin .sub.A}
y()=(1cos )2+cos .sub.A
.sub.A(Formula 6)
(29) The transitional curve between the end point of this tooth profile and the addendum tooth profile of the flexible externally toothed gear is given by the following formula 7, which is derived from formulas 1 and 2.
x()=0.5{sin (1)+(.sub.Asin .sub.A)}
y()=cos 2+(1+cos .sub.A)
.sub.A(Formula 7)
(30) The curve BCD shown in
(31) In this embodiment, the tooth profile of the rigid internally toothed gear 2, which has the same shape in the tooth trace direction, is prescribed by the dedendum tooth profile described above, and a modified addendum tooth profile that is modified to have a slightly lower tooth tip than the addendum tooth profile described above to ensure clearance with the dedendum tooth profile of the external teeth.
(32) In a reference axially perpendicular cross-section of the strain wave gearing, the tooth profile of the flexible externally toothed gear 3, similar to that of the rigid internally toothed gear, is prescribed by the dedendum tooth profile described above, and a modified addendum tooth profile, which is modified from the addendum tooth profile established as described above in order to ensure clearance with the dedendum tooth profile of the internal teeth.
(33) In the case of a cup-shaped or top-hat-shaped flexible externally toothed gear used in a cup-shaped or top-hat-shaped strain wave gearing, the addendum tooth profile is prescribed by the dedendum tooth profile described above, and a modified addendum tooth profile which is modified to have a slightly lower tooth tip than the addendum tooth profile established as described above in order to ensure clearance with the dedendum tooth profile of the internal teeth, in a position of the principal cross-section 34c which is a reference axially perpendicular cross-section. Referring to the tooth profile of the principal cross-section 34c as the basic external teeth profile, a profile-shifted tooth profile is attained by making a profile shift corresponding to the amount of flexure to the basic external teeth profile, as described below, in any axially perpendicular cross-section other than the principal cross-section 34c.
(34) (Method of Forming External Teeth Profile in Position Other than Principal Cross-Section)
(35) A profile shift corresponding to the value of the deflection coefficient is made to the tooth profile of the flexible externally toothed gear 3, from the principal cross-section 34c to the open end part 34a of the external teeth 34, and also from the principal cross-section 34c to the inner end part 34b. Denoting the profile shift amount applied to the external teeth 34 as mnh, the profile shift amount is h when m=1 and n=1. In the principal cross-section 34c, because the deflection coefficient =1, the movement locus and the profile shift amount at any position of the profile-shifted tooth profile in the tooth trace direction are given by the following formula 1A.
x=0.5(sin )
y=cos +h
h=|1|
(Formula 1A)
(36) This profile shift causes the movement locus Ma of the open end part 34a and the movement locus Mb of the inner end part 34b shown in
(37) Thus, in the flexible externally toothed gear 3, the tooth profile of a position other than the principal cross-section 34c in the tooth trace direction is a profile shift of the basic external teeth profile in the principal cross-section 34c, in which a profile shift is made in a profile shift amount h given by the third formula of formula 1A.
(38)
(39)
(40)
(41)
(42) As is described above, in the strain wave gearing 1, effective meshing between the two gears can be achieved through the entire range of the tooth trace of the flexible externally toothed gear 3. It is thereby possible to achieve a strain wave gearing capable of transmitting more torque.