Volumetric lobe compressor for equipment collecting waste material
10871160 ยท 2020-12-22
Assignee
Inventors
Cpc classification
F04C2240/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/0007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/126
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/0035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04C18/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B29/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Volumetric compressor (1) for collection and/or treatment equipment of material in liquid, solid, dusty or muddy form. The compressor (1) comprises an operative chamber (50), defining a suction section and an exhaust section of a first fluid, a first header (61) and a second header (62), which delimit said chamber (50) on opposite parts along a longitudinal axis (101). The compressor further comprises at least two rotors (80, 80) with lobes (81, 81) housed in the chamber (50), each rotor (80, 80) rotating about a rotation axis (108, 108) substantially parallel to said longitudinal axis (101). The lobes of each rotor develop according to a helical profile. Furthermore, each of the headers (61,62) defines at least one injection opening (71, 71,72,72) communicating with a feeding device (150) of a second fluid.
Claims
1. A volumetric compressor for material collection and/or treatment equipment, said volumetric compressor comprising: an operative chamber defining a longitudinal development axis, a main body which defines said chamber, said body defining a suction section and an exhaust section of a first fluid; a first header and a second header connected on opposite sides of said main body, said headers delimiting said chamber on opposite sides along said longitudinal axis; at least two rotors with lobes housed in said chamber and supported at opposite ends by said headers; each of said rotors rotating about a rotation axis substantially parallel to said longitudinal axis; a feeding device of a second fluid, wherein, for each of said rotors, said lobes have a helical development, and each of said two headers defines at least one injection opening communicating with said feeding device, each of said injection openings being configured to inject said second fluid coming from said feeding device into said chamber.
2. The volumetric compressor according to claim 1, wherein for each of said rotors, said lobes develop between a first end section and a second end section having an angular position, determined with respect to the corresponding rotation axis, reciprocally offset by a predetermined angle ().
3. The volumetric compressor according to claim 2, wherein said at least one injection opening defined by said first header and said at least one injection opening defined by said second header have an angular position, determined with respect to the rotation axis of a corresponding rotor, reciprocally offset by an angle corresponding to said predetermined angle ().
4. The volumetric compressor according to claim 1, wherein each of said headers comprises a main portion which defines an inner passage which develops between said at least one injection opening and an outlet of said feeding device.
5. The volumetric compressor according to claim 1, wherein the at least one injection opening defined by each of said headers comprises a first injection opening and a second injection opening, and wherein for each of said headers said first injection opening is substantially specular to said second injection opening with respect to a reference plane parallel to and equally distanced from said rotation axes of said rotors.
6. The volumetric compressor according to claim 5, wherein each of said headers defines a first inner passage which develops between said first injection opening and a first outlet of said feeding device and a second inner passage which develops between said second injection opening and a second outlet of said feeding device.
7. The volumetric compressor according to claim 6, wherein for each of said headers, said first inner passage has a configuration which is specular to that of said second inner passage with respect to said reference plane.
8. The volumetric compressor according to claim 6, wherein for at least one of said headers: said first inner passage develops between said first injection opening and a first inlet gap of said second fluid; and said second inner passage develops between said second injection opening and a second inlet gap of said second fluid; wherein said inlet gaps are defined on one same side of said main portion.
9. The volumetric compressor according to claim 6, wherein for at least one of said headers, each of said inner passages comprises a circular sector shaped stretch which develops about a supporting portion of said main portion, which supports an end of a corresponding rotor from among said at least two rotors.
10. The volumetric compressor according to claim 5, wherein each of said headers comprises: a main portion; a transversal surface connected to said main portion, said transversal surface defining said first injection opening and said second injection opening, and wherein for each of said headers, said first inner passage and said second inner passage are defined between said transversal surface and said main portion.
11. The volumetric compressor according to claim 10, wherein at least one of said headers comprises a closing element connected to the corresponding main portion on a side opposite to that to which the corresponding transversal surface is connected, said closing element defining a containing volume for housing an end of said rotors and/or further mechanical members functional to the rotation of the rotors themselves.
12. Equipment for suction and/or treatment of material in liquid, solid, dusty or muddy form, characterized in that it comprises the volumetric compressor according to claim 1.
13. The volumetric compressor according to claim 1, wherein each of said headers comprises a main portion which defines an inner passage which develops between said at least one injection opening and an outlet of said feeding device.
14. The volumetric compressor according to claim 1, wherein the at least one injection opening defined by each of said headers comprises a first injection opening and a second injection opening, and wherein for each of said headers said first injection opening is substantially specular to said second injection opening with respect to a reference plane parallel to and equally distanced from said rotation axes of said rotors.
15. The volumetric compressor according to claim 14, wherein each of said headers defines a first inner passage which develops between said first injection opening and a first outlet of said feeding device and a second inner passage which develops between said second injection opening and a second outlet of said feeding device.
16. The volumetric compressor according to claim 15, wherein for each of said headers, said first inner passage has a configuration which is specular to that of said second inner passage with respect to said reference plane.
17. The volumetric compressor according to claim 15, wherein for at least one of said headers: said first inner passage develops between said first injection opening and a first inlet gap of said second fluid; and said second inner passage develops between said second injection opening and a second inlet gap of said second fluid; wherein said inlet gaps are defined on one same side of said main portion.
18. The volumetric compressor according to claim 14, wherein each of said headers comprises: a main portion; a transversal surface connected to said main portion, said transversal surface defining said first injection opening and said second injection opening, and wherein for each of said headers, said first inner passage and said second inner passage are defined between said transversal surface and said main portion.
19. The volumetric compressor according to claim 18, wherein at least one of said headers comprises a closing element connected to the corresponding main portion on a side opposite to that to which the corresponding transversal surface is connected, said closing element defining a containing volume for housing an end of said rotors and/or further mechanical members functional to the rotation of the rotors themselves.
20. A volumetric compressor for material collection and/or treatment equipment, said volumetric compressor comprising: an operative chamber defining a longitudinal development axis, a main body which defines said chamber, said body defining a suction section and an exhaust section of a first fluid; a first header and a second header connected on opposite sides of said main body, said headers delimiting said chamber on opposite sides along said longitudinal axis; at least two rotors with lobes housed in said chamber and supported at opposite ends by said headers; each of said rotors rotating about a rotation axis substantially parallel to said longitudinal axis; a feeding device of a second fluid, wherein, for each of said rotors, said lobes have a helical development, and each of said two headers defines at least one injection opening communicating with said feeding device, each of said injection openings being configured to inject said second fluid coming from said feeding device into said chamber, wherein said at least one injection opening defined by said first header and said at least one injection opening defined by said second header have an angular position, determined with respect to the rotation axis of a corresponding rotor, reciprocally offset by an angle corresponding to a predetermined angle ().
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) Further features and advantages of the present invention will be more apparent from the following detailed description provided by way of non-limitative example and illustrated in the accompanying figures, in which:
(2) FIGS. from 1 to 3 are diagrammatic views related to the operation of a first compressor of known type;
(3) FIGS. from 4 to 6 are diagrammatic views related to the operation of a second compressor of known type;
(4)
(5)
(6)
(7)
(8)
(9) FIGS. from 14 to 17 are diagrammatic views related to the operation of a compressor according to the present invention;
(10)
DETAILED DESCRIPTION OF THE INVENTION
(11) With reference to FIGS. from 7 to 17, the compressor 1 according to the present invention comprises an operative chamber 50 (hereinafter also indicated as working chamber 50) defining a longitudinal development axis 101. Chamber 50 is defined by a main body 30, by a first header 61 and by a second header 62 connected on opposite sides to the body 30. In particular, the first header 61 and the second header 62 axially delimit the chamber 50, i.e. limit the chamber along the longitudinal axis 101.
(12) In particular, body 30 also defines a suction section 51 and an exhaust section 52 of chamber 50. Suction section 51 and exhaust section 52 are configured for the suction and exhaust of a first fluid, respectively. Hereinafter, for the sake of simplicity of description, reference will be made to a first fluid in gas form. The expression first gas will also be used to indicate the first fluid.
(13) As indicated above, the first header 61 and the second header 62 delimit the chamber 50 from opposite sides. The two headers 61,62 comprise a transversal surface 71,72, the word transversal indicating a surface which develops according to a plane substantially orthogonal to longitudinal axis 101. The distance between the transversal surface 71 of the first header 61 and the transversal surface 72 of the second header 62 substantially corresponds to the longitudinal extension of chamber 50 determined along longitudinal axis 101.
(14) Compressor 1 comprises operative means for transferring the first fluid from suction section 51 to exhaust section 52. According to the invention, such operative means comprise at least one pair of rotors 80,80 with lobes 81,81. The two rotors 80,80 are housed in chamber 50 and are supported at their ends by headers 61,62 so as to each rotate about a corresponding rotation axis 108,108, which is substantially parallel to longitudinal axis 101. In the embodiment shown in the figures, rotors 80,80 comprise three lobes, but in alternative embodiments there could be a higher number of lobes 81,81.
(15) Compressor 1 according to the invention is characterized in that the lobes 81,81 of the two rotors 80,80 develop according to a helical profile about the corresponding rotation axis 108,108. In other words, the lobes 81,81 of each rotor 80,80 develop between a first end section 91 and a second end section 92. More specifically, each of said end sections 91,92 is defined on a plane orthogonal to the corresponding rotation axis 108,108. The first section 91 and the second section 92 have the same conformation/shape, but a different angular position evaluated with respect to the corresponding rotation axis 108,108. In detail, the first section 91 is offset/rotated by an angle (said offset angle) with respect to the second section 92 as indicated in
(16) According to the present invention, the first header 61 and the second header 62 each define at least one opening 71,71, 72,72 for injecting a second fluid in the chamber 50, e.g. in form of gas. Hereinafter, solely for the sake of ease of description, the expression second gas will be used to indicate said second fluid. In particular, for the first header 61, said at least one opening is defined through the transversal surface 71, while for the second header 62, said at least one opening is defined through said transversal surface 72.
(17) The second gas is conveyed to headers 61,62 by means of a feeding device 150 communicating with an external source, preferably with ambient pressure and temperature conditions. Unlike the solutions known in the prior art and described above, in combination with the feeding device 150 of the second gas, the two headers 61,62 actually configure a lateral injection, which is thus different from the frontal injection implemented in the traditional solutions. According to the invention, at least one lateral injection is thus provided at each of the headers 61,62.
(18) As described in greater detail below, it has been seen that the lateral injection of the second gas leads to a considerable abatement of the noise of compressor 1, thus advantageously increasing the application possibilities thereof. More specifically, the lateral injection and the helical shape have a synergistic effect in terms of noise abatement. In addition to this, the lateral injection advantageously allows a direct cooling of the mechanical parts involved in the rotor rotation (gears, bearings etc.) which are housed in the headers 61,62 of compressor 1.
(19)
(20) For each of headers 61,62, the corresponding main portion 61,62 is defined by a body 161,162 (indicated in
(21) According to another aspect of the present invention, each of the two headers 61, comprises at least one inner channel 65,65,66,66 which makes said feeding device 150 of the second gas communicating with said at least one injection opening 71,71,72,72 of the header itself. Substantially, such an inner channel 65,65,66,66 is crossed by the second gas coming from the feeding device 150 and intended for the chamber 50.
(22) Preferably, said at least one inner channel 65,65,66,66 is defined between the body 161,162 of the corresponding header 61,62 and the corresponding transversal surface 71,72 connected to the body itself.
(23) The first header 61 preferably comprises a closing element 63 connected to the body 161 of the main portion 61 on a side opposite to that to which the transversal surface 71 is connected. Closing element 63 defines a containing volume in which a motion transmission assembly (configured to connect the two rotors 80,80 to a motor external to compressor 1) is arranged.
(24) Such a transmission assembly is configured to turn the two rotors 80, 80 synchronously, but in opposite directions. As shown in
(25) According to a similar solution, the second header 62 preferably comprises a closing element 63 connected to the body 162 of the main portion 62 of the second header 62 itself on a side opposite to that to which the side surface 72 is connected. Also such a closing element 63 defines a containing volume in which the ends of rotors 80,80 and/or further mechanical elements functional to the rotation of the rotors themselves are arranged.
(26) Again with reference to the exploded view in
(27)
(28) The transversal surface 71 of the first header 61 also defines two openings 71,71, for injecting the second gas, which are specular with respect to a reference plane 501, which is substantially parallel to the rotation axes 108, 108 of rotors 80,80 and equally distanced from the axes themselves. In detail, transversal surface 71 defines a first opening 71 for injecting the second gas in a volume of the working chamber 50 defined between the transversal surfaces 71,72, the two helical lobes 81,81 of the first rotor 80 and body 30. Similarly, through the second injection opening 71, the second gas is injected into a volume of chamber 50 defined between the transversal surfaces 71, 72, the two lobes 81, 81 of the second rotor 80 and the body 30.
(29) Again with reference to
(30) In
(31)
(32) Again with reference to
(33) With reference to the exploded view in
(34) Preferably, also the two channels 66,66 inside the main portion 62 of the second header 62 develop in specular manner with respect to the reference plane 501 defined above for the first header 61. Similarly as for the first header 61, each channel 66,66 of the second header 62 comprises a circular sector shaped stretch which develops about a supporting portion 89 of an end of a corresponding rotor 80,80. Also in this case, the second fluid which crosses the channels 66,66 advantageously cools the supporting portion 89 and the mechanical parts adjacent thereto.
(35) With this regard, the exploded view in
(36) The first portion 151 is connected to the part of the main portion 61 of the first header 61 in which the inlet openings 78,78 of inner channels 65,65 are defined inside the main portion 61 itself. In this manner, the first outlet 152 communicates with inlet openings 78,78. Similarly, the second portion 153 is connected to the part of the main portion 62 of the second header 62 in which the inlet openings 79,79 of inner channels 66,66 (in main portion 62 itself) are defined. In this manner, the second outlet 152 of the feeding device 150 communicates with the openings 79,79 and thus with the inner channels 66,66.
(37) Again with reference to
(38) With reference again to
(39) The same reference stretch (indicated in
(40) Also for the second opening 71 of the first header 71, the angular position, evaluated with respect to the rotation axis 108 of the second rotor 80, is offset with respect to the angular position 72 of the second header 62 by an angle corresponding to offset angle itself. Angle between the two second openings 71,72 is also indicated in
(41) FIGS. from 14 to 17 are diagrammatic views of a compressor 1 according to the invention. In particular, such figures show two rotors 80,80 housed in chamber 50 and each having three lobes. The concerned figures show a section view of chamber 50 according to a section plane which is substantially orthogonal to the rotation axes 108,108 of the two rotors 80,80. FIGS. from 14 to 17 show the transversal surface 71 of the first header 61 and also the two openings 71,71 defined through the surface itself. FIGS. from 14 to 17 also diagrammatically show two channels 65,65 through which the second gas reaches the two openings 71,71 and thus working chamber 50.
(42) With reference to FIGS. from 14 to 17, in a vacuum operating condition, compressor 1 according to the invention works cyclically in three steps discussed below with reference, for the sake of convenience, to the first rotor 10 which rotates counterclockwise about rotation axis 108. The considerations below also apply to the second rotor 80, which turns clockwise instead. Furthermore, the considerations shown below refer to a vacuum operation of compressor 1.
(43) With reference to
(44) Specifically,
(45) With respect to the frontal injection which is characteristic of the known technical solutions, the lateral injection of injection gas through the two headers 61,62 makes it possible to obtain a significant containment/reduction of the pulsation in the exhaust pipes and at the same time to abate the flow rate oscillations in exhaust. Indeed, the filling of the reference volume 400 of chamber 50 occurs gradually during the rotation of the motor, as shown in the graph in
(46) Again in
(47) In addition to this, it has been seen that the lateral injection in combination with the helical development of the lobes of the rotors makes it possible to obtain a flow rate in exhaust which is advantageously constant as can be observed from the diagram in [Deg] of rotors 80,80 in the case of a traditional type compressor with straight lobes and frontal type injection. Curve C2 instead indicates the trend of the flow rate as a function of the rotation angle r of the rotors 80,80 in the case of a compressor 1 according to the invention, i.e. with lateral injection and helical development lobes. The abatement of the flow rate oscillations which can be obtained by means of the technical solutions described above is apparent by comparing the two curves C1 and C2.
(48) The compressor according to the present invention achieves the predetermined tasks and objects. In particular, with respect to the known solutions, the lateral injection in combination with the helical development of the lobes of the rotors makes it possible to obtain an advantageous noise abatement, as confirmed by the data obtained in tables 1 and 2 shown below. In particular, three different compressors at constant revolutions per minute [rpm], and thus constant processed flow rate, were compared. Indeed, the three compared compressors have the same displacement. The first examined compressor (third column in tables 1 and 2) is of traditional type with injection on the body and straight lobe rotors. The second examined compressor (fourth column from the left in tables) has a lateral injection according to the principles of the present invention with straight lobe rotors.
(49) Table 1 refers to a vacuum operation of the three examined compressors with a vacuum percentage [Vac] equal to 80 (i.e. with a relative pressure in suction of about 202 mBar). Table 2 refers instead to an operation with no vacuum and with pressure equal to zero. Injection is not activated in such conditions.
(50) Tables 1 and 2 show the sound power (LwA) expressed in decibel [dB] detected as the rotation speed varies for each of the examined compressors. Such a sound power represents the noise index of the compressor determined by the movement of the mechanical parts, of the pulsations in the injection pipes and/or the pressure variations which are generated in exhaust.
(51) Table 1 shows that the compressor according to the invention (lateral injection and helical lobe rotors) allows a noise reduction of at least 16% in terms of decibels [dB] at 2300 revolutions per minute [rpm] and of even 21% at 3100 revolutions per minute [rpm] with respect to a traditional type compressor (injection on the body and straight lobe rotors).
(52) TABLE-US-00001 TABLE 1 Rev Injection on body Lateral injection Lateral injection per min Vac LwA [dB] LwA [dB] LwA [dB] [rpm] [%] Straight lobes Straight lobes Helical lobes 2300 80 107 94 89 2500 80 112 92 90 2700 80 117 97 95 3100 80 122 98 96
(53) TABLE-US-00002 TABLE 2 Rev Injection on body Lateral injection Lateral injection per min Vac LwA [dB] LwA [dB] LwA [dB] [rpm] [%] Straight lobes Straight lobes Helical lobes 2300 0 90 90 86 2500 0 92 92 88 2700 0 96 96 91 3100 0 98 98 93
(54) Again with reference to Table 1, by comparing the data related to the second compressor (lateral injection and straight lobes) and those related to the compressor according to the invention, the synergistic effect in terms of noise abatement deriving from the combined use of the lateral injection and of the helical rotors is apparent.
(55) In Table 2 it can be noted that in absence of injection (operation under pressure, even if zero) the use of the helical lobe rotors however makes it possible to reduce noise by approximately 4.4% for a rotation rate of 2300 [rpm] and of about 5.1% for a rotation rate of about 3100 [rpm] with respect to a straight lobe rotor compressor.
(56) From the above, the combination of the technical solutions indicated above makes it possible to obtain an expansion of the range of use of the compressor both in terms of achievable vacuum percentage and in terms of optimal operating speed, top speed, and consequently maximum flow rate. The compressor according to the invention thus makes it possible to reduce noise and vibrations, which translates into a corresponding reduction of acoustic pollution and a greater durability of the mechanical components.