Flowcell cartridge with floating seal bracket
11577253 · 2023-02-14
Assignee
Inventors
- David Elliott Kaplan (Carlsbad, CA, US)
- Anthony John de Ruyter (San Diego, CA, US)
- Richard Alan Kelley (San Diego, CA, US)
- Ashish Kumar (San Diego, CA, US)
Cpc classification
B01L2300/041
PERFORMING OPERATIONS; TRANSPORTING
B01L2200/025
PERFORMING OPERATIONS; TRANSPORTING
B01L3/502715
PERFORMING OPERATIONS; TRANSPORTING
B01L9/527
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/0609
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/0816
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A cartridge for use with chemical or biological analysis systems is provided. The cartridge may include a floating microfluidic plate that is held in the cartridge using one or more floating support brackets that incorporate gaskets that may seal against fluidic ports on the microfluidic plate. The floating support brackets may include indexing features that may align the microfluidic plate with the seals.
Claims
1. An apparatus comprising: a receiver configured to receive a flow cell cartridge containing a microfluidic flow plate, the receiver including: a chuck having an elongate rectangular area configured to receive the microfluidic plate thereon when the flow cell cartridge is received by the receiver, the elongate rectangular area having a first long side, a second long side opposite the first long side, a first short side, and a second short side opposite the first short side; a first fluidic port block comprising a first fluidic port, the first fluidic port block configured to move at least one of longitudinally or laterally relative to the chuck and positioned along the first short side and outside of the elongate rectangular area, the first fluidic port block comprising one or more first alignment holes configured to receive one or more corresponding first fluidic port indexing features of the flow cell cartridge; a first rotatable clamp arm configured to rotate about a first axis parallel to a plane of a surface of the chuck, wherein the first fluidic port is positioned adjacent the first axis and the elongate rectangular area of the chuck; a first lateral indexing pin positioned adjacent to the first long side, having a corresponding center axis offset from the first long side in a direction perpendicular to the first long side and parallel to the plane of the surface of the chuck, and extending upwardly relative to the plane of the surface of the chuck; and a first longitudinal indexing pin positioned such that the first fluidic port is closer to the first short side than the first longitudinal indexing pin, having a corresponding center axis offset from the first short side in a direction perpendicular to the first short side and parallel to the plane of the surface of the chuck, and extending upwardly relative to the plane of the surface of the chuck, the first longitudinal indexing pin configured to move longitudinally relative to the chuck.
2. The apparatus of claim 1, wherein the chuck is a vacuum chuck.
3. The apparatus of claim 1, wherein: the first fluidic port block includes at least two first alignment holes, one of the at least two first alignment holes has a round cross section when viewed along an axis perpendicular to the plane of the surface of the chuck for receiving the microfluidic plate, and another of the at least two first alignment holes has an obround cross section when viewed along the axis perpendicular to the plane of the surface of the chuck for receiving the microfluidic plate.
4. The apparatus of claim 3, wherein the at least two first alignment holes have chamfered edges.
5. The apparatus of claim 1, further comprising a second longitudinal indexing pin, the second longitudinal indexing pin fixed relative to the chuck.
6. The apparatus of claim 1, further comprising a second fluidic port block comprising a second fluidic port, the second fluidic port block positioned on a longitudinally opposite side of the chuck relative to the first fluidic port block, the second fluidic port block moveable at least one of longitudinally or laterally relative to the chuck, the second fluidic port block comprising one or more second alignment holes configured to receive one or more corresponding second fluidic port indexing features of the flow cell cartridge.
7. The apparatus of claim 6, further comprising: an additional first fluidic port block moveable at least one of longitudinally or laterally relative to the chuck, the additional first fluidic port block comprising one or more additional first alignment holes configured to receive one or more corresponding additional first fluidic port indexing features of the flow cell cartridge; and an additional second fluidic port block moveable at least one of longitudinally or laterally relative to the chuck, the additional second fluidic port block comprising one or more additional second alignment holes configured to receive one or more corresponding additional second fluidic port indexing features of the flow cell cartridge, wherein: the additional first fluidic port block is positioned adjacent to the first fluidic port block, the additional second fluidic port block is positioned adjacent to the second fluidic port block, the additional first fluidic port block is configured to move relative to the first fluidic port block, and the additional second fluidic port block is configured to move relative to the second fluidic port block.
8. The apparatus of claim 1, wherein the first fluidic port block floats longitudinally and laterally relative to the chuck.
9. The apparatus of claim 1, wherein the first longitudinal indexing pin is spring-biased towards the chuck.
10. The apparatus of claim 1, wherein the first rotatable clamp arm is configured to laterally translate along the first axis with rotation of the first rotatable clamp arm about the first axis.
11. The apparatus of claim 10, further comprising a second lateral indexing pin offset laterally from the chuck and extending upwardly relative to the plane of the surface of the chuck, the first lateral indexing pin and the second lateral indexing pin defining a lateral plane, wherein the rotatable clamp arm is configured to laterally translate towards the lateral plane when the rotatable clamp arm is rotated in a first direction.
12. The apparatus of claim 1, further comprising a second rotatable clamp arm configured to rotate about a second axis parallel to the plane of the surface of the chuck for receiving the microfluidic plate, wherein the surface of the chuck for receiving the microfluidic plate is interposed between the first axis and the second axis.
13. The apparatus of claim 1, wherein the first rotatable clamp arm is configured to rotate to a position that overlaps the first fluidic port block when viewed along an axis perpendicular to the plane of the surface of the chuck for receiving the microfluidic plate.
14. The apparatus of claim 1, wherein the first fluidic port block is also configured to move vertically relative to the chuck.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The various implementations disclosed herein are illustrated by way of example, and not by way of limitation, in the figures of the accompanying drawings, in which like reference numerals refer to similar elements.
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DETAILED DESCRIPTION
(15) The present inventors have conceived of new designs for a flowcell cartridge, such as may be used in chemical and biological analysis systems that utilize microfluidic flow structures contained within a glass plate structure. These concepts are discussed herein with respect to the following Figures, although it will be appreciated that these concepts may be implemented in cartridge designs other than the specific example shown, and that such other implementations would still potentially fall within the scope of the claims.
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(17) The glass plate 114 may be held in place in the cartridge 100 through the use of one or more support brackets, such as a first support bracket 132 and a second support bracket 160. In this discussion, only the features of the first support bracket 132 are discussed in detail, although it is readily apparent from the Figures that the second support bracket 160, which may or may not be identical to the first support bracket 132, is at least structurally similar to the first support bracket 132 and may operate in a similar manner.
(18) The first support bracket 132 may have a first side 134 (see
(19) The first support bracket may also include one or more first gaskets 144, which may include one or more seals 146 (each first gasket 144, in this example, includes two seals 146, each positioned so as to interface with a different first fluidic port 118). The first gaskets 144 may, for example, be insertable into the first support bracket 132 or may, in some implementations, be co-molded with the first support bracket 132 (in the latter case, the first gaskets 144 and the first support bracket 132 may, in effect, be treated as a single component). The seals may be proud of the first side 134 and, optionally, the second side 136 of the first support bracket so that they may compress against the glass plate 114 and, as discussed later herein, a fluidic port block, respectively. In some implementations, the seal may not be proud of the second side 136 of the first support bracket, e.g., if the fluidic port block that faces the second side 136 when the cartridge is installed in an analysis device has a raised boss that may engage with the seal.
(20) The first gasket 144 may also include a support foot 148, which may be provided to prevent or mitigate “rolling” of the first gasket 144 about an axis passing through the centers of the seals 146 when the first support bracket 132 is translated in a direction parallel to the major surface of the glass plate 114 while the seals 146 are in contact with the glass plate 114. To this end, the support foot 148 may be offset from a first axis 150 spanning between the centers of the seals 146 of the first gasket 144 along a second axis 152 perpendicular to the first axis 150 by some amount so as to provide a moment arm to resist such rolling behavior. The support foot 148 and the seals 146 may all be designed to have contact surfaces that contact the glass plate 114 in concert when the glass plate 114 is brought into contact with the first gasket 144. These contact surfaces may all be parallel to one another to ensure that when the contact surface of the support foot 148 is in contact with the glass plate 114, the contact surface(s) of the seal(s) 146 are also in good, i.e., not having any misalignment gaps, contact with the glass plate 114. In the example cartridge shown, each support bracket includes two first gaskets, although they may be referred to as second gaskets, third gaskets, etc., in the interests of reducing confusion, if needed. It is also be understood that the support foot 148, while appearing similar to the seals 146, may actually not provide any “sealing” characteristics at all—it may be present solely for the purposes of preventing or mitigating “rolling.”
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(23) The first support bracket 132 may snap into two opposing first retaining clips 108 (only one is visible in
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(26) In this example cartridge, the glass plate 114 may float with respect to the support brackets 132 and 160, and the support brackets 132 and 160, in turn, may float with respect to the frame 102. Thus, there are two tiers of floating components in the example cartridge. The combination of these different tiers of floating components, as well as the various indexing features provided, allow for the glass plate 114 and the seals 146 to be properly aligned with each other and with ports on floating manifold blocks located on equipment that receives the cartridge 100.
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(29) When the cartridge 100 is laid on top of the receiver 162, the clamp arms 172 may rotate downward and engage with the top side of the glass plate 114. The clamp arms 172 may also, as they pivot, translate along their rotational axes towards the lateral indexing pins 168 such that the sides of the clamp arms 172 engage with the sides of the rectangular notches or clamp arm slots 198, thereby causing the entire frame 102 to translate along the same axis as well. For example, the clamp arm slots 198 may be sized, e.g., with clamp arm widths 173 in a direction parallel to the second edge 124 that are less than the widths of the clamp arm slots 198 in the same direction, to allow the clamp arms 172 to swing through the clamp arm slots 198 freely and, during lateral translation of the clamp arms 172, press against the sides of the clamp arm slots 198 facing away from the lateral indexing pins 168, thereby pushing the frame 102 towards the lateral indexing pins 168. During this lateral sliding motion, the frame 102 will (if not already in such a state) come into contact with the first indexing feature 138 on the first support bracket 132 (and a corresponding first indexing feature on the second support bracket 160) at indexing feature contact points 182 located along one of the opposing side walls 106. As the frame 102 continues to be translated towards the lateral indexing pins 168, the glass plate 114 will eventually come into contact with both the lateral indexing pins 168 and the first indexing features 138 (see lateral indexing pin contact points 184 and the indexing feature contact points 182 along the first edge 122 of the glass plate 114). Eventually, the first indexing features 138 will be sandwiched between the frame 102 and the glass plate 114 (which is pressed against the lateral indexing pins 168), thereby locating the first support bracket 132 and the second support bracket 160 firmly in space in the lateral direction, i.e., perpendicular to the long axis of the chuck 176. This aligns the seals on the first support bracket 132 and the second support bracket 160 with the corresponding first fluidic ports 118 and the corresponding second fluidic ports 120, respectively, on the glass plate 114.
(30) Subsequent to, after, or in concert with the translation of the frame 102 towards the lateral indexing pins 168, the longitudinal indexing pins 170 may be caused to move towards one another (one or both may move), thereby contacting the facing edges of the first support bracket 132 and the second support bracket 160 and pushing the first support bracket ##32 and the second support bracket 160 towards one another. As the first support bracket ##32 and the second support bracket 160 move towards one another, the glass plate 114 may come into contact with the second indexing features 140 (and 140′, if present) on the first support bracket 132 and the second support bracket 160. The first support bracket 132 and the second support bracket 160 may thus become aligned with the glass plate 114 and, consequently, the first fluidic ports 118 and the second fluidic ports 120.
(31) After or during such plate alignment, the fluidic port blocks 164, 166 may be raised so that the first fluidic port indexing features 154 (and corresponding second fluidic port indexing features on the second support bracket 160) may be inserted into corresponding alignment holes 188 on the first fluidic port block 164 and the second fluidic port block 166. As the fluidic port block rises, the first fluidic port indexing features 154 and the second fluidic port indexing features may engage with the corresponding alignment holes 188 and force the first fluidic port blocks 164 and the second fluidic port blocks 166 into alignment with the first support bracket 132 and the second support bracket 160, respectively. This, in turn, ensures that the corresponding seals 146 on the respective support brackets 132, 160 line up with the fluidic ports on the first fluidic port blocks 164 and the second fluidic port blocks 166, respectively.
(32) Thus, the cartridge 100 may have multiple levels of floating components that engage with different sets of indexing features/pins in the cartridge 100 and located on the receiver 162 and are moved into precisely aligned positions that cause the fluidic ports, seals, and port block ports to line up, e.g., such that the centerlines of the fluidic ports, seals, and port block ports are, in some implementations, within less than about 0.05 mm of one another, thereby ensuring a high-quality liquid-tight seal. At the same time, some implementations of the cartridge may feature additional features in the floating brackets, e.g., support feet, that may prevent rolling behavior of the seal, thereby ensuring the integrity of any sealed connections. Some of the floating components, e.g., the support brackets, may also act to retain other floating components, e.g., the glass plate, in a manner that prevents stressing the glass plate due to thermal expansion mismatches between the glass plate and the cartridge frame, minor flexure of the cartridge frame, and so forth.
(33) The floating behavior of the various components in the cartridge 100 may be better understood with reference to
(34) An example alignment sequence is reviewed in
(35) In
(36) Returning to
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(38) Finally, in
(39) The term “about” used throughout this disclosure, including the claims, is used to describe and account for small fluctuations, such as due to variations in processing. For example, unless otherwise specified herein in a particular context, they can refer to less than or equal to ±5%, of the specified value or value equivalent to the specified relationship, such as less than or equal to ±2%, such as less than or equal to ±1%, such as less than or equal to ±0.5%, such as less than or equal to ±0.2%, such as less than or equal to ±0.1%, such as less than or equal to ±0.05%.
(40) As noted earlier, any use of ordinal indicators, e.g., (a), (b), (c) . . . or the like, in this disclosure and claims is to be understood as not conveying any particular order or sequence, except to the extent that such an order or sequence is explicitly indicated. For example, if there are three steps labeled (i), (ii), and (iii), it is to be understood that these steps may be performed in any order (or even concurrently, if not otherwise contraindicated) unless indicated otherwise. For example, if step (ii) involves the handling of an element that is created in step (i), then step (ii) may be viewed as happening at some point after step (i). Similarly, if step (i) involves the handling of an element that is created in step (ii), the reverse is to be understood.
(41) It is also to be understood that the use of “to,” e.g., “the apparatus is to be interfaced with a receiver of an analysis device,” may be replaceable with language such as “configured to,” e.g., “the apparatus is configured to be interfaced with a receiver of an analysis device”, or the like.
(42) It should be appreciated that all combinations of the foregoing concepts (provided such concepts are not mutually inconsistent) are contemplated as being part of the inventive subject matter disclosed herein. In particular, all combinations of claimed subject matter appearing at the end of this disclosure are contemplated as being part of the inventive subject matter disclosed herein. For the sake of brevity, many of those permutations and combinations will not be discussed and/or illustrated separately herein.