INSTALLING A CABLE INTO A DUCT
20200395743 ยท 2020-12-17
Inventors
Cpc classification
H02G1/086
ELECTRICITY
F16L55/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L2101/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
Method for installing a cable into a duct, comprising the steps of: determining a maximum pressure, setting a leaking mode of a leaking plug to start at a leaking pressure drop equal to or lower than the maximum pressure, attaching the leaking plug to a foremost end of the cable, introducing the foremost end of the cable into the duct, supplying a pressurized liquid into the duct: at a supply port, and at a supply pressure, so that the cable is pulled by the leaking plug, before the foremost end has reached the second extremity, exceeding the leaking pressure drop at a location close to the leaking plug.
Claims
1. Method for installing a cable into a duct having two extremities, the method comprising the steps of: determining a maximum pressure (p.sub.max) based on a bursting or a service pressure of the duct, taking in account an installation temperature and/or an installation time, setting a leaking mode of a leaking plug to start at a leaking pressure drop (p.sub.leak) across the leaking plug determined to be equal to or lower than the maximum pressure (p.sub.max), attaching the leaking plug to a foremost end of the cable, introducing the foremost end of the cable into the duct at a first extremity, supplying a pressurized liquid into the duct: at a supply port arranged between the foremost end equipped with the leaking plug and the first extremity, and at a supply pressure (p.sub.sup) equal to or higher than a predetermined pressure, so that the cable is pulled by the leaking plug, before the foremost end has reached the second extremity, exceeding the leaking pressure drop (p.sub.leak) at a location close to the leaking plug, leading the leaking mode to start.
2. Method according to claim 1, wherein the duct presents a trajectory with non constant altitude, the method comprising a step, before the foremost end has reached the second extremity, of adjusting the supply pressure (p.sub.sup), so that all along the part of the duct comprised between the first extremity and the foremost end of the cable and filled with liquid, the pressure of the liquid is lower than the maximum pressure (p.sub.max).
3. Method according to claim 2, wherein the supply pressure is adjusted, so that at any point along the part of the duct comprised between the first extremity and the foremost end of the cable and filled with liquid: for points at higher altitude than the first extremity, the supply pressure (p.sub.sup) subtracted with a pressure loss caused by liquid viscosity to reach said considered point, is greater than a hydrostatic pressure caused by the liquid density and a difference of altitude between the altitude of said considered point and the first extremity, and/or for points at lower altitude than the first extremity, the supply pressure (p.sub.sup) subtracted with a pressure loss caused by liquid viscosity to reach said considered point, added to the hydrostatic pressure caused by the liquid density and a difference of altitude between the altitude of said considered point and the first extremity is larger than zero and lower than the maximum pressure (p.sub.max).
4. Method according to claim 1, wherein: if the second extremity positioned at a higher altitude than the first extremity, the supply pressure (p.sub.sup) is adjusted so that the supply pressure (p.sub.sup), subtracted with a pressure loss caused by liquid viscosity over all the duct's length and subtracted with the leaking pressure drop (p.sub.leak), is equal to a hydrostatic pressure caused by the liquid density and a difference of altitude between the altitude of said second extremity and the first extremity, or if the second extremity positioned at a lower altitude than the first extremity, the supply pressure (p.sub.sup) is adjusted so that the supply pressure (p.sub.sup), subtracted with a pressure loss caused by liquid viscosity over all the duct's length and subtracted with the leaking pressure drop (p.sub.leak), and added to a hydrostatic pressure caused by the liquid density and a difference of altitude between the altitude of said second extremity and the first extremity is equal to 0.
5. Method according to claim 1, further comprising a step of supplying the pressurized liquid at a flow exceeding a leaking flow of the leaking plug, when the leaking mode has started.
6. Method according to claim 1, wherein, before the leaking mode has started, the pressurized liquid is supplied at a flow .sub.v as defined in formula:
7. Method according to claim 1, wherein: the two extremities are located at different altitudes, and the foremost end of the cable is introduced at the first extremity of the duct, which is the extremity located at the highest altitude.
8. Method according to claim 1, wherein the leaking pressure drop (p.sub.leak) is adjusted during the installation, leak, and wherein: the leaking pressure drop (p.sub.leak) is increased before or gradually increased during the travelling of the leaking plug through an uphill portion of the duct, or the leaking pressure drop (p.sub.leak) is reduced before or gradually reduced during the travelling of the leaking plug through a downhill portion of the duct.
9. Method according to claim 1, wherein it comprises the initial steps of: measuring or determining an internal diameter of the duct, an external diameter of the cable, and a slope of the duct between its extremities, setting a leaking surface of the leaking plug to be equal to or greater than a surface of a circular hole having a diameter D.sub.hole:
10. Method according to claim 1, wherein the duct has an almost horizontal trajectory, and wherein the method comprises the initial steps of: measuring or determining an internal diameter of the duct, an external diameter of the cable, setting a leaking surface of the leaking plug to be equal to or greater than a surface of a circular hole having a diameter D.sub.hole:
11. Method according to claim 1, wherein the flow of the pressurized liquid supplied into the duct is: set at a first flow value .sub.v1 before the leaking mode has started, set at a second flow .sub.v2 after the leaking mode has started, wherein .sub.v25 .sub.v1.
12. Method according to claim 1, comprising a step of changing a pump used to supply the pressurized liquid before the leaking mode starts.
13. Method according to claim 1, comprising: a step of measuring a pressure at a location close to the leaking plug during installation, a step of correcting the supply pressure (p.sub.sup) according to the measured pressure at a location close to the leaking plug.
Description
[0043] Other features and advantages of the present invention will appear more clearly from the following detailed description of particular non-limitative examples of the invention, illustrated by the appended drawings where:
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
[0055] To properly propel the cable 1 into the duct 3, a leaking plug 7 is attached to the foremost end of the cable 1, and after introduction in the duct 3, water is injected under pressure into the duct 3, via the water injection chamber 6, thus creating a pressure force onto the leaking plug 7, so as to pull the cable into the duct 3. Advantageously, there is only one single pig or leaking plug 7 attached to the cable 1.
[0056]
[0057] Optionally also a force sensor can be mounted between the cable 1 and the leaking plug 7 (not drawn), included in the monitoring. Optionally, a pressure sensor might be incorporated, so that a local pressure at the leaking plug 7 vicinity can be measured and analysed.
[0058] The cylindrical valve 13 can totally block the opening 14, so that the leaking plug 7 is not leaking between its rear end (where cable 1 is attached) and its opposite font end. The leaking plug 7 is said to be operated in a non leaking mode. In contrast, the opening 14 can be totally opened, and in such case, the leaking plug 7 is said to be operated in a leaking mode.
[0059] In the leaking mode, depending on the size of the holes and openings through which the liquid passes, a pressure drop will be generated. This pressure drop will be hereinafter called leaking pressure drop p.sub.leak.
[0060] According to another embodiment not drawn, the leaking plug 7 can comprise a valve which is not electrically controlled, but only pushed in the closed position by a spring having its preload adjustable before introduction in the duct 3. Upon liquid pressure, the spring can be pushed, so as to open the valve and lead the leaking plug to leak. Preloading of the spring will determine (in advance) the leaking pressure drop p.sub.leak.
[0061] According to yet another embodiment the spring can be pushed by the (pulling) force between the cable and the leaking plug, opening at a preset force (or pressure drop p.sub.leak).
[0062] A first aspect of the disclosure relates to the use of the leaking plug 7 to install the cable 1 with two phases. In first phase, the working mode of the installation is generally pulling. In this first mode, the leaking plug is (almost) not leaking, and the cable 1 is pulled due to the pressure force generated on the leaking plug due to the water pressure.
[0063] After a significant distance or after passage of several turns or bends, the pressure force is compensated either by friction forces, or by capstan effect, so that the maximum distance reachable with the first (non leaking) mode is achieved.
[0064] The first aspect of the disclosure proposes to switch from the first mode to a second mode, corresponding to a floating technique. In this aim, the leaking plug 7 before its insertion has been set to become leaky if a predetermined pressure (hereafter called leaking pressure drop or p.sub.leak.) is applied. In other words, the leaking plug 7 becomes leaky if it is subjected to a pressure difference between its front side and its rear side which is greater than the predetermined leaking pressure drop p.sub.leak.
[0065] Thus, the installation method comprises a step of increasing the pressure of the liquid to force the leaking plug 7 to leak, and then a significant increase of flow is generated, so that the injected liquid creates drag forces along the full length of the cable 1, thereby allowing the cable 1 to be further installed into the duct 3.
[0066] In other words, during the first phase, the flow of liquid is limited to the minimum, to just follow the leaking plug (being in a non-leaking mode, so that there is no significant difference of speed between the liquid and the cable 1) and once the maximum distance is reached with this non leaking mode, the pressure is increased to force the leaking plug 7 to pass into a leaking mode during which the flow is significantly increased, thus creating drag forces all along the cable 1, thereby increasing the achievable distance of installation.
[0067] In detail, during the first phase, the liquid flow .sub.v is defined in formula:
where:
.sub.v is the supplied flow of pressurized liquid (m.sup.3/s),
D.sub.c is the external diameter of the cable (m),
D.sub.d is the internal diameter of the duct (m),
v.sub.cable is the speed of the cable into the duct (m/s).
[0068] If the leaking plug 7 is in a strictly non leaking mode the flow .sub.v is defined in formula:
.sub.V(D.sub.d.sup.2D.sub.c.sup.2).Math.v.sub.cable
[0069] During the second phase, the liquid flow is multiplied by a factor of at least 2 and preferably 5, to generate enough drag forces. Advantageously, the method can comprise a step of changing the pump (or adding a 2nd pump) supplying the liquid: during the first phase, the first pump presents low flow and medium or high pressure capacity, during the second phase, the second pump presents high flow and no reduced pressure capacity.
[0070] The leaking plug 7 is set to become leaking at a leaking pressure drop p.sub.leak which is chosen to be lower than or equal to a maximum pressure defined in considering the characteristics of the duct 3. In other words, the duct 3 presents a pressure above which it might be damaged, even leading to bursting, and the maximum pressure is defined accordingly. The maximum pressure is chosen to be lower than the bursting pressure of the duct, and might of course be chosen taking a safety factor into consideration to be safely lower than the maximum pressure. The operation temperature and operation time are also taken into consideration for this.
[0071] A second aspect of the disclosure is the use of the leaking plug 7 in a non leaking mode or in a leaking mode when the duct 3 presents a trajectory which is not horizontal, i.e. the duct 3 has a non constant altitude.
[0072] In such case, the invention proposes specific strategies for laying the cable 1 into the duct 3, with the leaking plug 7 in a non-leaking mode or in a leaking mode. In other words, depending on the duct trajectory, the invention proposes to set specific supply pressure and/or specific leaking pressure drop p.sub.leak to the leaking plug 7.
[0073] In particular, in the case of a trajectory as shown on
[0074] The duct 3 then reaches again altitude z.sub.3 around position x.sub.2, to then reach the lowest altitude z.sub.5 at position x.sub.low3, before second extremity 32. According to a preferred embodiment of the method, the supply of the liquid and introduction of cable 1 into duct 3 is done though the first extremity, which has the highest altitude. In present case, the highest extremity is the first extremity 31, at a first altitude z.sub.1, hereafter called altitude z.sub.sup (for liquid supply).
[0075] In the following, a horizontal pressure p.sub.sup is defined as the pressure that would be present in the duct 3 if it was horizontal. At the liquid supply port this pressure is equal to the supply pressure p.sub.sup and then drops according to the viscous flow of the liquid and also makes a further step down after passing the leaking plug 7, with leaking pressure difference set to p.sub.leak.
[0076] For the duct 3 filled with water until the second extremity 32, p.sub.hor(x) is given by:
along the duct section with cable
along the duct section without cable (after the leaking plug 7)
[0077] Here x is the coordinate describing the position in the duct, being 0 at the supply port, first extremity 31, and x.sub.end at the end of the duct, second extremity 32. p.sub.visc is the total viscous pressure drop caused by the flowing liquid:
[0078] Here .sub.V is the volume flow, D.sub.d the diameter of the duct, D.sub.c the diameter of the cable, .sub.w the dynamic viscosity of liquid (0.0011 Pas for water), .sub.w the density of liquid (1000 kg/m.sup.3 for water) and D.sub.hydro the hydraulic diameter.
[0079] In case the trajectory is sloped (i.e. the duct trajectory follows varying altitude), the hydrostatic pressure p.sub.hydr has to be taken into account, as the duct 3 is subjected to an effective pressure p.sub.eff, which varies with the hydrostatic pressure p.sub.hydr.
[0080] This can be done adding the hydrostatic pressure p.sub.hydr to the horizontal pressure p.sub.hor. The hydrostatic pressure p.sub.hydr supply hydr with respect to the is equal to
p.sub.hydr=.sub.wg(z.sub.xz.sub.sup),
with z.sub.x and z.sub.sup the elevations (positive is up) at location x and the supply port, respectively. It is easier graphically to define the hydrostatic height function .sub.wg(z.sub.xz.sub.sup), which then needs to be subtracted from the horizontal pressure p.sub.hor to obtain the effective duct pressure along the duct section with cable p.sub.eff:
p.sub.eff(x)=p.sub.hor(x).sub.wg(z.sub.xz.sub.sup)
[0081]
[0082] Note: when the leaking plug 7 is just still inside the duct 3, the volume in front of the leaking plug 7 is at atmospheric pressure; when the leaking plug 7 comes out, the whole situation changes as the liquid can freely leak.
[0083] Note also that from the latter boundary condition p.sub.visc can be calculated (and from that the flow):
p.sub.visc=p.sub.sup.sub.wg(z.sub.2z.sub.sup)p.sub.leak
[0084] According to the invention, the supply pressure p.sub.sup and the leaking pressure p.sub.leak across the leaking plug 7 are both set such that the horizontal pressure p.sub.hor is everywhere above the hydrostatic height function .sub.wg(z.sub.xz.sub.sup):
p.sub.eff(x)0 or p.sub.hor(x).sub.wg(z.sub.xz.sub.sup)(1)
[0085] The maximum pressure p.sub.max is indicated, in the lowest point at location x.sub.low3, (the right depression in the elevation profile). This pressure shall not be higher than the maximum pressure the duct 3 can withstand (which might be chosen as either its regular service pressure, or burst pressure with a safety factor, taking in account the operating temperature, and/or the installation time). In general, everywhere in the duct shall apply:
p.sub.eff(x)p.sub.max or p.sub.hor(x).sub.wg(z.sub.xz.sub.sup)p.sub.max(2)
[0086] Note that equation (2) cannot be fulfilled when depressions exist with a depth h.sub.depression (on both sides) which leads to a .sub.wgh.sub.depression greater than the maximum pressure p.sub.max.
[0087] Note also that the supply pressure at entry p.sub.sup is chosen to be just sufficient so that the horizontal pressure p.sub.hor is tangent or just above the hydrostatic pressure p.sub.hydr at location x.sub.2, to ensure that the viscous losses will not prevent the leaking plug 7 to pass this point.
[0088]
[0089] Different positions of the leaking plug 7 are indicated in capital letters. Until A the pressure over the leaking plug 7 is smaller than the set max pressure, so the leaking plug 7 is the non leaking mode, so that the flow .sub.V passing through the leaking plug 7 is almost zero.
[0090] Then, when reaching point A the leaking plug 7 opens and rapidly a large flow .sub.Vp follows, until maximum flow .sub.Vp at A1 when the leaking plug 7 first touches the bottom of the dip in the duct (position X.sub.1), the flow .sub.V decreasing a little when the leaking plug 7 follows the profile of the dip in the duct 3 until point A2.
[0091] Then the flow .sub.Vp rapidly decreases until zero at A3 when the dip in the duct 3 starts to be filled up (in front of the leaking plug 7). The position of A2 and how fast the flow decreases (the position of A3) depends on the maximum flow through the duct 3 and the volume of the duct 3 in the dip. Next the flow .sub.V remains zero again as the altitude z increases, for some time until leaking plug 7 position B.
[0092] Then the leaking plug 7 opens again and the flow .sub.V increases. Arriving at C the flow .sub.Vp increases faster on the more steep part of the duct trajectory. Arriving at D the flow .sub.Vp reaches its maximum, until the leaking plug 7 arrives at the exit of the duct 3, point E at X.sub.end.
[0093]
[0094]
[0095] Note that it is also possible to set the supply pressure p.sub.sup and leaking pressure across the leaking plug p.sub.leak such that the viscous pressure drop p.sub.visc is minimized (i.e. a smaller flow).
[0096]
[0097] In
[0098] However, as soon as the effective pressure becomes equal to the maximum pressure p.sub.max, the leaking plug 7 will become leaking, to avoid any damage of the duct 3.
[0099] It is of course understood that obvious improvements and/or modifications for one skilled in the art may be implemented, still being under the scope of the invention as it is defined by the appended claims.