Turbo device and circulatory system
11578615 · 2023-02-14
Assignee
Inventors
Cpc classification
F05D2220/76
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D15/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D15/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A turbo device provides a flow-path arrangement in a generator device. Part of a working fluid are used to lubricate at least one of a first bearing part, a second bearing part and a bearing assembly, or the working fluid of an auxiliary flow channel is led to a generator housing for cooling the generator device. In addition, a circulatory system is also provided to include bearing loops and auxiliary loops for leading the working fluid to lubricate at least one of the first bearing part, the second bearing part and the bearing assemble part, and to cool the generator device.
Claims
1. A turbo device, comprising: a rotation shaft, axially arranged in the turbo device; a turbine part, including a turbine housing, a turbine cavity and a turbine wheel, the turbine housing surrounding the turbine cavity, the turbine wheel being locked at one end of the rotation shaft; a generator, including a generator housing, a generator chamber, a generator rotor and a generator stator, the generator housing surrounding the generator chamber, the generator rotor being fixed to the rotation shaft, the generator stator being disposed fixedly into the generator chamber to face the generator rotor; a first bearing part, including a first bearing housing, a first bearing shell and a first bearing cavity, the first bearing shell being mounted within the first bearing housing and surrounding the first bearing cavity; and a second bearing part, including a second bearing housing, a second bearing shell and a second bearing cavity, the second bearing shell being mounted within the second bearing housing and surrounding the second bearing cavity; wherein the turbine part, the generator, the first bearing part and the second bearing part are arranged orderly and axially, the generator housing has a first flow channel, the first bearing housing has a first bearing inlet hole, a first bearing return hole and a first bearing outlet hole, and an entrance end of the first flow channel is spatially connected with the first bearing outlet hole.
2. The turbo device of claim 1, wherein the generator housing has a second flow channel, the second bearing housing has a second bearing inlet hole, a second bearing return hole and a second bearing outlet hole, and an entrance end of the second flow channel is spatially connected with the second bearing outlet hole.
3. The turbo device of claim 2, wherein the first flow channel and the second flow channel are alternately configurated in a spiral manner inside the generator housing.
4. The turbo device of claim 2, wherein the first bearing housing further includes a first auxiliary inlet hole, and the first auxiliary inlet hole is spatially connected with the first bearing outlet hole.
5. The turbo device of claim 2, wherein the turbo device further includes a bearing assembly, the bearing assembly is axially connected with the second bearing part, and the bearing assembly is fixed to the rotation shaft by axially stacking and assembling two port plates and two bearing plates.
6. The turbo device of claim 5, wherein each of the two port plates has a bearing-assembly inlet hole, and the two bearing plates are oppositely configured to form an axial bearing cavity and a bearing-assembly outlet hole.
7. The turbo device of claim 5, wherein the first bearing part, the second bearing part and the bearing assembly are all fluid bearings.
8. The turbo device of claim 1, wherein the turbo device is a turbo generator or a centrifugal compressor.
9. A circulatory system, comprising: a circulation pump; a heater; a turbo device, including at least a rotation shaft, a turbine part, a generator, a first bearing part and a second bearing part; and a condenser; wherein the circulatory system is an organic Rankine cycle circulatory system, the turbo device is a turbo generator, the circulation pump has a rear bearing loop including a first loop and a second loop, an entrance end of the first loop is spatially connected with a first bearing inlet hole of a first bearing housing so as to lead a working fluid in the circulatory system into the first bearing part, an entrance end of a first flow channel of a generator housing is spatially connected with a first bearing outlet hole so as to lead the working fluid collected in the first bearing housing into the generator housing for heat dissipation, and an exit end of the first flow channel is spatially connected with an exit end of the first loop.
10. A circulatory system, comprising: an expansion valve; an evaporator; a turbo device, including at least a rotation shaft, a turbine part, a generator, a first bearing part and a second bearing part; and a condenser, having a rear bearing loop further including a first loop and a second loop; wherein the circulatory system is a cooling circulatory system, the turbo device is a compressor device, an entrance end of the first loop is spatially connected with a first bearing inlet hole of a first bearing housing so as to lead a working fluid in the circulatory system into the first bearing part, an entrance end of a first flow channel of a generator housing is spatially connected with a first bearing outlet hole so as to lead the working fluid collected in the first bearing housing into the generator housing for heat dissipation, and an exit end of the first flow channel is spatially connected with an exit end of the first loop.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present disclosure will become more fully understood from the detailed description given herein below and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present disclosure and wherein:
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DETAILED DESCRIPTION
(15) In the following detailed description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the disclosed embodiments. It will be apparent, however, that one or more embodiments may be practiced without these specific details. In other instances, well-known structures and devices are schematically shown in order to simplify the drawing.
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(17) In one embodiment, the turbo device E further includes a bearing assembly 5 having one end to axially connect the second bearing part 4. In one embodiment, the turbo device E further includes a bearing cap 6 axially connected with another end of the bearing assembly 5.
(18) In one embodiment, the first bearing part 3, the second bearing part 4 and the bearing assembly 5 are all made up by the fluid bearings. In this disclosure, the lubricant for the fluid bearing is the low-temperature liquid-state working fluid of a circulatory system.
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(21) As shown in
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(24) In this embodiment, the turbo device E includes the rotation shaft 8, turbine part 1, the generator 2, the first bearing part 3 and the second bearing part 4. The rotation shaft 8 is axially arranged in the turbo device E. The turbine part 1 includes the turbine housing 11, the turbine cavity 12 and the turbine wheel 15, in which the turbine housing 11 is formed to surround thereinside the turbine cavity 12, and the turbine wheel 15 is fixed to one end of the rotation shaft 8. The generator 2 includes the generator housing 21, the generator chamber 22, the generator rotor 24 and the generator stator 25, in which the generator housing 21 is to surround thereinside the generator chamber 22, the generator rotor 24 is fixed to rotation shaft 8, and the generator stator 25 is fixed to the inner wall of the generator chamber 22 by facing the generator rotor 24. The first bearing part 3 includes the first bearing housing 31, the first bearing shell 33 and the first bearing cavity 32, in which the first bearing shell 33 forms thereinside the first bearing cavity 32. The second bearing part 4 includes the second bearing housing 41, the second bearing shell 43 and the second bearing cavity 42, in which the second bearing shell 43 forms thereinside the second bearing cavity 42. The turbine part 1, the generator 2, the first bearing part 3 and the second bearing part 4 are orderly and axially arranged. The generator housing 21 has the first flow channel 231, and the first bearing housing 31 has the bearing inlet hole 311, the bearing return hole 312 and the bearing outlet hole 314, in which the entrance end of the first flow channel 231 is spatially connected with the bearing outlet hole 314.
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(26) In one embodiment, each of the first bearing housing 31 and the second bearing housing 41 has a bearing control valve for controlling an inlet pressure Ps of the corresponding fluid bearings. In one embodiment, each of the first bearing housing 31 and the second bearing housing 41 has a cooling-loop control valve for controlling an outlet pressure P0 of the corresponding fluid bearings.
(27) In one embodiment, the flow restrictor 9 can be a capillary restrictor, an orifice restrictor or a diaphragm control restrictor (DCR). In order to reduce the bearing flow so as to lower the consumed power of pump, the design at the capillary or orifice restrictor is to have a relative pressure ratio (Pr−P0)/(Ps−P0) within 0.4 and 0.6 during operations of bearings, in which (Pr−P0) is a relative pressure of the lubricating pockets, and (Ps−P0) is a relative pressure of the bearing inlet; i.e., 0.4<(Pr−P0)/(Ps−P0)<0.6. For the bearings using diaphragm control restrictors, the relative pressure ratio (Pr−P0)/(Ps−P0) is designed within 0.2 and 0.5, i.e., 0.2<(Pr−P0)/(Ps−P0)<0.5.
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(29) In one embodiment, the lubricating pockets of two bearing plates 52 are oppositely disposed to the thrust plate 84 of the rotation shaft 8, such that the axial position of the rotation shaft 8 can be maintained.
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(31) Referring back to
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(34) In one embodiment, the entrance end of the second loop L2 is connected to the bearing inlet hole 411 of the second bearing housing 41, so that the working fluid in the circulatory system can be led to the second bearing part 4, in which the working fluid is a high-pressure working fluid for lubrication. The entrance end 2321 of the second flow channel 232 of the generator housing 21 is spatially connected with the outlet hole 414 of the second bearing part 4, so that the collected working fluid in the second bearing housing 41 can flow to the generator housing 21 for dissipating the heat thereof. With the exit end 2322 of the second flow channel 232 connected to the fourth loop L4, part of the working fluid would be led back to the circulatory system.
(35) In one embodiment, the third loop L3 is connected to the bearing-assembly inlet hole 511 of the bearing assembly 5, so that the working fluid can flow into the bearing assembly 5 via the third loop L3, in which the working fluid is a high-pressure working fluid for lubrication. The working fluid is discharged to the second auxiliary loop A2 via the bearing outlet hole 521, and the discharged working fluid would be then collected to the second auxiliary inlet hole 413. In one embodiment, the working fluid collected to the bearing assembly 5 would flow to the bearing cap 6, further to the second auxiliary loop A2 via the bearing-cap return hole 61, and to be recollected to the second auxiliary inlet hole 413. The second auxiliary loop A2 is connected with the second auxiliary inlet hole 413 of the second bearing housing 41, and so part of the working fluid would flow to the second flow channel 232 of the generator housing 21 for cooling the generator 2.
(36) In the circulatory system, the low pressure working fluid pressurized by a circulation pump or the high pressure working fluid condensed by a condenser would flow through one of the first loop L1, the second loop L2, the third loop L3 and the first auxiliary loop A1. The working fluid entering any of the first loop L1, the second loop L2 and the third loop L3 is mainly for a lubrication purpose. The working fluid passing through the first flow path LA or the second flow path LB is to cool the generator/compressor 2. The working fluid entering the first auxiliary loop A1 would then flow to cool the generator/compressor 2 via the first flow path LA or the second flow path LB.
(37) In this disclosure, to different circulatory systems, the turbo device E may be replaced by a compressor device that is equipped with a flow-path arrangement structured identically to that of the turbo device E, and thus details about the compressor device as well as the flow-path arrangement would be omitted herein.
(38) In one embodiment, the turbo device E can be a turbo generator equipped with fluid bearings; i.e., an oil-free turbo generator with a liquid-based suspension shaft. In the following description, the circulatory system of this disclosure will be elucidated by referring to
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(40) In one embodiment, referring to both
(41) The first loop L1 is spatially connected with the bearing inlet hole 311 of the first bearing housing 31, such that the working fluid of the circulatory system can be led to the first bearing part 3. The entrance end 2311 of the first flow channel 231 of the generator housing 21 is spatially connected to the outlet hole 314 of the first bearing part 3, such that the working fluid lubricating the first bearing part 3 can be led to the first flow channel 231 of the generator housing 21 for promoting the heat dissipation at the generator 2. After flowing out of the exit end 2312 of the first flow channel 231, the working fluid can then enter the fourth loop L4. The first auxiliary loop A1 is spatially connected to the first auxiliary inlet hole 313, so as to lead the cooling fluid into the outlet hole 314, and further to the first flow channel 231 of the generator housing 21 for cooling the generator 2. Since the circulation pump A would boost the working fluid, thus, in order to prevent the cooling fluid from entering the first bearing part 3 (i.e., a reverse flow), the first auxiliary loop A1 further includes a pressure regulating valve (not shown in the figure) for regulating the pressure of the cooling fluid and the pressure for the working fluid after being boosted through the circulation pump A. Thereupon, after the working fluid lubricates the first bearing part 3, part of the working fluid and the cooling fluid out-flowed from the first auxiliary inlet hole 313 would be mixed and collected at the outlet hole 314, and the collected fluid is then flowed into the first flow channel 231 of the generator housing 21 for cooling the generator 2.
(42) The second loop L2 is spatially connected to the bearing inlet hole 411 of the second bearing housing 41, so that the working fluid in the circulatory system can be led to the second bearing part 4. The entrance end 2321 of the second flow channel 232 of the generator housing 21 is spatially connected to the outlet hole 414 of the second bearing part 4. After the working fluid has lubricated the second bearing part 4, part of the lubricating working fluid would be led into the second flow channel 232 of the generator housing 21 for promoting the heat dissipation at the generator 2, and part of the working fluid would be led to the fourth loop L4 via the exit end 2322 of the second flow channel 232.
(43) The third loop L3 is spatially connected to the bearing-assembly inlet hole 511 of the bearing assembly 5, such that the working fluid in the circulatory system can be led into the bearing assembly 5. After the bearing assembly 5 is lubricated, part of the working fluid would be discharged via the bearing-assembly outlet hole 521 and/or the bearing-cap return hole 61 of the axial bearing cap 6. The bearing-assembly outlet hole 521, the bearing-cap return hole 61 and the second auxiliary inlet hole 413 of the second bearing housing 41 are all spatially connected with the second auxiliary loop A2. The working fluid out-flowed from the bearing-assembly outlet hole 521 and/or the bearing-cap return hole 61 would enter the second auxiliary inlet hole 413 via the second auxiliary loop A2, and then enter the second flow channel 232 of the generator 2 for cooling the generator 2.
(44) The working fluid out-flowed from the fourth loop L4 would be collected into the condenser F of the circulatory system.
(45) In one embodiment, the first auxiliary loop A1 has an auxiliary control valve (not shown in the figure) for adjusting the flow of the first auxiliary loop A1. In one embodiment, a front end of the second auxiliary loop A2 is equipped with an auxiliary control valve (not shown in the figure) for adjusting the flow of the second auxiliary loop A2.
(46) In one embodiment, the turbo device E can be replaced by a compressor device, such as an oil-free centrifugal compressor with fluid bearings. In the following description, another embodiment of the circulatory system in accordance with this disclosure will be elucidated by referring to
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(48) In one embodiment, referring to
(49) The first loop L1 is spatially connected with the bearing inlet hole 311 of the first bearing housing 31, such that the working fluid of the circulatory system can be led to the first bearing part 3. The entrance end 2311 of the first flow channel 231 of the generator housing 21 is spatially connected to the outlet hole 314 of the first bearing part 3, such that the working fluid lubricating the first bearing part 3 can be led to the first flow channel 231 of the generator housing 21 for promoting the heat dissipation at the generator 2. After flowing out of the exit end 2312 of the first flow channel 231, the working fluid can then enter an exit end of the fourth loop L4. The first auxiliary loop A1 is spatially connected to the first auxiliary inlet hole 313, so as to lead the cooling fluid into the outlet hole 314, and further to the first flow channel 231 of the generator housing 21 for cooling the generator 2.
(50) Since the working fluid exit from the condenser F is the high-pressure working fluid, thus, in order to prevent the cooling fluid from entering the first bearing part 3 to cause a reverse flow, the first auxiliary loop A1 further includes a pressure regulating valve (not shown in the figure) for adjusting a pressure of the cooling fluid to be lower than the pressure of the working fluid coming after the condenser F. Thereupon, part of the working fluid after lubricating the first bearing part 3 would be collected with the cooling fluid from the first auxiliary inlet hole 313 at the outlet hole 314, and then the collected fluid would flow into the first flow channel 231 of the generator housing 21 for cooling the generator 2.
(51) The second loop L2 is spatially connected to the bearing inlet hole 411 of the second bearing housing 41, so that the working fluid in the circulatory system can be led to the second bearing part 4. The entrance end 2321 of the second flow channel 232 of the generator housing 21 is spatially connected to the outlet hole 414 of the second bearing part 4. After the working fluid has lubricated the second bearing part 4, part of the lubricating working fluid would be led into the second flow channel 232 of the generator housing 21 for promoting the heat dissipation at the generator 2, and part of the working fluid would be led to the fourth loop L4 via the exit end 2322 of the second flow channel 232.
(52) The third loop L3 is spatially connected to the bearing-assembly inlet hole 511 of the bearing assembly 5, such that the working fluid in the circulatory system can be led into the bearing assembly 5. After the bearing assembly 5 is lubricated, part of the working fluid would be discharged via the bearing-assembly outlet hole 521 and/or the bearing-cap return hole 61 of the axial bearing cap 6. The bearing-assembly outlet hole 521, the bearing-cap return hole 61 and the second auxiliary inlet hole 413 of the second bearing housing 41 are all spatially connected with the second auxiliary loop A2. The working fluid out-flowed from the bearing-assembly outlet hole 521 and/or the bearing-cap return hole 61 would enter the second auxiliary inlet hole 413 via the second auxiliary loop A2, and then enter the second flow channel 232 of the generator 2 for cooling the generator 2.
(53) The working fluid out-flowed from the fourth loop L4 would be collected into the compressor device of the circulatory system.
(54) In one embodiment, the first auxiliary loop A1 has an auxiliary control valve (not shown in the figure) for adjusting the flow of the first auxiliary loop A1. In one embodiment, a front end of the second auxiliary loop A2 is equipped with an auxiliary control valve (not shown in the figure) for adjusting the flow of the second auxiliary loop A2.
(55) In one embodiment, the working fluid for the circulatory system can be R134a, R245fa, NH.sub.3, L.sub.3H.sub.8, C.sub.5H.sub.12, L.sub.4F.sub.8, SF.sub.6 or liquid-state CO.sub.2. The working temperature for the liquid-state CO.sub.2 is within 300 to 600° C., which is higher than 60 to 100° C. of R134a or 90 to 330° C. of R245fa.
(56) In one embodiment, the working fluid of the circulatory system can be a supercritical working fluid. The supercritical working fluid is directed to a working fluid whose operating temperature and pressure in the circulatory system may present a situation of exceeding the critical temperature and the critical pressure simultaneously. Generally, the supercritical fluid exists in a high pressure environment, is compressible similar to an air, and has a high density of a liquid. For example, to CO.sub.2, the critical temperature is 31° C., the critical pressure is 7.38 MPa, and the corresponding liquid-state density is 0.469 g/cm.sup.3, about 47% of a room-temperature water.
(57) In the turbo device provided by this disclosure, with specific flow-path designs at the first bearing part, the second bearing part, the generator and the bearing assembly, the working fluid in the circulatory system can directly enter the turbo device in a bifurcated manner, such that both the bearing lubrication and the machine heat dissipation can be achieved. In this disclosure, since the fluid bearings are used for the first bearing part, the second bearing part and the bearing assembly to support the rotation shaft of the turbo generator, and part of the working fluid in the circulatory system are used to lubricate the bearings, thus neither oil pump nor oil separator is required, so that the oil pollution problem can be completely neglected. Due that the oil pump for operating the fluid bearings is not required, the complexity of the whole bearing system can be greatly reduced. According to this disclosure, the turbo device has high reliability, and the fluid bearings, as non-contact bearings, can provide superior capability in anti-vibration and impact resistance.
(58) In this disclosure, since the bearing lubricant of the turbo device is part of the working fluid in the circulatory system, thus no periodical maintenance plan to replace the lubricants of the turbo device is needed any more. In addition, since the bearing supporting force is mainly provided by the supply pressure from the circulation pump of the circulatory system, thus the rotation shaft can be still protected by the lubricant even under a low speed situation, and so the wear problem caused by the abrupt operations can be completely avoided. Further, with the control valve to regulate the bearing flow, the adjustability in eccentricity and stiffness of bearings is attainable.
(59) With respect to the above description then, it is to be realized that the optimum dimensional relationships for the parts of the disclosure, to include variations in size, materials, shape, form, function and manner of operation, assembly and use, are deemed readily apparent and obvious to one skilled in the art, and all equivalent relationships to those illustrated in the drawings and described in the specification are intended to be encompassed by the present disclosure.