SEAT-MOUNTED OCCUPANT RESTRAINT SYSTEM
20200391691 ยท 2020-12-17
Inventors
- Kurt F. Fischer (Rochester, MI, US)
- Angelo J. Adler (Shelby Township, MI, US)
- Alexandra E. Schroeder (Lenox, MI, US)
- Daniel R. Suyherland (Ricmond Township, MI, US)
Cpc classification
B60R2021/23388
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A restraint system for helping to protect an occupant of a vehicle having a roof and a cabin with a seat for the occupant includes an airbag. The airbag has a stored condition within the vehicle seat and is inflatable to deploy laterally in the cabin to a deployed condition in front of the occupant. The airbag is configured to utilize the vehicle seat as a reaction surface for restraining the movement of the airbag in response to occupant penetration into the airbag.
Claims
1. A restraint system for helping to protect an occupant of a vehicle having a roof and a cabin with a seat for the occupant, comprising: an airbag having a stored condition within the vehicle seat and being inflatable to deploy laterally in the cabin to a deployed condition in front of the occupant, wherein the airbag is configured to utilize the vehicle seat as a reaction surface for restraining the movement of the airbag in response to occupant penetration into the airbag.
2. The restraint system recited in claim 1, wherein the airbag is positioned in a base of the seat.
3. The restraint system recited in claim 1, wherein the airbag is positioned in a seatback of the seat.
4. The restraint system recited in claim 1, further comprising at least one tether having a first end connected to the airbag and a second end connected to the vehicle seat, the at least one tether being configured to transmit the energy of an occupant penetrating the airbag to the vehicle seat.
5. The restraint system recited in claim 1, further comprising first and second tethers each having a first end connected to the airbag and a second end connected to the vehicle seat, the first and second tethers being configured to transmit the energy of an occupant penetrating the airbag to the vehicle seat.
6. The restraint system recited in claim 5, wherein the second end of each tether is connected to the vehicle seat behind the vehicle occupant.
7. The restraint system recited in claim 5, further comprising first and second tether actuation units that connect the second ends of the tethers to the vehicle seat, one of the tether actuation units being actuatable in response to detecting an oblique vehicle crash to release one of the first and second tethers and allow the airbag to shift laterally in the cabin in response to occupant penetration.
8. The restraint system recited in claim 7, wherein the first actuation unit and the first tether are positioned on a right side of the seat and wherein the first actuation unit releases the first tether in response to a left-side oblique vehicle crash.
9. The restraint system recited in claim 7, wherein the second actuation unit and the second tether are positioned on a left side of the seat and wherein the second actuation unit releases the second tether in response to a right-side oblique vehicle crash.
10. The restraint system recited in claim 7, further comprising: an oblique crash sensor connected to the vehicle for providing a signal indicative of an oblique vehicle crash; and a controller for receiving the signal from the oblique crash sensor and connected to the tether actuation unit for releasing the tether in response to the signal.
11. The restraint system recited in claim 5, further comprising first and second tether actuation units that connect the second ends of the tethers to the vehicle seat, one of the tether actuation units being actuatable in response to detecting an out of position occupant to release one of the first and second tethers and allow the airbag to shift laterally in the cabin in response to occupant penetration.
12. The restraint system recited in claim 11, further comprising at least one weight sensor connected to the seat for providing a signal indicative of a position of the occupant in the seat; and a controller for receiving the signal from the at least one weight sensor and connected to the tether actuation units for releasing one of the first and second tethers in response to the signal.
13. An airbag module comprising the restraint system of claim 1 and further comprising a housing configured to be mounted in the vehicle seat and an inflator for providing inflation fluid for inflating the airbag.
14. The restraint system recited in claim 1, further comprising: a sensor for sensing the occurrence of an event for which deployment of the airbag is desired and producing a signal indicative thereof; and a controller connected to the sensor and, in response to receiving the signal, actuating an inflator to inflate the airbag to the deployed condition.
15. A restraint system for helping to protect an occupant of a vehicle having a roof and a cabin with a seat for the occupant, comprising: an airbag having a stored condition within a base of the vehicle seat and being inflatable to deploy laterally in the cabin to a deployed condition in front of the occupant; and first and second tethers each having a first end connected to the airbag and a second end connected to the vehicle seat behind the occupant, the first and second tethers being configured to transmit the energy of an occupant penetrating the airbag to the vehicle seat such that the airbag utilizes the vehicle seat as a reaction surface for restraining the movement of the airbag in response to occupant penetration.
16. The restraint system recited in claim 15, further comprising first and second tether actuation units that connect the second ends of the tethers to the vehicle seat, one of the tether actuation units being actuatable in response to detecting an oblique vehicle crash to release one of the first and second tethers and allow the airbag to shift laterally in the cabin in response to occupant penetration.
17. The restraint system recited in claim 16, wherein the first actuation unit and the first tether are positioned on a right side of the seat and the second actuation unit and the second tether are positioned on a left side of the seat, wherein the first actuation unit releases the first tether in response to a left-side oblique vehicle crash and releases the second tether in response to a right-side oblique vehicle crash.
18. The restraint system recited in claim 17, further comprising: an oblique crash sensor connected to the vehicle for providing a signal indicative of an oblique vehicle crash; and a controller for receiving the signal from the oblique crash sensor and connected to the tether actuation unit for releasing the tether in response to the signal.
19. The restraint system recited in claim 15, further comprising first and second tether actuation units that connect the second ends of the tethers to the vehicle seat, one of the tether actuation units being actuatable in response to detecting an out of position occupant to release one of the first and second tethers and allow the airbag to shift laterally in the cabin in response to occupant penetration.
20. The restraint system recited in claim 19, further comprising at least one weight sensor connected to the seat for providing a signal indicative of a position of the occupant in the seat; and a controller for receiving the signal from the at least one weight sensor and connected to the tether actuation units for releasing one of the first and second tethers in response to the signal.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0029]
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DETAILED DESCRIPTION
[0035] The present invention relates generally to vehicle airbags and, in particular, relates to seat-mounted airbags that rely on the seat for a reaction surface.
[0036] The vehicle 20 can be an autonomous vehicle, in which case the cabin 40 can be without operator controls, such as a steering wheel, pedals, instrumentation, center console, etc. Accordingly, the instrument panel 42 can be reduced in size or removed altogether in order to maximize the space in the cabin 40.
[0037] Seats 50 are positioned in the cabin 40. In this open passenger cabin 40 configuration, the vehicle seats 50 can be configured, positioned, and arranged in a variety of manners, not constrained by the need to facilitate a vehicle driver/operator. For example, in
[0038] For the conventional, forward-facing seating arrangement of
[0039] In another seating arrangement shown in
[0040] Regardless of the seating arrangement, each seat 50 includes a base or bottom 53 for receiving the lower legs/lap/knees 66 of the occupant 60. A seatback 55 extends from the base 53 towards the roof 32 and receives the upper torso 64 of the occupant 60. A headrest 57 is connected to the seatback 55 and receives the head 62 of the occupant 60.
[0041] In either seating arrangement, since the front row 52 need not face forward and/or need not be in close proximity to the instrument panel 42 or the area where an instrument panel would normally reside, there can be a large volume of space between the front row and the forward cabin structure presented facing the front row. That said, it may not be efficient to deploy airbags from this location due to the large volume that the airbags would need to occupy. This would present problems in sizing the airbag(s) and inflator(s) to occupy that large volume, and could also present problems in deploying the airbag(s) into that large volume in the necessary short time required to protect the occupants in a crash scenario.
[0042] It is therefore evident that the various passenger seating configurations enabled by autonomous vehicles can present challenges to the conventional concepts of airbag protection. Furthermore, since airbags require structure supporting the deployed airbag against movement in response to occupant penetration (e.g., a reaction surface), the absence of typical vehicle architecture that acts as a reaction surface, such as an instrument panel, presents additional challenges.
[0043] To account for these challenges, the occupant restraint system 10 includes at least one vehicle occupant protection device in the form of an inflatable airbag 70 housed/concealed in the seats 50 behind, for example, seat upholstery. Mounting the airbags 70 in the seats 50 is convenient because each airbag can be positioned in a location with a desired proximity to the occupant(s) 60 it is intended to help protect. This can help reduce the necessary inflatable volume of the airbags 70 and can also help provide a desired airbag deployment time without requiring an excessively high-volume inflator.
[0044] The airbag 70 is stored in a module 68 having a housing 69. In the example configuration of
[0045] Mounting the modules 68 in the seat base 53 allows for rapid deployment into a position extending laterally across the width of the seat 50 and in front of the occupant 60. The airbags 70 can be configured to deploy from their mounting locations inboard and/or outboard, depending on factors such as the architecture of the vehicle 20 and the resulting space through which the airbags can deploy. Regardless of whether the airbag 70 is mounted in a seat 50 on the left side 28, right side 30 or along the centerline (middle seat) of the vehicle 20, the airbag 70 inflates and deploys laterally in the cabin 40 (i.e., transverse to the centerline 22 of the vehicle). This is true when the module 68 is mounted on the left side [of the direction the occupant 60 is facing] or the right side of the seat 50.
[0046] In any case, the airbag 70 is at least one of rolled and folded before being placed in the housing 69 of the module 68. The module 68 is then placed within the base 53 of the seat 50 and covered with the seat upholstery and/or a door. The occupant restraint system 10 also includes an inflator 74 positioned in each module 68 for providing inflation fluid to each airbag 70. The inflators 74 are operatively connected (e.g., by wires) to an airbag controller 80 (see
[0047] The airbag 70 can be constructed of any suitable material, such as nylon (e.g., woven nylon 6-6 yarns), and may be constructed in any suitable manner For example, the airbag 70 may include one or more pieces or panels of material. If more than one piece or panel is used, the pieces or panels can be interconnected by known means, such as stitching, ultrasonic welding, heat bonding, or adhesives, to form the airbag 70. The airbag 70 can be uncoated, coated with a material, such as a gas impermeable urethane, or laminated with a material, such as a gas impermeable film. The airbag 70 can therefore have a gas-tight or substantially gas-tight construction. Those skilled in the art will appreciate that alternative materials, such as polyester yarn, and alternatives coatings, such as silicone, may also be used to construct the airbag 70.
[0048] The occupant restraint system 10 can include multiple airbags 70 provided in each seat 50 in each row 52, 54. In other words, each seat 50 in the vehicle 20 can have an individual module 68 (with corresponding airbag 70 and inflator 74) associated therewith (see also
[0049] Regardless, each airbag 70 is positioned in the base 53 of the seat 50 in front of the seatbelt 56 associated with that seat (i.e., forward of the seatbelts 56 in the front row 52 and forward of the seatbelts in the rear row 54 in
[0050] As shown in
[0051] As shown in
[0052] In its deployed condition, the airbag 70 is configured to extend across the width of the seat 50 in front of the occupant 60 and upward from the seat to a position sufficient to receive and help protect the occupant's head 62 and upper torso 64. The airbag 70 can also be configured to have a lower portion 96 that covers the occupant's knees and the upper portion of the lower legs 66. As shown, the lower portion 96 extends forward and downward away from the seatback 55 generally towards the occupant's feet. In any case, the airbag 70 can inhibit the lower legs 66 from extending and help prevent injuries, such as hyperextension.
[0053] The extent of the airbag 70 deployment vertically and/or horizontally (as shown in
[0054] As noted, there is no vehicle structure in position to act as a reaction surface to constrain movement of the deployed airbag 70. That said, tethers 120 (
[0055] As shown in
[0056] Because the occupant 60 is belted, a frontal crash resulting in forward occupant 60 movement causes the occupant to bend at the waist and follow an angled or arcuate path toward the airbag 70, as indicated generally by the arrow F in
[0057] Advantageously, as shown in
[0058] The airbags 70 of
[0059] Moreover, it will be appreciated that the lower portion 96 of the airbag 70 and/or the remainder of the lower end 82 can also act as a reaction surface for the airbag. In particular, movement of the occupant 60 along the path F can cause the lower end 82 of the airbag 70 to engage the occupant's knees and the upper portion of the lower legs 66. As a result, the lower legs 66 of the occupant 60 provides a reaction force that is opposite the impact forces applied to the airbag 70 by the penetrating occupant. Consequently, the occupant 60 themselves can help provide a ride-down effect as they penetrate the airbag 70.
[0060]
[0061] As another example, the tether actuation units 130 can be actuated in response to a sensed position of the occupant 60. These sensed occupant positions can, for instance, be an out of position occupant 60 (i.e., leaned forward or to the side) or reclined. In any case, operating the tethers 120 can allow the airbags 70 to achieve a position better suited to protect the occupants 60, given the sensed vehicle and/or occupant conditions.
[0062] Referring to
[0063] In the event of an oblique impact, the occupant 60 moves forward in the vehicle 20 in a direction that is angled either inboard of the vehicle (i.e., toward the vehicle centerline 22 or right side 30) or outboard of the vehicle (i.e., toward the left side 28). In the event of a left oblique impact B (
[0064] Of course, the oblique direction in which the occupant 60 moves, and their resulting position, can vary depending on the particulars of the impact event, such as the angle and/or velocity at which the vehicle 20 impacts another vehicle or object. Therefore, the oblique outboard and inboard directions of occupant 60 movement indicated by the respective arrows D and E, and the resulting respective position of the occupant, is by way of example only.
[0065] The degree to which the airbag 70 can help protect the occupant 60 in an oblique impact depends on the degree to which the occupant movement deviates from the forward direction (i.e., the angle between arrows A and D or between arrows A and E). As the degree to which the occupant 60 movement deviates from the forward direction (i.e., as the angle increases) the ability of the airbag 60 to help protect the occupant 60 when deploying in the manner shown in
[0066] Accordingly, in the event of a left oblique impact B it may be desirable for the tether actuation unit 130 on the inboard side of the seat 50 to release so that the airbag 70 can shift or rotate outboard to help receive and better protect the occupant 60 moving in the direction D. Similarly, in the event of a right oblique impact C it may be desirable for the tether actuation unit 130 on the outboard side of the seat 50 to release so that the airbag 70 can shift or rotate inboard to help receive and better protect the occupant 60 moving the in the direction E.
[0067] To this end, the occupant restraint system 10a can include at least one oblique crash sensor 140 connected to the controller 80 for determining when actuation of one or more of the tether actuations units 130 is appropriate. The oblique crash sensors 140 can be located on the left and right sides 28, 30 of the vehicle 20 (e.g., on the front bumper, front quarter panels, and/or side view mirrors).
[0068] When one or more oblique crash sensors 140 indicate the left oblique impact B of
[0069] On the other hand, when one or more oblique crash sensors 140 indicate the right oblique impact C of
[0070] Since the lower end 82 of the airbag 70 remains connected to the module 68 and the inboard tether 120 remains connected to the airbag, the occupant is able to move with the shifting airbag in a controlled manner. In both oblique impacts B, C, the shifting airbag 70 provides a ride-down effect on the penetrating occupant 60 by gradually dissipating the impact force on the occupant by the airbag. Advantageously, the shifting airbag 70 more closely aligns with the forward-outboard D or forward-inboard E movement of the occupant 60.
[0071] Alternatively or additionally, the tether actuation units 130 can be actuated in response to a sensed position of the occupant 60. The sensed occupant 60 position can, for instance, be an out of position occupant (i.e., leaned forward or to the side) or reclined. The position of the occupant 60 can be monitored by one or more weight sensors 150 connected to the seat 50 (e.g., in the base 53 or seatback 55). One or more cameras (not shown) can also be provided in the cabin 40 and have a field of view that includes the occupant 60 in the seat 50.
[0072] The controller 80 is connected to the weight sensors 150 (and the cameras when present) and receives signals from the weight sensors indicative of the position of the occupant 60. The controller 80 can then rely on the signals from the weight sensors 150 to determine when the occupant 60 is out of position and therefore likely to move in the inboard or outboard direction in response to a vehicle 20 crash. Once the determination is made, the controller 80 can then determine whether to actuate either of the tether actuation units 130 to release one of the tethers 120 and allow the airbag 70 to shift inboard or outboard accordingly.
[0073] Although the impacts and occupant 60 movement shown and described refer to an occupant in a seat 50 on the left side 28 of the vehicle 20 it will be appreciated that the controller 80 and tether actuations units 130 can also account for movement of occupants on the right side 30 of the vehicle 20 (not shown). More specifically, a left oblique impact B causes the occupant 60 on the right side 30 to move in the forward-inboard direction. When this occurs, the outboard tether actuation unit 130 associated with the seat 50 on the right side 30 is actuated to release (or unspool) the outboard tether 120. On the other hand, a right oblique impact C causes the occupant 60 on the right side 30 to move in the forward-outboard direction. When this occurs, the inboard tether actuation unit 130 associated with the seat 50 on the right side 30 is actuated to release (or unspool) the inboard tether 120.
[0074] From the above, it will be appreciated that the example configurations of
[0075] Advantageously, each of the airbag modules 68 is contained within the structure of its respective seat 50. The airbags 70 are therefore tasked with protecting only the occupant 60 of the particular seat 50 to which the module 68 is mounted. This allows the modules 68 to be moved with the seat 50 (e.g., within the base 53 or seatback 55) so that occupant protection can be afforded to the occupant of the seat, regardless of its position and orientation in the vehicle.
[0076] What have been described above are examples of the present invention. It is, of course, not possible to describe every conceivable combination of components or methodologies for purposes of describing the present invention, but one of ordinary skill in the art will recognize that many further combinations and permutations of the present invention are possible. Accordingly, the present invention is intended to embrace all such alterations, modifications and variations that fall within the spirit and scope of the appended claims. To this end, it will also be appreciated that features shown and illustrated in any one example can likewise be added to/interchanged with features in any other example.