Porthole gasket and assembly for a heat exchanger
10871333 · 2020-12-22
Assignee
Inventors
Cpc classification
F28D9/0043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2275/205
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2230/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28F3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A porthole gasket to be installed between a corrugated first plate and a second plate of a heat exchanger such that a central extension plane of the gasket is parallel to the first and second plates is annular and arranged to enclose, within the gasket inner periphery, porthole areas of the first and second plates. A first surface of the gasket, configured to engage the first plate, is corrugated to define alternately arranged gasket ridges and gasket valleys along a longitudinal extension of the gasket. The ridges and valleys mate with plate valleys and plate ridges, respectively, of the first plate. A second surface of the gasket, configured to engage a plate arrangement comprising the second plate, is essentially plane and arranged to contact an essentially plane surface of the plate arrangement. The ridges protrude, and the valleys descend, in a normal direction of the central extension plane.
Claims
1. A porthole gasket for installation between a corrugated first plate, in a form of a heat transfer plate, and a second plate, in a form of an end plate, of a heat exchanger such that a central extension plane of the porthole gasket is parallel to the first and second plates, the corrugated first plate in the form of the heat transfer plate comprising plate ridges extending in an upper plane, plate valleys extending in a lower plane and a gasket groove configured to accommodate a plate gasket on a front side of the corrugated first plate, the porthole gasket being annular and arranged to enclose, within an inner periphery of the porthole gasket, a porthole area of the corrugated first plate and a porthole area of the second plate, wherein a first surface of the porthole gasket, which is arranged to engage with a back side of the corrugated first plate, is corrugated so as to define alternately arranged gasket ridges and gasket valleys along a longitudinal extension of the porthole gasket, the gasket ridges each possessing a top and the gasket valleys each possessing a bottom, the gasket ridges and the gasket valleys being arranged to mate with the plate valleys and the plate ridges, respectively, of the corrugated first plate, and a second surface of the porthole gasket, which is arranged to engage with a plate arrangement comprising the second plate, is essentially plane and not corrugated and is arranged to contact an essentially plane surface of the plate arrangement, the gasket ridges protruding, and the gasket valleys descending, in a normal direction of the central extension plane so that the tops of the gasket ridges are positioned elevationally above the bottoms of the gasket valleys when the second surface of the porthole gasket is facing downward in a direction perpendicular to the central extension plane, the porthole gasket possessing a width measured parallel to the central extension plane and perpendicular to the longitudinal extension of the porthole gasket.
2. The porthole gasket according to claim 1, wherein the gasket ridges and the gasket valleys define the inner periphery of the porthole gasket.
3. The porthole gasket according to claim 1, wherein the first surface of the porthole gasket defines a first bead extending along the longitudinal extension of the porthole gasket and protruding from the gasket ridges and the gasket valleys in the normal direction of the central extension plane.
4. The porthole gasket according to claim 3, wherein the first bead is located at and protrudes away from the respective top of the gasket ridges so that the first bead is elevationally above the respective top of the gasket ridges.
5. The porthole gasket according to claim 1, wherein the gasket ridges possess a maximum width, and a width of the porthole gasket along the gasket ridges is larger than the maximum width of the gasket ridges.
6. The porthole gasket according to claim 1, wherein the porthole gasket includes a first portion extending in the longitudinal extension of the porthole gasket, and a width of the porthole gasket along the gasket ridges is larger than a width of the porthole gasket along the gasket valleys in the first portion of the porthole gasket.
7. The porthole gasket according to claim 1, wherein the first surface at a plurality of the gasket valleys includes a recess that is elevationally below the bottoms of the gasket valleys, the recess extending in the normal direction of the central extension plane.
8. The porthole gasket according to claim 1, wherein the first surface defines a second bead extending along the longitudinal extension of the porthole gasket and connecting a plurality of the gasket ridges, the second bead protruding in the normal direction of the central extension plane, the second bead extending at a position spaced from the inner periphery of the porthole gasket.
9. The porthole gasket according to claim 1, further comprising attachment means arranged to engage an edge portion of the first plate that defines a porthole of the first plate, for fastening the porthole gasket to the first plate, the attachment means engaging with and extending from the inner periphery of the porthole gasket.
10. The porthole gasket according to claim 9, wherein the attachment means comprises a bridge which is spaced from the porthole gasket, a connection member connecting the bridge and the porthole gasket, and first and second fingers engaging with the bridge and extending from the bridge towards the porthole gasket, the connection member being arranged to engage with the back side of the first plate and the first and second fingers being arranged to engage with a front side of the first plate.
11. The porthole gasket according to claim 10, wherein a shortest distance between an outer periphery of the porthole gasket and each of the first and second fingers is shorter than a width of the porthole gasket where the connection member connects to the porthole gasket.
12. The porthole gasket according to claim 10, wherein the connection member connects to the porthole gasket at a first one of the gasket ridges, the first finger extends at least partly between the first one of the gasket ridges and an adjacent second one of the gasket ridges, and the second finger extends at least partly between the first one of the gasket ridges and an adjacent third one of the gasket ridges, the first one of the gasket ridges being arranged between the second one of the gasket ridges and the third one of the gasket ridges.
13. An assembly for a heat exchanger comprising the porthole gasket according to claim 1 installed between the corrugated first plate in the form of the heat transfer plate and the second plate in the form of the end plate such that the central extension plane of the porthole gasket is parallel to the first and second plates, wherein the porthole gasket encloses the porthole area of the first and second plates, the first surface of the porthole gasket engaging the plate ridges and the plate valleys of the first plate that are alternately arranged around the porthole area of the first plate, and the second surface of the porthole gasket engaging the essentially plane surface of the plate arrangement comprising the second plate that extends around the porthole area of the second plate.
14. The assembly according to claim 13, wherein the first plate is an outermost heat transfer plate of a pack of mutually aligned heat transfer plates and the second plate is an end plate arranged to compress the pack of heat transfer plates.
15. The assembly according to claim 13, wherein the porthole areas of the first and second plates are open.
16. A porthole gasket configured to be installed between a corrugated first plate, in a form of a heat transfer plate, and a second plate, in a form of an end plate, of a heat exchanger such that a central extension plane of the porthole gasket is parallel to the first and second plates, the corrugated first plate in the form of the heat transfer plate comprising plate ridges extending in an upper plane, plate valleys extending in a lower plane and a gasket groove configured to accommodate a plate gasket on a front side of the corrugated first plate, the porthole gasket possessing a longitudinal extension defining an annular shape to enclose, within an inner periphery of the porthole gasket, a porthole area of the corrugated first plate and a porthole area of the second plate, the porthole gasket possessing a first surface and a second surface that face in opposite directions, the first surface of the porthole gasket being arranged to engage a back side of the corrugated first plate and being corrugated to define gasket ridges and gasket valleys that alternate with one another along the longitudinal extension of the porthole gasket before the porthole gasket is installed between the first and second plates, the gasket ridges each possessing a top and the gasket valleys each possessing a bottom, the gasket ridges and the gasket valleys being arranged to mate with the plate valleys and the plate ridges, respectively, of the corrugated first plate, the second surface of the porthole gasket being not corrugated and essentially plane and arranged to contact an essentially plane surface of a plate arrangement comprising the second plate, the gasket ridges protruding in a direction perpendicular to the central extension plane so that the tops of the gasket ridges are located on one side of the central extension plane, the gasket valleys descending in the direction perpendicular to the central extension plane so that the bottoms of the gasket valleys are located on an opposite side of the central extension plane, the porthole gasket possessing a width measured parallel to the central extension plane and perpendicular to the longitudinal extension of the porthole gasket.
17. The porthole gasket according to claim 16, wherein the gasket ridges and the gasket valleys each possess an inner periphery forming a part of the inner periphery of the porthole gasket.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further objects, features and advantages will appear from the following detailed description of several embodiments of the invention with reference to the drawings, in which:
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DETAILED DESCRIPTION OF EMBODIMENTS
(27) In
(28) The heat exchanger further comprises a pack 39 of mutually aligned similar stainless steel heat transfer plates 40 arranged between the frame and pressure plates, 32 and 33, respectively. Each of the heat transfer plates comprises four porthole areas which either may be closed or open so as to define a respective porthole. The porthole areas of the heat transfer plates are all uniform and of the same size. Here, they are not circular but curved triangular so as to have a varying radius. The porthole areas of the pressure plate and the frame plate are all uniform and of the same size. Here, they are circular with a radius equal to the minimum radius of the porthole areas of the heat transfer plates.
(29) An outermost heat transfer plate 41 (first plate in the claims) arranged closest to the pressure plate 33 is illustrated in further detail in
(30) The heat transfer plates are each divided into different areas which each are provided with a corrugation pattern adapted to the main function of the area. For example, alternately arranged plate ridges and plate valleys in relation to a central extension plane c-c (
(31) The heat transfer plates each comprise an annular embankment provided around each of the porthole areas. This is illustrated for the porthole area 43 of the heat transfer plate 41 in
(32) In the plate pack 39 the heat transfer plates 40 are separated from each other by gaskets 50 (
(33) The first fluid enters and exits the plate heat exchanger 31 through an inlet 52 and an outlet 53, respectively, which are arranged on opposite sides of the plate heat exchanger. Similarly, the second fluid enters and exits the plate heat exchanger 31 through an inlet 54 and an outlet 55, respectively, which are arranged on opposite sides of the plate heat exchanger. Since the inlets 52 and 54 and the outlets 53 and 55 are arranged on opposite sides of the plate heat exchanger 31, both the first and the second fluid will pass through both the frame plate 32 and the pressure plate 33. Centre points of the inlets and outlets are aligned with a centre point of a respective one of the ports. For example, as is clear especially from
(34) As mentioned above, all the heat transfer plates 40 of the plate heat exchanger are similar except from as regards the porthole areas which may be open or closed for a heat transfer plate depending on its position in the pack 39 of heat transfer plates. In the pack every other heat transfer plate 40 is rotated 180 degrees in relation to a reference plate orientation. With reference to
(35) In the plate heat exchanger 31a front side (
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(37) The porthole gasket has a first surface 60 for engagement with the heat transfer plate 41, more particularly the backside thereof, and a second surface 61 for engagement with the pressure plate 33, more particularly the inner surface 38 thereof. The first surface 60 is undulated and defines alternately arranged gasket ridges 62 and gasket valleys 63 along a longitudinal extension L of the porthole gasket 57. The gasket ridges protrude above, and the gasket valleys descend below, the central extension plane e-e in a normal direction n thereof. The gasket ridges and valleys define an inner periphery 58 of the porthole gasket which encloses an area 59 being uniform with, but larger than, the porthole areas of the heat transfer plates. The second surface 61 is essentially plane and parallel to the central extension plane e-e of the porthole gasket 57.
(38) The first surface 60 further defines a continuous annular first bead or elevation 64. The first bead 64 has an inner periphery which is uniform with the inner periphery 58 of the porthole gasket 57 and it extends concentric therewith along the longitudinal extension L of the porthole gasket. The first bead 64 projects from the gasket ridges 62 and the gasket valleys 63 in the normal direction n of the central extension plane e-e and extends at an essentially constant distant w0 from the inner periphery 58 of the porthole gasket. As is clear from
(39) The design of the porthole gasket 57 is adapted to the design of the outermost heat transfer plate 41 and the pressure plate 33. For example, to be fit for use with the above described heat transfer plates, the area 59 enclosed by the porthole gasket 57 is curved triangular, just like the porthole areas of the heat transfer plates. Further, along a portion Z1 (encircled with pointed and dashed line) of the porthole gasket 57 the first surface 60 defines a second bead 66 connecting the gasket ridges within the portion Z1. The second bead is arranged to be accommodated in a groove 70 of the heat transfer plate 41, which groove extends partly around the open porthole area 43. The second bead 66 protrudes in the normal direction n of the central extension plane e-e with a height h5=3.8 mm, extends at a distance w6=2.7 mm from the inner periphery 58 of the porthole gasket 57 and has a width w7=6.3 mm.
(40) As is clear from
(41) The portions of the porthole gasket 57 extending beyond the gasket ridges 62 in the width direction extend flush with a bottom of the gasket valleys 63, i.e. at a height h3=1.5 mm. An outer measure d1 of the porthole gasket here equals 106.3 mm.
(42) Along the portion Z2 of the porthole gasket 57 the first surface 60 further defines a recess 65 at each of the gasket valleys, which recess extends in the normal direction n of the central extension plane e-e. A centre of the recess 65 is arranged at a distance w5=5.6 mm from the inner periphery 58 of the porthole gasket 57 and gives the porthole gasket a minimum height h4=1.35 mm. Also the recesses 65 provide space for porthole gasket deformation where the porthole gasket is the most fragile so as to prevent that the porthole gasket is crushed when it is squeezed between the outermost heat transfer plate 41 and the pressure plate 33 in the plate heat exchanger 31.
(43) Thus, because of the second bead 66, the porthole gasket is not particularly prone to crushing within the portion Z1. Since the second bead 66 does not extend along the complete porthole gasket 57, the porthole gasket is provided with the indentations 67 and the recesses 65 within the portion Z2 to prevent porthole gasket crushing.
(44) In the plate heat exchanger 31 the porthole gasket 57 is arranged around and encloses the open porthole area 43 of the outermost heat transfer plate 41 and the open porthole area 34 of the pressure plate 33 (
(45) The following description is focused on the porthole gasket 57. The gasket ridges 62 and the gasket valleys 63 of the porthole gasket 57 mate with the plate valleys 49 and plate ridges 47, respectively, enclosing the porthole area 43, of the outermost heat transfer plate 41, while the second surface 61 engage with the inner surface 38 of the pressure plate 33. Further, the portions of the porthole gasket 57 extending beyond the gasket ridges 62 in the width direction engage with a top surface 69 (
(46) Thus, the porthole gasket according to the invention replaces the three special components required in the known sealing solution for the initially described heat exchanger having the inlet and outlet for one and the same fluid arranged on opposite sides of the heat exchanger. A further advantage of the porthole gasket according to the invention is that there may be a flow between the two plates (two heat transfer plates above) that are most adjacent to the second plate (the pressure plate above). With the known sealing solution, as mentioned above, there may be no flow between the two plates (one heat transfer plate and one transition plate) that are most adjacent to the end plate which results in a worse heat transfer capacity of the heat exchanger.
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(48) The attachment means 72 comprises a bridge 74, which is spaced from the porthole gasket 57, a connection member 75 connecting the bridge 74 to the porthole gasket 57, and first and second fingers 76 and 77, respectively, connected to the bridge 74 and extending from the bridge towards the porthole gasket 57 on opposite sides of the connection member 75. The bridge 74, the connection member 75 and the first and second fingers 76 and 77 are of equal height h6 and extend in a common plane parallel to a central extension plane e-e of the porthole gasket 57.
(49) The attachment means 72 is enclosed by the porthole gasket 57 and extends from an inner periphery 58 thereof. The connection member 75 engages with a first gasket ridge 78 of the porthole gasket 57, a top surface of the connection member extending flush with a top surface of the first gasket ridge 78. Lengths of the connection member 75 and the first and second fingers 76 and 77 are such that a shortest distance d2 between an outer periphery 79 of the porthole gasket 57 and each of the first and second fingers is shorter than a width w8 (=w2 of the porthole gasket 57 here) of the porthole gasket 57 along the first gasket ridge 78, i.e. where the connection member 75 connects to the porthole gasket 57. More particularly, a portion of the first finger 76 extends between the first gasket ridge 78 and an adjacent second gasket ridge 80 of the porthole gasket 57, while a portion of the second finger 77 extends between the first gasket ridge 78 and an adjacent third gasket ridge 81 of the porthole gasket 57. The first gasket ridge 78 is thus arranged between the second and third gasket ridges 80 and 81, respectively. Further, here, the first, second and third gasket ridges 78, 80 and 81 are arranged within a portion Z1 of the porthole gasket 57 corresponding to the portion Z1 of the porthole gasket 57. Alternatively, one or more of the first, second and third gasket ridges could be arranged outside the portion Z1.
(50) The porthole gasket 57 is essentially identical to the porthole gasket 57 except for in the areas of the attachment means 72 (and 73). As is clear especially from
(51) The attachment means 72 is arranged to engage with an edge portion 82 of the outermost heat transfer plate 41 (
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(53) The above described embodiments of the present invention should only be seen as examples. A person skilled in the art realizes that the embodiments discussed can be varied and combined in a number of ways without deviating from the inventive conception.
(54) As an example, the above given set of measures of the porthole gasket is just one example of a countless number of possible different, working sets of measures. Naturally, the measures of the porthole gasket should be adapted to the application of the plate heat exchanger and the design of the heat transfer, frame and pressures plates, but different designs of the porthole gasket may work well for one and the same application and set of plates.
(55) For instance, the width, height and position of the first and second beads of the porthole gasket could be varied, within certain limits, with unaltered performance of the porthole gasket. As a non-limiting example, for a porthole gasket adapted to the above described plates, the height h2 of the first bead could be 2-10% of the maximum height h1 of the porthole gasket. Further, as another non-limiting example, the width w1 of the first bead could be 5-25% of the maximum width w2 of the porthole gasket. Furthermore, the first and second beads of the porthole gasket as uncompressed could be discontinuous, whereby the discontinuities could be eliminated during compression of the porthole gasket in the plate heat exchanger.
(56) As a further example, the position, shape and/or number of recesses could be varied. More particularly, the recesses could be arranged closer to/more distant from the inner periphery of the porthole gasket, and they could be provided only at a few of the gasket valleys along the portion Z2 of the porthole gasket. Further, the shape and/or number of the indentations 67 could be varied.
(57) The plate heat exchanger described above comprises two porthole gaskets (with different designs but both according to the invention), one for each pair of open porthole areas of the outermost heat transfer plate and the pressure plate. Porthole gaskets are not required between the outermost heat transfer plate and the pressure plate where the porthole areas are closed, not even for support, which is an additional advantage of the porthole gasket according to the invention. This is because the outermost heat transfer plate and the pressure plate are so closely arranged in the plate heat exchanger that there is no risk of deformation of the outermost heat transfer plate. However, if required, e.g. for support, porthole gaskets could be arranged also around the closed porthole areas of the outermost heat transfer plate and the pressure plate.
(58) The inner periphery of the porthole gasket and the porthole areas of the heat transfer plates may have any shape, such as circular, oval, etc. Further, they need not be uniform and/or concentric. The same reasoning is valid for the porthole areas of the frame and pressure plates, which e.g. may be curved triangular.
(59) The porthole gasket may be made of another material than rubber. Similarly, the frame and pressure plates could be made of another material than stainless steel, such as carbon steel. Also the heat transfer plates could be made of another material than stainless steel, such as titanium.
(60) Above, the plate arrangement (term used in the claims) consists of the second plate, i.e. the pressure plate. To protect the frame and pressure plates from fluid exposure possibly causing corrosion, especially if the frame and pressure plates are made of a less corrosion resistant material such as carbon steel, the open porthole areas of the frame and pressure plates could be provided with linings, e.g. in stainless steel. In such a case, the plate arrangement would comprise the second plate and at least one lining and the porthole gasket could be arranged to engage with the lining instead of directly with the second plate.
(61) The porthole gaskets described with reference to
(62) The heat transfer plates of the plate heat exchanger need not all be similar but could be of two or more different, alternately arranged, types.
(63) The first and second plates need not be an outermost heat transfer plate and a pressure plate, respectively, but could for example be a heat transfer plate and a partition plate or an outermost heat transfer plate and a frame plate. A partition plate is a flow division plate that may be arranged in the pack of heat transfer plates, between two heat transfer plates. It is typically a sheet metal plate, not corrugated, and it may comprise both closed and open porthole areas.
(64) The complete inner surface of the pressure plate need not be essentially plane as long as the part of the inner surface arranged to engage with the second surface of the porthole gasket is essentially plane.
(65) It should be stressed that a description of details not relevant to the present invention has been omitted and that at least some of the figures are just schematic and not drawn according to scale. It should also be said that some of the figures have been more simplified than others. Therefore, some components may be illustrated in one figure but left out or simplified in another figure.