PRODUCTION PROCESS OF ECOLOGICAL, SUSTAINABLE MIXED YARNS AND MIXED YARNS OBTAINED

Abstract

A first production process of mixed yarns and mixed yarns obtained from ecological and or sustainable and or biodegradable and or compostable textiles within any textile industry and or adapted in the machines within spinning mills. This makes possible a very large combination of different types of textile yarn mixtures and an amplitude in weights of mixed sustainable and or biodegradable and or compostable yarns, to meet and create new demands for sustainable and or ecological textile products. The process described here for injection of compressed air is the combination and mixing of biodegradable, or compostable and/or sustainable filament yarns with biodegradable, or compostable, and/or sustainable yarns, bringing technology to the products in line with the ecology and sustainability of the environment. This makes possible a definitive solution in ocean contamination by synthetic and artificial textile fibers from fabrics and clothes, which release their fibers during industrial and domestic washing.

Claims

1. PRODUCTION PROCESS OF ECOLOGICAL, SUSTAINABLE MIXED YARNS AND MIXED YARNS OBTAINED, which will be used in textile industries and or adapted in machines within conventional and unconventional spinning, characterized by comprising the following steps: placement of spun yarns and continuous filaments in the conical supports (1), in the passage inside tensioners (2), wire guides (3), injector nozzle (4), collector and protector (5), conical for preparing the mixed yarn reel (6).

2. PRODUCTION PROCESS OF ECOLOGICAL, SUSTAINABLE MIXED YARNS AND MIXED YARNS OBTAINED, according to claim (1) characterized in that in the aforementioned step (2) the yarns pass through the tensioners and each thread receives a specific regulation tension due to the elongation characteristic of each one.

3. PRODUCTION PROCESS OF ECOLOGICAL, SUSTAINABLE MIXED YARNS AND MIXED YARNS OBTAINED, according to claim (1) characterized in that in the aforementioned step (4), continuous filaments create points of physical (welding) connection with the yarn spun by consequence of the whirlwind of compressed air, preferably from 0.3 to 6 Bar, inside the nozzle. The inserts, which are made of porcelain, may vary from more open or closed or oval or round orifice, to be placed in the injector nozzle, thus allowing different welding points on the yarn, keeping the points firm, durable, and with mixed blend variations, with these properties remaining even after fabric and garment manufacturing.

4. PRODUCTION PROCESS OF ECOLOGICAL, SUSTAINABLE MIXED YARNS AND MIXED YARNS OBTAINED, according to claim (1) characterized in that in the aforementioned step (5), the collector filter is placed, with the function of collecting oligomer molecules, which are generally poorly fixed and poorly washed molecules in the process of dyeing polyester or polyethylene terephthalate or other continuous filaments molecules, described in step (1) and the spun yarn fibers described in step (1).

5. PRODUCTION PROCESS OF ECOLOGICAL, SUSTAINABLE MIXED YARNS AND MIXED YARNS OBTAINED, according to claim (1) characterized in that the spun yarns of step (1) are preferably cotton and or organic cotton and or biodegradable viscose and or biodegradable lyocell and or biodegradable linen or any other type of existing and or biodegradable spun yarn and or ecological and or sustainable and the continuous filaments of step (1) are preferably made of recycled and/or semi-recycled polyethylene terephthalate, polyester, biodegradable and compostable lactic polyacid plastic and or biodegradable and compostable polyamide and or biodegradable and compostable lyocell or biodegradable and compostable rayon and any other biodegradable and compostable and sustainable filament.

6. PRODUCTION PROCESS OF ECOLOGICAL, SUSTAINABLE MIXED YARNS AND MIXED YARNS OBTAINED, according to claim (6) characterized for providing a mixed yarn production process that preferably uses biodegradable filaments and/or sustainable filaments, that can be dyed in their mass, eliminating water bath dyeing, making it less polluting and using much less water in the dyeing process of the fabrics, in addition, the mixed yarn leaves the process ready, without the need for bath dyeing, only finishing.

7. PRODUCTION PROCESS OF ECOLOGICAL, SUSTAINABLE MIXED YARNS AND MIXED YARNS OBTAINED, according to claim (1) characterized for providing a yarn production process that allows the combination of spun yarn of 100% organic cotton with biodegradable, ecological and or sustainable and or technological and or polyester filaments, in the percentage of local federal law and thus defined as an organic product.

8. PRODUCTION PROCESS OF ECOLOGICAL, SUSTAINABLE MIXED YARNS AND MIXED YARNS OBTAINED, according to claim (1) characterized for providing a mixed yarn production process is that the production process for mixed, ecological and or sustainable yarns is a sustainable process, in combining mixed yarns by compressed air, ensuring the adequate removal and disposal of existing oligomer molecules, other molecules and other fibers during the process, thus avoiding soil and environmental contamination and risk to respiratory health.

9. PRODUCTION PROCESS OF ECOLOGICAL, SUSTAINABLE MIXED YARNS AND MIXED YARNS OBTAINED, according to claim (1) characterized for reaching new pressures of compressed air, being able to use the minimum pressure of compressed air, saving energy exerted on and around the spun yarns, obtaining a wide effect of mixed blends in ecological and or sustainable yarns, with superior physical and chemical characteristics of a new technological and ecological and or biodegradable and or compostable yarn.

10. PRODUCTION PROCESS OF ECOLOGICAL, SUSTAINABLE MIXED YARNS AND MIXED YARNS OBTAINED, according to claim (1) characterized in that the mixed yarn does not contain synthetic and artificial cut fiber of polyester and polyamide, one of the biggest causes of ocean contamination by plastic microparticles, which currently triggers an unprecedented contamination affecting the entire human food chain. Instead, this sustainable process and product uses biodegradable and or compostable and or ecological and or sustainable and or synthetic filament, replacing the synthetic and artificial cut fiber, an evolution of the intimate mixture of fibers, protecting the oceans and human beings and giving more comfort and technology to people with mixed ecological and or sustainable or biodegradable and or composable and technological yarns.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The inventive process that can be coupled and or produced in winders in the production of textile industries, mentioned above, will be represented by drawing, through FIG. 1.

DETAILED DESCRIPTION OF THE SEVERAL EMBODIMENTS

[0025] According to FIG. 1, the process is characterized by comprising the following steps: placement of spun yarns and continuous filaments in the conical supports (1), in the passage inside tensioners (2), wire guides (3), injector nozzle (4), collector and protector (5), conical for preparing the mixed yarn reel (6).

[0026] The spun yarns of step (1) are preferably organic cotton and or cotton from the Better Cotton Initiative (BCI) and or biodegradable viscose and or biodegradable lyocell and or biodegradable linen or any other type of existing spun yarn and or biodegradable and or ecological and or sustainable.

[0027] The continuous filaments of step (1) are preferably recycled and/or semi-recycled polyethylene terephthalate, polyester, biodegradable and compostable lactic polyacid plastic and or biodegradable and compostable polyamide and or biodegradable and compostable lyocell and or biodegradable and compostable rayon and any other biodegradable and compostable and sustainable filament.

[0028] In step (2) the yarns pass through the tensioners and each thread receives a specific regulation tension due to the elongation characteristic of each one.

[0029] In step (3) the wire guides guide each thread, in parallel, to enter the injection nozzle in step (4).

[0030] In step (4) the continuous filaments create points of physical (welding) connection with the yarn spun by consequence of the whirlwind of compressed air, preferably from 0.3 to 6 Bar, inside the nozzle. The inserts, which are made of porcelain, may vary from more open or closed or oval or round orifice, to be placed in the injector nozzle, thus allowing different welding points on the yarn, keeping the points firm, durable, and with mixed blend variations, with these properties remaining even after fabric and garment manufacturing.

[0031] In step (5), the most important of this process, the collector filter is placed. Its function it to collect oligomer molecules, which are generally poorly fixed and poorly washed molecules in the process of dyeing polyester or polyethylene terephthalate or other continuous filament molecules, described in step (1) and the spun yarn fibers described in step (1).

[0032] In step (6), the winding machine interconnected or not to another machine, which can be automatic or manual, varies in speed according to its model, preparing the mixed yarn conical reel.

[0033] Based on the above and illustrated, the present invention dealt with mixed yarns mixed by compressed air, biodegradable and or compostable and or sustainable and or ecological, which are used in machinery of the conventional and unconventional spinning process, whether or not interconnected to other machines or produced in winding machines within the textile industries, with characteristics of novelty, inventive step and industrial application, fundamental for patenting, with claims described below.